| 1 | 1 | SERVICES | | | |
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| 2 | 1.01 | Check set points of all safety trips\n(a) High lub oil temperature switch\n(b) High water temperature switch\n(c) High discharge air temperature\n(d) Low lub oil pressure switch\n(e) High discharge air switch\n(f) Low water pressure switch | | 2 | No.s |
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| 3 | 1.02 | Check piston rings wear. Replace if wear is beyond permissible limit. | | 2 | No.s |
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| 4 | 1.03 | Check mechanical seal of water pump. Check the thickness of carbon ring, replace if worn more than 3 mm. | | 2 | No.s |
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| 5 | 1.04 | Before assembly of cylinder head check oil throw from cylinders. On completion assemble with new cylinder head gaskets | | 2 | No.s |
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| 6 | 1.05 | Beko drier unit (a) Inspect inlet /purge and drain valves V1-V4 cartridge. (b) Remove the non-return valves. Clean all parts check spool valve ‘O’ ring and reassemble. (c) Carry out function test of the plant after completion of service/maintenance check. | | 2 | No.s |
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| 7 | 1.06 | Replace all piston rings and oil scrapper rings. | | 2 | No.s |
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| 8 | 1.07 | Check cylinder liners and cylinder bore for wear. Replace if wear is excessive/ ovality observed. | | 2 | No.s |
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| 9 | 1.08 | Check wear down of main bearings and con rod bearings. Replace if wear down is excessive. | | 2 | No.s |
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| 10 | 1.09 | Check crankshaft end float. | | 2 | No.s |
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| 11 | 1.1 | Check piston for wear. | | 2 | No.s |
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| 12 | 1.11 | Check oil pump (housing internal plus rotor and gear) and water pump. Overhaul if required. | | 2 | No.s |
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| 13 | 1.12 | Chemically clean water cooler, pressure test on completion. | | 2 | No.s |
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| 14 | 1.13 | Replace concentric valves internals, sub micro filters, micro filters, activated carbon filters and pre filter elements. | | 2 | No.s |
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| 15 | 1.14 | Carryout alignment of Metaflex coupling (where fitted) between compressor and motor as per JIC 35172/4000H10. | | 2 | No.s |
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| 16 | 1.15 | On completion of 4000 Hrly maintenance “running in” procedure must be followed | | 2 | No.s |
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| 17 | 1.16 | Remove and replace pre-filter element along with “O” ring and anti-extrusion ring | | 2 | No.s |
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| 18 | 1.17 | Overhaul three stage absorber filter | | 2 | No.s |
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| 19 | 1.18 | Serviceability check of pressure regulator | | 2 | No.s |
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| 20 | 1.19 | Carryout overhauling of the following- (a) Air operated valve cartridge V1-V2 cartridge. (b) Air operated stop valves cartridge V3-V4. (c) Non return valves | | 2 | No.s |
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| 21 | 1.2 | Dust Filter (a) Renew filter element D534 and replace “O” ring and Anti-Extrusion ring. (b) Check operation of manual drain valve. | | 2 | No.s |
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| 22 | 1.21 | Provisioning of auto drain mechanism by providing manual condensate drain system in case of malfunction of auto drain system vide HQENC Fax EG/3007/X/6 dated 18 Apr 19 & M/S Burckhardt Fax dated 06 Apr 19. | | 2 | No.s |
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| 23 | 2 | KNOWN DEFECTS | | | |
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| 24 | 2.01 | Replacement of fresh water cooler with new cooler | | 1 | No.s |
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| 25 | 2.02 | Replacement of rapture disc from inter stage coolers | | 1 | No.s |
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| 26 | 2.03 | Replacement of sea water pump with new pump. | | 1 | No.s |
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| 27 | 2.04 | Discharge NRV replace with new NRV | | 1 | No.s |
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| 28 | 2.05 | Rectification of RS 232C -rs 485/rs 422 connector malfuctioning issue | | 1 | No.s |
