One Time Repair For Undertaking 12000 Hourly Routines On K-Da Of Ins Kadmatt, FMU(V) NAVAL DOCKYARD VISAKHAPATNAM-Andhra Pradesh

One Time Repair For Undertaking 12000 Hourly Routines On K-Da Of Ins Kadmatt , services , fuel system: ( a ) clean and calibrate injectors and also change injector inlet screen . ( b ) replace rocker cover gaskets . ( c ) adjust valve tappet clearances within limits . ( d ) replace fuel pump filter ( screen and magnet ) . ( e ) calibrate pt fuel pump . , air system: ( a ) clean turbocharger , compressor wheel and diffuser . ( b ) check turbo charger radial/end bearing clearance insitu . ( c ) torque tightening of manifold nuts or cap screws as per specifications . , charge air cooler & fresh water cooler: ( a ) clean the internal passages of charge air cooler and fresh water cooler coolant side using restore plus as laid down in operating manual . ( b ) renew coolant in the system . ( c ) inspect charge air cooler air side and if required clean using hot water and pressure test up to 2kg/cm2 . , vibration damper: ( a ) check thickness of vibration damper at 0 . 90 , 180 and 270 degree positions . ( b ) replace damper if variation of the 4 readings exceeds 0 . 010 inch ( 0 . 25mm ) or exceeds max allowable thickness . , carryout the visual inspection of sv mounts . renew if their condition is deteriorated . , check crank end clearances with a dial indicator , attaching against damper min- 0 . 13 mm , max-0 . 51 mm . , torque tightening: check torque tightening of coupling inner/outer members as specified in the manual for das fitted with holset or centamax couplings . in case of vulcan couplings , check for cracks on rubber and if wear mark does not exceed limits . check tightness of adaptor plate bolts . , alignment checks: undertake alignment checks between the generator and engine and restore radial/axial initial alignment to 25% of the max limit . , dttt and etmu trails , dismantling the engine into components for overhaul and visual inspection ( a ) remove all cylinder heads for de-carbonisation . ( b ) removal of pistons and connecting rods . ( c ) removal cylinder liners for renewal . ( d ) gauging as required , mandatory spares , kit , upper engine gasket , kit , liner , kit , piston , set , piston ring , screw , connecting rod cap , washer , plain , thermostat , seal , thermostat , valve exhaust , guide valve stem , spring valve , insert , valve seat , insert valve seat , collet valve , plug , expansion , plug , expansion , retainer , valve spring , pin , groove , tappet , hyd var timing , kit inj barrel & plunger , cup injector , seal , o ring , spring , injector , ball , check , pin , roll , screen , filter , gasket , injector , spring , injector , plug , nut , lock , link , injector plunger , retainer , injector spring , tappet , hyd var timing , cap , tappet top stop , nut , tappet top stop lock , nut , lock , clamp , injector , kit , turbo repair hc5a , screw , hex flange head cap , gasket , turbocharger , gasket , connection , gasket , connection , hose , flexible , hose , flexible , seal , o ring , gasket governor set , bearing , ball , shield , shutoff valve , screen , filter , shaft , throttle , shaft , fuel pump drive , valve , check , shaft , tachometer drive , gear , tachometer drive , screw , hexagon head cap , pump , gear fuel , actuator , etr fuel control , seal , o ring , seal , o ring , valve , shutoff , seal , o ring , cap , fuel pump filter , barrel & plunger , core , aftercooler , seal , rectangular strip , seal , dust , hose , flexible , seal , o ring , gasket , lub oil clr cover , nut , lock , filler , cap , seal , o ring , seal , o ring , seal , o ring , cover , o-ring seal , seal , tank