| 1 | 1 | PESO Approval: Preparation of modified Fabrication drawing (showing the proposed replacement of LPG liquid line) and Modification Procedure as per relevant Design Code & SMPV (U) Rules, 1981 through a PESO Approved Fabricator. Approval of modified Fabrication drawing and Modification Procedure by PESO Approved Third Party Inspector. Approval of drawing from PESO, Nagpur including to and fro journey expenses covering train fare, fooding, lodging and other incidental expenses for Nagpur. Other Technical expenses and Service charge. After completion of all job, apply to PESO, Nagpur for commissioning of the system , AMENDMENT of Licence & approval of final as built drawing, including certification under rule 33 of SMPV(U) from competent party as per PESO. | BI01010001010000000000000515BI0100001113 | 1 | Ea |
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| 2 | 2 | Supply of Pipe & Pipe fittings a) Pipe 4”NB, Sch. 80 (SA 333 Gr. 6) = 11 Mtrs\nb) 2 nos Elbow 4”NB, Sch. 80, 90deg LR(SA 420 WPL6)\nc) One Elbow 4”NB, Sch. 80, 45deg LR(SA 420 WPL6)\nd) Flange 4”NB, Sch. 80, 300# (SA350 LF2) Material wiil be supplied along with manufacture test certificate approved by TPIA. | BI01010001010000000000000515BI0100001114 | 1 | Ea |
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| 3 | 3 | Providing flameproof lighting arrangement inside the bullet for carrying out necessary inspection, welding and NDT Tests. Contractor to supply the flameproof light fittings, Junction boxes, required cables, exhaust fans for proper ventilation etc, as directed at site. | BI01010001010000000000000515BI0100001115 | 1 | Ea |
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| 4 | 4 | After approval of drawing, replacement of 100mm NB LPG liquid line in the vessel by PESO approved Fabricator at site including NDT inspection, Radiography, SR etc. are as follows.\ni) Erect fire screen to carry out hot work ii) Marking and cutting for removal of existing LPG Liquid line.\niii) Preparation of new pipeline & Gauging of new pipeline through RF pade. iv) Full welding of pipeline in RF Plate with DP test.\nv) 100% RT of welding joint before SR.\nvi) Inspection and Testing of newly commissioned pipeline as per ASME Sec V including local heat treatment\nvii) Final Dimenssion and visual inspection of Bullet | BI01010001010000000000000515BI0100001116 | 1 | Ea |
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| 5 | 5 | Piping Work- Cutting & edge preparation, Welding, Erection, Testing and commissioning: Job includes shifting, positioning, cutting pipe line as necessary, edge preparation, welding, threading and laying the pipelines above ground complete in all respects- for 100 mm NB. (Welding of 2 nos 90deg bend, one 45deg bend and one flange welding to pipe) | BI01010001010000000000000515BI0100001117 | 7 | Ea |
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| 6 | 6 | Radiography of pipe joints:Performance of radiography inspection on piping joints of all types and thickness including providing all necessary equipmentrequired to perform the work as per specification and instructions of engineer in charge- 100 mm NB | BI01010001010000000000000515BI0100001118 | 7 | Ea |
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| 7 | 7 | Ultrasonic thickness measurement of LPG pipe lines, RF Pad and nozzles as per ASTM-A-578, ASTM-E-797 or other applicable codes and meeting all requirements of PESO and as per instruction of third party Inspecting Agency / IOC Site Engineer. | BI01010001010000000000000515BI0100001119 | 1 | Ea |
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| 8 | 8 | 100% UFD (Ultrasonic flaw detection) to check any internal defects of weld Joints, 100 % \"T\" joints from inside, Middle circumferencial seam, bottom,& Crown weld, Internal 100%,Nozzle weld – neck to shell, Internal: 100% as per ASTM E – 577, Sec V Art. 4,5,23, Sec VIII Div 1 & 2 not less than 25 % covering and as applicable codes and meeting all requirements of PESO & OISD as per direction of third party Inspecting Agency / IOC Site Engineer. | BI01010001010000000000000515BI0100001120 | 1 | Ea |
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| 9 | 9 | WFMPI (Wet fluorescent Magnetic particle Inspection) of weld joints of bullets including nozzle joints to check any surface /sub surface defects or linear type of indications over the welds covering HAZ on 100 % circumferential and longitudinal weld joints from inside and on outside portion exposed encompassing the nozzle welds etc and on weld joints of all nozzles, manholes, RF pads to shell wherever applicable (externally exposed weld) as per ASTM-E-709 and meeting all requirements of PESO. | BI01010001010000000000000515BI0100001121 | 1 | Ea |
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| 10 | 10 | Dye penetration test at possible (minimum 10%) areas and as per applicable code. 100% DP test for all new pipeline welding joints. | BI01010001010000000000000515BI0100001122 | 1 | Ea |
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| 11 | 11 | Fixing back all the liquid and vapour lines, valves, EFCV and fixing all removed fittings like HLA, SRV, Pressure / Temp / Rochester gauges, magnetic level guages, manhole covers etc. as directed at site and as per specification / codes. After completing the testing, fresh gas in is to be carried out by way of assisting to IOCL. Finally, Correctness of level gauges has to be established. All new studs/ gasketc etc to be supplied by contractor and replacement. | BI01010001010000000000000515BI0100001123 | 1 | Ea |
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| 12 | 12 | Third party inspection services for statutory testing of 1 x100 MT above ground storage bullet including the scope of jobs of the follwoing,\na) Visual inspection of bullet,\nb) Internal / external inspection (nozzles etc) of the entire bullet surface to detect for deterioration.\nc) Witnessing, Guiding, Supervising, interpretation and analysis of NDT as per scope of work given in the schedule\nd) Witnessing and supervision of HPT & all tests\ne) Preparation of detailed report containing observations, recommendations and certification as per SMPV rules and OISD 150.\nAn Inspection Engineer should be posted at site for Supervision of the works all the time till the completion of work. | BI01010001010000000000000515BI0100001124 | 1 | Ea |
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| 13 | 13 | Hydro-Pressure testing of the bullet and LPG pipe lines after completion of all NDT using the IOCLsupplied water for specified hydrostatic test pressure as per design code and draining the water after completion of the testing and as directed by site engineer. | BI01010001010000000000000515BI0100001125 | 1 | Ea |
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| 14 | 14 | Testing and calibration of both the level guages after fixing the second valve for each of the above ground bullets | BI01010001010000000000000515BI0100001126 | 1 | Ea |
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| 15 | 15 | Certification and documentation :- to submit 5 sets of testing and inspection certificates/ reports and documents for all tests and inspection covered in the scope of work as per SMPV Rule no. 19 from PESO approved party or as applicale. | BI01010001010000000000000515BI0100001127 | 1 | Ea |
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| 16 | 16 | GST on all above mentioned items (Sr. no 1 to Sr. No 15) @ 18% | BI01010001010000000000000515BI0100001128 | 1 | EA |
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