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| 29 | 2.06 | Remove and repair faulty MVR and install back and check the functions for proper operation. | | 1 | No.s |
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| 30 | 3 | SPARES | | | |
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| 31 | 3.001 | THRUST WASHER SET(NBIN) | | 2 | No.s |
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| 32 | 3.002 | LOCATING PIN FOR THRUST WASHER | | 4 | No.s |
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| 33 | 3.003 | MainBearing Pair Upper+Lower(NBin) | | 8 | No.s |
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| 34 | 3.004 | GASKET GEAR COVER TO CRANKCASE(2BIN) | | 2 | No.s |
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| 35 | 3.005 | CYLINDRICAL PIN D10-m6X30(2BIN) | | 16 | No.s |
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| 36 | 3.006 | RADIAL SHAFT SEAL RING A110X140X12(NBIN) | | 2 | No.s |
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| 37 | 3.007 | GASKET CRANKCASE TO OIL SEAL HOUSI(2BIN) | | 2 | No.s |
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| 38 | 3.008 | GASKET D104/40X1(2BIN) | | 2 | No.s |
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| 39 | 3.009 | GASKET 481X168X2(2BIN) | | 4 | No.s |
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| 40 | 3.01 | CYLINDRICAL PIN D10-m6X30(2BIN) | | 4 | No.s |
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| 41 | 3.011 | Deflector(NBin) | | 2 | No.s |
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| 42 | 3.012 | NEEDLE ROLLER BEARING D35/47X30(2Bin) | | 6 | No.s |
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| 43 | 3.013 | C.R Bearing Pair/LargeEndBrg(NBin) | | 6 | No.s |
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| 44 | 3.014 | NEEDLE ROLLER BEARING D35/47X30(2Bin) | | 6 | No.s |
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| 45 | 3.015 | L.E.Bearing Pair with Oil Hole | | 6 | No.s |
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| 46 | 3.016 | O-RING D6.07X1.7(NBIN) | | 2 | No.s |
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| 47 | 3.017 | Oil suction Strainer Asembly(2Bin) | | 2 | No.s |
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| 48 | 3.018 | GASKET 80X80X0.8(2BIN) | | 2 | No.s |
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| 49 | 3.019 | GASKET 627X352X0.8(2BIN) | | 2 | No.s |
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| 50 | 3.02 | GASKET GEAR END COVER TO OIL PUMP(2BIN) | | 2 | No.s |
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| 51 | 3.021 | Lub Oil Filter(2Bin) | | 2 | No.s |
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| 52 | 3.022 | O-RING (KOEL No.0301011000)(NBIN) | | 2 | No.s |
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| 53 | 3.023 | GASKET D152/105.5X1(2BIN) | | 2 | No.s |
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| 54 | 3.024 | Spacer-Between Brgs Of W/Pump(NBin) | | 2 | No.s |
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| 55 | 3.025 | Retaining Plate-Bearings(2Bin) | | 2 | No.s |
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| 56 | 3.026 | Ring For Water Pump(NBin) | | 2 | No.s |
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| 57 | 3.027 | CSK Screw M6 x 20 (2Bin) | | 8 | No.s |
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| 58 | 3.028 | Mechanical Seal For WaterPump(NBin) | | 2 | No.s |
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| 59 | 3.029 | Bearing Ball SKF 6205 2RS1(2Bin) | | 2 | No.s |
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| 60 | 3.03 | Bearing Ball SKF 6205 2RS1(2Bin) | | 2 | No.s |
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| 61 | 3.031 | Parallel Key For Gear(2Bin) | | 2 | No.s |
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| 62 | 3.032 | Parallel Key For Impeller(2Bin) | | 2 | No.s |
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| 63 | 3.033 | NORD LOCK WASHER D17/25.4X3(NBIN) | | 2 | No.s |
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| 64 | 3.034 | GASKET D84/52.5X1(2BIN) | | 2 | No.s |
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| 65 | 3.035 | GASKET FOR WATER PUMP(2BIN) | | 4 | No.s |
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| 66 | 3.036 | O-RING D140X5(2BIN) | | 12 | No.s |
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| 67 | 3.037 | FLAT GASKET 547X232X1(2BIN) | | 2 | No.s |
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| 68 | 3.038 | O-RING D20X3(2BIN) | | 4 | No.s |
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| 69 | 3.039 | O-RING D140X5(2BIN) | | 6 | No.s |
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| 70 | 3.04 | FLAT GASKET 547X232X1(2BIN) | | 2 | No.s |
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| 71 | 3.041 | O-RING D20X3(2BIN) | | 8 | No.s |