o-ring , seal , lta fitting o-ring , element , lub oil filter , inhibitor , corrosion , radiwash_3ltr , indicator , restriction , shield , turbocharger heat , impeller , tur compressor , diffuser , turbocharger , slinger , oil , rod , push , cover , fuel pump front , cover , o-ring seal , seal , tank o-ring , seal , o ring , plug , zinc electrode , cover , tank assembly , in-out , tank assembly , glass , sight , damper , vibration , damper , vibration , anticipatory spares , exchanger , heat , set , lower engine gasket , bearing , connecting rod , valve intake , rotator , valve , retainer , screen , seal , injector , link , injector plunger , nut , lock , knob , seal , o ring , key , square , cap , fuel pump filter , kit , seal , screen , filter , seal , rectangular ring , seal , aftercooler core , seal , o ring , seal , grommet , core , cooler , pump , water , zinc , plug , seal , o ring , element air cleaner , element air cleaner , shaft & wheel , rod , push , seal , lta fitting o-ring

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Name of Work: OTR FOR UNDERTAKING 12000 HOURLY ROUTINES ON K-DA OF INS KADMATT
	Sl. No.	Description of Services / Spares	HSN / SAC Code	QTY	Units
1	1	Services
2	1.01	Fuel System:\n(a) Clean and calibrate injectors and also change injector inlet screen.\n(b) Replace rocker cover gaskets.\n(c) Adjust valve tappet clearances within limits.\n(d) Replace fuel pump filter (screen and magnet).\n(e) Calibrate PT fuel pump.		1	Unit
3	1.02	Air system:\n(a) Clean turbocharger, compressor wheel and diffuser.\n(b) Check turbo charger radial/end bearing clearance INSITU.\n(c) Torque tightening of manifold nuts or cap screws as per specifications.		1	Unit
4	1.03	Charge Air Cooler & Fresh Water Cooler:\n(a) Clean the internal passages of Charge Air Cooler and Fresh water cooler coolant side using Restore Plus as laid down in operating manual.\n(b) Renew coolant in the system.\n(c) Inspect Charge Air Cooler air side and if required clean using hot water and pressure test up to 2kg/cm2.		1	Unit
5	1.04	Vibration Damper:\n(a) Check thickness of vibration damper at 0. 90,180 and 270 Degree positions.\n(b) Replace damper if variation of the 4 readings exceeds 0.010 inch (0.25mm) or exceeds max allowable thickness.		1	Unit
6	1.05	Carryout the visual inspection of SV mounts. Renew if their condition is deteriorated.		1	Unit
7	1.06	Check crank end clearances with a dial indicator, attaching against damper Min- 0.13 mm, Max-0.51 mm.		1	Unit
8	1.07	Torque Tightening:\nCheck torque tightening of coupling inner/outer members as specified in the manual for DAs fitted with Holset or Centamax couplings. In case of Vulcan couplings, check for cracks on rubber and if wear mark does not exceed limits. Check tightness of adaptor plate bolts.		1	Unit
9	1.08	Alignment Checks:\nUndertake alignment checks between the generator and engine and restore radial/axial initial alignment to 25% of the max limit.		1	Unit
10	1.09	DTTT and ETMU trails		1	Unit
11	1.1	Dismantling the Engine into components for overhaul and visual inspection\n(a)          Remove all cylinder heads for de-carbonisation.\n(b)          Removal of Pistons and connecting rods.\n(c)          Removal cylinder liners for renewal.\n(d)          Gauging as required		1	Unit
12	2	Mandatory Spares
13	2.01	KIT,UPPER ENGINE GASKET		1	Unit
14	2.02	KIT,LINER		16	Unit
15	2.03	KIT,PISTON		16	Unit
16	2.04	SET,PISTON RING		16	Unit
17	2.05	SCREW,CONNECTING ROD CAP		32	Unit
18	2.06	WASHER,PLAIN		32	Unit
19	2.07	THERMOSTAT		4	Unit
20	2.08	SEAL,THERMOSTAT		4	Unit
21	2.09	VALVE EXHAUST		32	Unit
22	2.1	GUIDE VALVE STEM		64	Unit
23	2.11	SPRING VALVE		64	Unit
24	2.12	INSERT, VALVE SEAT		32	Unit