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| 72 | 3.042 | Piston Ring Dia 90mm(NBin) | | 20 | No.s |
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| 73 | 3.043 | Piston Pin Dia 35x70L(NBin) | | 4 | No.s |
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| 74 | 3.044 | Suction Seat_105_CONC(NBin) | | 4 | No.s |
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| 75 | 3.045 | Discharge Seat_105_CONC(NBin) | | 4 | No.s |
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| 76 | 3.046 | SPRING PLATE 105/110-CONC D64/15X0.4 | | 12 | No.s |
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| 77 | 3.047 | VALVE PLATE 105/110-CONC D65/15X1.3 | | 4 | No.s |
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| 78 | 3.048 | SPRING PLATE 105-CONC D105/90X0.6 | | 12 | No.s |
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| 79 | 3.049 | VALVE PLATE 105-CONC D106/90X1.3 | | 4 | No.s |
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| 80 | 3.05 | CYLINDRICAL PIN D2-h6X10 | | 4 | No.s |
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| 81 | 3.051 | HEX SCREW M10X16(2BIN) | | 4 | No.s |
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| 82 | 3.052 | TAB WASHER B M10(2Bin) | | 4 | No.s |
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| 83 | 3.053 | Central Ring D74/68 x 9 thk(2Bin) | | 4 | No.s |
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| 84 | 3.054 | Gasket set (Inner+Outer) Alu(2Bin) | | 4 | No.s |
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| 85 | 3.055 | Piston Ring Dia 110mm(NBin) | | 10 | No.s |
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| 86 | 3.056 | Piston Pin Dia 35x90L(NBin) | | 2 | No.s |
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| 87 | 3.057 | Set of Gasket(2Bin) | | 2 | No.s |
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| 88 | 3.058 | Sub Assly Mainstick Piston D70 | | 2 | No.s |
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| 89 | 3.059 | Bolt - Special(2Bin) | | 8 | No.s |
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| 90 | 3.06 | Locking Wire Dia 1.4x330LG | | 2 | No.s |
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| 91 | 3.061 | Piston Ring Dia 70mm(NBin) | | 16 | No.s |
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| 92 | 3.062 | RETAINING RING FOR BORE D35X1.5(2BIN) | | 4 | No.s |
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| 93 | 3.063 | Piston Pin Dia 35x70L(NBin) | | 2 | No.s |
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| 94 | 3.064 | GASKET D120/96X0.5(2BIN) | | 2 | No.s |
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| 95 | 3.065 | GASKET 72X72X1(2BIN) | | 2 | No.s |
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| 96 | 3.066 | Upper Part | | 2 | No.s |
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| 97 | 3.067 | Locating Pin D2 x11/6 | | 2 | No.s |
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| 98 | 3.068 | Lower Body HB P/N 1260927 | | 2 | No.s |
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| 99 | 3.069 | Bolt M8 x 42 | | 2 | No.s |
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| 100 | 3.07 | Locking Device 2.5 | | 2 | No.s |
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| 101 | 3.071 | Valve Plate 60R S=1.0 | | 2 | No.s |
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| 102 | 3.072 | Valve Ring 86CD S=1.0 | | 2 | No.s |
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| 103 | 3.073 | Spring Plate 60R S=0.5 | | 4 | No.s |
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| 104 | 3.074 | Lentoid Spring 86CD S=0.7 | | 8 | No.s |
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| 105 | 3.075 | Valve Ring 86CD S=1.0 | | 2 | No.s |
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| 106 | 3.076 | LOCK NUT M8, M=10-12NM | | 2 | No.s |
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| 107 | 3.077 | Central Ring D62/58x 9Thk(2Bin) | | 2 | No.s |
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| 108 | 3.078 | Set of Gaskets(2Bin) | | 2 | No.s |
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| 109 | 3.079 | Locking Wire Dia 1.4x330LG | | 2 | No.s |
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| 110 | 3.08 | Piston Ring Dia 35mm(NBin) | | 22 | No.s |
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| 111 | 3.081 | Piston Pin Dia 35x70L(NBin) | | 2 | No.s |
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| 112 | 3.082 | GASKET D120/96X0.5(2BIN) | | 2 | No.s |
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| 113 | 3.083 | Upper Part | | 2 | No.s |
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| 114 | 3.084 | Lower Body HB P/N 50-443770 | | 2 | No.s |
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| 115 | 3.085 | STUD BOLT M6X40 | | 2 | No.s |
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| 116 | 3.086 | Locking Device 2.5 | | 2 | No.s |
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| 117 | 3.087 | Valve Ring 30R1 S=0.8 | | 2 | No.s |
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| 118 | 3.088 | Valve Ring 54C S=0.8 | | 2 | No.s |
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| 119 | 3.089 | Lentoid Spring 30R1 S=0.25 | | 4 | No.s |
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| 120 | 3.09 | Lentoid Spring 54C S=0.4 | | 8 | No.s |
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| 121 | 3.091 | LOCK NUT M6 | | 2 | No.s |
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| 122 | 3.092 | Central Ring D36/33x7.5thk(2Bin) | | 2 | No.s |
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| 123 | 3.093 | Set of Gaskets(2Bin) | | 2 | No.s |
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| 124 | 3.094 | Locking Wire Dia 1.4x330LG | | 2 | No.s |
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| 125 | 3.095 | Piston Ring Dia 16/14.6x2(NBin) | | 24 | No.s |
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| 126 | 3.096 | Piston Pin Dia 35x70L(NBin) | | 2 | No.s |
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| 127 | 3.097 | SpacerRing for Main Cyl Dia 16 | | 2 | No.s |
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| 128 | 3.098 | GASKET D120/96X0.5(2BIN) | | 2 | No.s |
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| 129 | 3.099 | Upper Part | | 2 | No.s |
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| 130 | 3.1 | Lower Body HB P/N 50-451420 | | 2 | No.s |
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| 131 | 3.101 | Hex Bolt M4 x 45 | | 2 | No.s |
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| 132 | 3.102 | Locking Device 2.5 | | 2 | No.s |
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| 133 | 3.103 | Locating Pin D2.3 x8/4 | | 2 | No.s |
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| 134 | 3.104 | Valve Ring Dia 17.5 S=1.8 | | 2 | No.s |
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| 135 | 3.105 | Valve Ring Dia 34 S=2.0 | | 2 | No.s |
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| 136 | 3.106 | Lentoid Spring 34C S=0.25 | | 12 | No.s |
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| 137 | 3.107 | Spring 5 (Closing Spring) | | 6 | No.s |
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| 138 | 3.108 | Counter Ring Dia 34 S=1.0 | | 2 | No.s |
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| 139 | 3.109 | JL - Nut M4 | | 2 | No.s |
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| 140 | 3.11 | Set of Gaskets(2Bin) | | 2 | No.s |
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| 141 | 3.111 | Lub Oil Cooler (Plate Type) | | 2 | No.s |
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| 142 | 3.112 | GASKET OIL COOLER(2BIN) | | 4 | No.s |
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| 143 | 3.113 | GASKET 350X145X2(2BIN) | | 2 | No.s |
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| 144 | 3.114 | GASKET FOR WATER PIPE ASSEMBLY(2BIN) | | 2 | No.s |
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| 145 | 3.115 | GASKET FOR WATER PIPE ASSEMBLY(2BIN) | | 2 | No.s |
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| 146 | 3.116 | GASKET 72X72X1(2BIN) | | 4 | No.s |
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| 147 | 3.117 | GASKET 72X72X1(2BIN) | | 2 | No.s |
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| 148 | 3.118 | GASKET 72X72X1(2BIN) | | 4 | No.s |
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| 149 | 3.119 | GASKET 72X72X1(2BIN) | | 6 | No.s |
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| 150 | 3.12 | FLAT GASKET D57/29X1.5 | | 2 | No.s |
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| 151 | 3.121 | FLAT GASKET D57/29X1.5 | | 4 | No.s |
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| 152 | 3.122 | Drain Filter Assembly(2Bin) | | 2 | No.s |
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| 153 | 3.123 | Drain Filter Assembly(2Bin) | | 2 | No.s |
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| 154 | 3.124 | Drain Filter Assembly(2Bin) | | 2 | No.s |
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| 155 | 3.125 | O-RING D75.57X5.33(2BIN) | | 2 | No.s |
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| 156 | 3.126 | Drain Filter Assembly(2Bin) | | 2 | No.s |
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| 157 | 3.127 | Diaphragm For NW4/NW8(D94x1)(NBin) | | 2 | No.s |
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| 158 | 3.128 | Diaphragm Sealing Plate(NBin) | | 2 | No.s |