25	2.13	INSERT VALVE SEAT		32	Unit
26	2.14	COLLET VALVE		128	Unit
27	2.15	PLUG,EXPANSION		128	Unit
28	2.16	PLUG, EXPANSION		32	Unit
29	2.17	RETAINER,VALVE SPRING		64	Unit
30	2.18	PIN,GROOVE		32	Unit
31	2.19	TAPPET,HYD VAR TIMING		16	Unit
32	2.2	KIT INJ BARREL & PLUNGER		16	Unit
33	2.21	CUP INJECTOR		16	Unit
34	2.22	SEAL,O RING		48	Unit
35	2.23	SPRING,INJECTOR		16	Unit
36	2.24	BALL,CHECK		16	Unit
37	2.25	PIN,ROLL		32	Unit
38	2.26	SCREEN,FILTER		16	Unit
39	2.27	GASKET, INJECTOR		16	Unit
40	2.28	SPRING,INJECTOR		16	Unit
41	2.29	PLUG		16	Unit
42	2.3	NUT,LOCK		16	Unit
43	2.31	LINK,INJECTOR PLUNGER		16	Unit
44	2.32	RETAINER,INJECTOR SPRING		16	Unit
45	2.33	TAPPET,HYD VAR TIMING		16	Unit
46	2.34	CAP,TAPPET TOP STOP		16	Unit
47	2.35	NUT,TAPPET TOP STOP LOCK		16	Unit
48	2.36	NUT,LOCK		16	Unit
49	2.37	CLAMP,INJECTOR		16	Unit
50	2.38	KIT,TURBO REPAIR HC5A		2	Unit
51	2.39	SCREW,HEX FLANGE HEAD CAP		8	Unit
52	2.4	GASKET,TURBOCHARGER		2	Unit
53	2.41	GASKET,CONNECTION		2	Unit
54	2.42	GASKET,CONNECTION		2	Unit
55	2.43	HOSE,FLEXIBLE		1	Unit
56	2.44	HOSE,FLEXIBLE		1	Unit
57	2.45	SEAL,O RING		8	Unit
58	2.46	GASKET GOVERNOR SET		1	Unit
59	2.47	BEARING,BALL		1	Unit
60	2.48	SHIELD,SHUTOFF VALVE		1	Unit
61	2.49	SCREEN,FILTER		1	Unit
62	2.5	SHAFT,THROTTLE		1	Unit
63	2.51	SHAFT,FUEL PUMP DRIVE		1	Unit
64	2.52	VALVE,CHECK		1	Unit
65	2.53	SHAFT,TACHOMETER DRIVE		1	Unit
66	2.54	GEAR,TACHOMETER DRIVE		1	Unit
67	2.55	SCREW,HEXAGON HEAD CAP		6	Unit
68	2.56	PUMP,GEAR FUEL		1	Unit
69	2.57	ACTUATOR,ETR FUEL CONTROL		1	Unit
70	2.58	SEAL,O RING		2	Unit
71	2.59	SEAL,O RING		4	Unit
72	2.6	VALVE,SHUTOFF		1	Unit
73	2.61	SEAL,O RING		1	Unit
74	2.62	CAP,FUEL PUMP FILTER		1	Unit
75	2.63	BARREL & PLUNGER		1	Unit
76	2.64	CORE,AFTERCOOLER		4	Unit
77	2.65	SEAL,RECTANGULAR STRIP		4	Unit
78	2.66	SEAL,DUST		16	Unit
79	2.67	HOSE,FLEXIBLE		2	Unit
80	2.68	SEAL,O RING		16	Unit
81	2.69	GASKET,LUB OIL CLR COVER		8	Unit
82	2.7	NUT,LOCK		8	Unit
83	2.71	FILLER, CAP		1	Unit
84	2.72	SEAL,O RING		4	Unit
85	2.73	SEAL,O RING		2	Unit
86	2.74	SEAL,O RING		5	Unit
87	2.75	COVER,O-RING SEAL		1	Unit
88	2.76	SEAL,TANK O-RING		1	Unit
89	2.77	SEAL,LTA FITTING O-RING		2	Unit
90	2.78	ELEMENT, LUB OIL FILTER		5	Unit
91	2.79	INHIBITOR,CORROSION		32	Unit
92	2.8	RADIWASH_3LTR		10	Unit
93	2.81	INDICATOR,RESTRICTION		2	Unit
94	2.82	SHIELD,TURBOCHARGER HEAT		2	Unit
95	2.83	IMPELLER,TUR COMPRESSOR		2	Unit
96	2.84	DIFFUSER,TURBOCHARGER		2	Unit
97	2.85	SLINGER,OIL		2	Unit
98	2.86	ROD,PUSH		6	Unit
99	2.87	COVER,FUEL PUMP FRONT		1	Unit
100	2.88	COVER,O-RING SEAL		1	Unit
101	2.89	SEAL,TANK O-RING		1	Unit
102	2.9	SEAL,O RING		2	Unit
103	2.91	PLUG,ZINC ELECTRODE		1	Unit
104	2.92	COVER,TANK ASSEMBLY		1	Unit
105	2.93	IN-OUT,TANK ASSEMBLY		1	Unit
106	2.94	GLASS,SIGHT		1	Unit
107	2.95	DAMPER,VIBRATION		1	Unit
108	2.96	DAMPER,VIBRATION		1	Unit
109	3	Anticipatory Spares
110	3.01	EXCHANGER,HEAT		1	Unit
111	3.02	SET,LOWER ENGINE GASKET		1	Unit
112	3.03	BEARING,CONNECTING ROD		32	Unit
113	3.04	VALVE INTAKE		32	Unit
114	3.05	ROTATOR,VALVE		64	Unit
115	3.06	RETAINER,SCREEN		16	Unit
116	3.07	SEAL,INJECTOR		16	Unit
117	3.08	LINK,INJECTOR PLUNGER		16	Unit
118	3.09	NUT,LOCK		8	Unit
119	3.1	KNOB		1	Unit
120	3.11	SEAL,O RING		1	Unit
121	3.12	KEY,SQUARE		1	Unit
122	3.13	CAP,FUEL PUMP FILTER		1	Unit
123	3.14	KIT,SEAL		1	Unit
124	3.15	SCREEN,FILTER		1	Unit
125	3.16	SEAL,RECTANGULAR RING		1	Unit
126	3.17	SEAL,AFTERCOOLER CORE		4	Unit
127	3.18	SEAL,O RING		25	Unit
128	3.19	SEAL,GROMMET		8	Unit
129	3.2	CORE,COOLER		4	Unit
130	3.21	PUMP,WATER		1	Unit
131	3.22	ZINC,PLUG		1	Unit
132	3.23	SEAL,O RING		4	Unit
133	3.24	ELEMENT AIR CLEANER		2	Unit
134	3.25	ELEMENT AIR CLEANER		2	Unit
135	3.26	SHAFT & WHEEL		2	Unit
136	3.27	ROD,PUSH		10	Unit
137	3.28	SEAL,LTA FITTING O-RING		2	Unit