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| 159 | 3.129 | Spring-Diaphragm valve (NW8)(NBin) | | 2 | No.s |
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| 160 | 3.13 | Packing (D12x6) For Nw8(NBin) | | 2 | No.s |
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| 161 | 3.131 | O-RING D10X2(2BIN) | | 4 | No.s |
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| 162 | 3.132 | Diaphragm For NW4/NW8(D94x1)(NBin) | | 2 | No.s |
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| 163 | 3.133 | Diaphragm Sealing Plate(NBin) | | 2 | No.s |
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| 164 | 3.134 | Spring-Diaphragm valve (NW8)(NBin) | | 2 | No.s |
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| 165 | 3.135 | Packing (D8x4.5) For Nw4(NBin) | | 2 | No.s |
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| 166 | 3.136 | O-RING D10X2(2BIN) | | 4 | No.s |
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| 167 | 3.137 | Diaphragm For NW4/NW8(D94x1)(NBin) | | 2 | No.s |
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| 168 | 3.138 | Diaphragm Sealing Plate(NBin) | | 2 | No.s |
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| 169 | 3.139 | Spring-Diaphragm valve (NW8)(NBin) | | 2 | No.s |
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| 170 | 3.14 | Packing (D8x4.5) For Nw4(NBin) | | 2 | No.s |
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| 171 | 3.141 | O-RING D10X2(2BIN) | | 4 | No.s |
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| 172 | 3.142 | Diaphragm For NW4/NW8(D94x1)(NBin) | | 2 | No.s |
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| 173 | 3.143 | Diaphragm Sealing Plate(NBin) | | 2 | No.s |
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| 174 | 3.144 | Spring-Diaphragm valve (NW8)(NBin) | | 2 | No.s |
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| 175 | 3.145 | Packing (D8x4.5) For Nw4(NBin) | | 2 | No.s |
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| 176 | 3.146 | O-RING D10X2(2BIN) | | 4 | No.s |
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| 177 | 3.147 | Adjust.Stand Fitting SO/6335(NBin) | | 8 | No.s |
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| 178 | 3.148 | Non Return Valve Modifi. RHD35 | | 2 | No.s |
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| 179 | 3.149 | GASKET 80X80X1(2BIN) | | 16 | No.s |
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| 180 | 3.15 | Air Filter (Dry Marine Applin(NBin) | | 4 | No.s |
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| 181 | 3.151 | Pre/aft Filter ElementFHP410X1 | | 2 | No.s |
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| 182 | 3.152 | Fine Filter Element FHP410XA | | 2 | No.s |
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| 183 | 3.153 | Pre/aft Filter ElementFHP410X1 | | 2 | No.s |
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| 184 | 3.154 | Comp Sleeve XEAC 26060 | | 2 | No.s |
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| 185 | 3.155 | Water Resis. Pearl XEAC 26016 | | 2 | No.s |
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| 186 | 3.156 | Molecular Sieves XEAC 26011 | | 8 | No.s |
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| 187 | 3.157 | Differential PressureIndicator | | 2 | No.s |
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| 188 | 3.158 | O-RING FOR FILTER | | 8 | No.s |
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| 189 | 3.159 | TOWER SEAL HD B168.420 | | 8 | No.s |
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| 190 | 3.16 | Bonded Seal 1/2\" | | 24 | No.s |
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| 191 | 3.161 | BONDED SEAL 1/4\" | | 24 | No.s |
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| 192 | 3.162 | BONDED SEAL 1/8\" | | 24 | No.s |
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| 193 | 3.163 | BONDED SEAL 3/8\" | | 24 | No.s |
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| 194 | 3.164 | FLAT GASKET D57/29X1.5 | | 20 | No.s |
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| 195 | 3.165 | Sea Water Pumpset | | 2 | No.s |
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| 196 | 3.166 | Rupture Disc Assly (UA - 2M) | | 2 | No.s |
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| 197 | 3.167 | MVR repairing | | 2 | No.s |
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| 198 | 3.168 | RS232 - RS 485 connector | | 2 | No.s |
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| 199 | 3.169 | Fresh Water Cooler PHE Type | | 1 | No.s |
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| 200 | 4 | ANTICIPATORY SPARES | | | |
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| 201 | 4.01 | Crankshaft Sub-Assly | | 2 | No.s |
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| 202 | 4.02 | Connecting Rod with Oil Hole(NBin) | | 6 | No.s |
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| 203 | 4.03 | Connecting Rod (M/C) | | 6 | No.s |
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| 204 | 4.04 | Lub Oil Pump Assembly Ext PRV(NBin) | | 2 | No.s |
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| 205 | 4.05 | Gear For Lub Oil Pump Drive(NBin) | | 2 | No.s |
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| 206 | 4.06 | Water Pump Assly(Central Suc)(NBin) | | 2 | No.s |
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| 207 | 4.07 | Bearing Hsg. (Water Pump)M/C(NBin) | | 2 | No.s |
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| 208 | 4.08 | Mech.Seal Housing M/C(W/Pump)(NBin) | | 2 | No.s |
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| 209 | 4.09 | Shaft For Water Pump(NBin) | | 2 | No.s |
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| 210 | 4.1 | Water Pump Gear Drive(NBin) | | 2 | No.s |
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| 211 | 4.11 | Cylinder Liner D110 (M/C) | | 2 | No.s |
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| 212 | 4.12 | Cylinder liner D90 (M/C) | | 2 | No.s |
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| 213 | 4.13 | Cylinder liner D90 (M/C) | | 2 | No.s |
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| 214 | 4.14 | Piston Dia.90 machined | | 4 | No.s |
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| 215 | 4.15 | VALVE 105-CONC-X-40/60-120/140 | | 4 | No.s |
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| 216 | 4.16 | Piston D110 (M/c) special | | 2 | No.s |
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| 217 | 4.17 | Pilot Piston D96 with Oil Hole | | 2 | No.s |
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| 218 | 4.18 | Main Cylinder Dia 70 M/C(NBin) | | 2 | No.s |
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| 219 | 4.19 | Conc Valve Cyl D70 HB | | 2 | No.s |
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| 220 | 4.2 | Sub Assly Piston Dia 35 | | 2 | No.s |
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| 221 | 4.21 | Pilot Piston D96 with Oil Hole | | 2 | No.s |
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| 222 | 4.22 | Main cylinder Dia 35 machined | | 2 | No.s |
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| 223 | 4.23 | Conc Valve Cyl D42 HB | | 2 | No.s |
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| 224 | 4.24 | Piston D16 (M/c) | | 2 | No.s |
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| 225 | 4.25 | Pilot Piston D96 with Oil Hole | | 2 | No.s |
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| 226 | 4.26 | Main Cylinder Dia 16 machined | | 2 | No.s |
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| 227 | 4.27 | Conc Valve D25 HB | | 2 | No.s |
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| 228 | 4.28 | Press Relief Valve(For Oil)(2Bin) | | 2 | No.s |
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| 229 | 4.29 | DIAPHRAGM VALVE LW8 WITH ADAPTOR | | 2 | No.s |
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| 230 | 4.3 | Piston-Diaphram valve (NW8) | | 2 | No.s |
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| 231 | 4.31 | DIAPHRAGM VALVE LW4 WITH ADAPTOR | | 2 | No.s |
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| 232 | 4.32 | DIAPHRAGM VALVE LW4 WITH ADAPTOR | | 2 | No.s |
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| 233 | 4.33 | DIAPHRAGM VALVE LW4 WITH ADAPTOR | | 2 | No.s |
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| 234 | 4.34 | Silencer XEAC 26200 | | 2 | No.s |
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| 235 | 4.35 | Pressure Gauge XEAC 26650 | | 4 | No.s |
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| 236 | 4.36 | Pr. Regulating valve (15-9 Kg/cm2) XEAC HP 26550 | | 2 | No.s |
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| 237 | 4.37 | Solenoid Vale 3/2 way NO | | 2 | No.s |
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| 238 | 4.38 | PRESSURE RELIEF VALVE (4009738) | | 2 | No.s |
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| 239 | 4.39 | MAIN VALVE | | 2 | No.s |
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| 240 | 4.4 | PRESSURE MAINTENANCE VALVE | | 2 | No.s |
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| 241 | 4.41 | Dew Point Meter DMT 143 | | 2 | No.s |
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| 242 | 4.42 | NRV BLOCK | | 2 | No.s |
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| 243 | 4.43 | Anti Vibration Mount AKCC400E | | 42 | No.s |
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