Northern Coalfields Limited-NCL has published Planning , Design , Engineering , Construction , Fabrication , Erection , Supply , Installation , Testing , Trial Run And Commissioning Of Coal Handling Plant Wharf Wall Siding ( 2 . 0 Mtpa ) For Amlohri Ocp On Turnkey Basis As Per Nit As Per N. Submission Date for this Tender is 22-08-2020. Coal Handling Plant Tenders in AMLOHRI OCP NCL Madhya Pradesh. Bidders can get complete Tender details and download the document.
| Sr No | CorrigendumDate | Corrignedum | CorrigendumType | NewSubmissionDate |
| 1 | 14-Jul-2020 | LINK FOR ATTENDING PREBID THROUGH VC | Technical Bid | 12-08-2020 |
| 2 | 06-Aug-2020 | CORRIGENDUM | Date | 22-08-2020 |
| Name of the Work / Contract No: | |||||
|---|---|---|---|---|---|
| Sl. No. | Item Description | Item Code / Make | Quantity | Units | |
| 1 | 1 | A. WORK & SERVICES | |||
| 2 | 2 | Detailed survey of the area, within the battery limits & submission of reports (Complete work as per Tender document) | 1 | LS | |
| 3 | 3 | Sub soil exploration, field and laboratory testing of samples & submission of reports (Complete work as per Tender document) | 1 | LS | |
| 4 | 4 | Design Engineering Cost | |||
| 5 | 5 | Preparation and submission of system engineering drawings as per system requirements. | 1 | LS | |
| 6 | 6 | GA & detail engineering designs and drawings of all civil and structurals included in the system and scope of works (Complete details of the system) | 1 | LS | |
| 7 | 7 | G.A. & detailed engineering designs and drawings including working and maintenance manuals of (Complete details of the system) : \ni) all individual equipment ( Mechanical & Electricals) \nii) Dust Control & Pressurisation system. \niii) Fire-fighting and plant cleaning system. \niv) Chutes & Liners \nv) Communication system \nvi) Power Supply System\n vii)Illumination system.\n viii) OHE system\nix) Plant control system \nix) Any other system/unit to match the scope of work & requirement\n | 1 | LS | |
| 8 | 8 | Documentation as per tender specification, complete as per scope of works | 1 | LS | |
| 9 | 9 | B. CIVIL & STRUCTURAL WORKS | |||
| 10 | 10 | Civil and structural work (Silo, Over ground Bunker, Crushing stations,Truck receiving hoppers, Conveyor Gantry, Drive & Transfer Houses, Sampler House, etc.) | |||
| 11 | 11 | Earthwork in cutting in all types of soil and rock | 1 | LS | |
| 12 | 12 | Earthwork in filling | 1 | LS | |
| 13 | 13 | Sand filling | 1 | LS | |
| 14 | 14 | PCC (M 10 and higer grade) at all levels as per system requirement | 1 | LS | |
| 15 | 15 | RCC (excluding reinforcement) at all levels as per system requirement (M20 grade and above) | 1 | LS | |
| 16 | 16 | Supply, bending, binding and placing of Tor steel in position | 1 | LS | |
| 17 | 17 | Supply, fabrication and erection of structural steel at all levels as per system requirement | 1 | LS | |
| 18 | 18 | Liners as per tender document | 1 | LS | |
| 19 | 19 | Masonary work | 1 | LS | |
| 20 | 20 | Pavement below Hopper | 1 | LS | |
| 21 | 21 | Developmental work and infra-structure as per tender document | |||
| 22 | 22 | Service buildings such as CHP office, Security office, Pump houses, Store room etc | 1 | LS | |
| 23 | 23 | Substations | 1 | LS | |
| 24 | 24 | Workshop shed | 1 | LS | |
| 25 | 25 | LMV and cycle parkings | 1 | LS | |
| 26 | 26 | Levelling Dressing, arboriculture etc | 1 | LS | |
| 27 | 27 | Water Supply Arrangement | 1 | LS | |
| 28 | 28 | Ground water reservoir | 1 | LS | |
| 29 | 29 | Drainage arrangement | 1 | LS | |
| 30 | 30 | Boundary wall | 1 | LS | |
| 31 | 31 | Road | 1 | LS | |
| 32 | 32 | Lighting Tower | 1 | LS | |
| 33 | 33 | Miscellaneous | 1 | LS | |
| 34 | 34 | C. PLANT & MACHINERY ( SUPPLY) | |||
| 35 | 35 | C.(a) SUPPLY : MECHANICAL | |||
| 36 | 36 | CONVEYORS | 1 | LS | |
| 37 | 37 | BELTING | 1 | LS | |
| 38 | 38 | EQUIPMEMT | |||
| 39 | 39 | Truck receiving hoppers Mechanical Equipment | 1 | LS | |
| 40 | 40 | Mechanical Equipment in Bunker | 1 | LS | |
| 41 | 41 | Mechanical Equipment at Loading Section | 1 | LS | |
| 42 | 42 | Mechanical Equipment at Transfer house | 1 | LS | |
| 43 | 43 | OHE equipment including mechanical, civil and electrical requirements | 1 | LS | |
| 44 | 44 | Other mechanical equipment | 1 | LS | |
| 45 | 45 | Dust suppression system with piping & other accessories. Condition monitoring system, Safety & firefighting system , and other misc. equipment/utility for any more item required to complete the project | 1 | LS | |
| 46 | 46 | C.(b) SUPPLY : ELECTRICAL | |||
| 47 | 47 | Over Head Line Feeders | |||
| 48 | 48 | i. 6.6 kV Over Head line feeders on 52km/m rail pole along with suitable cable, lightning arrestors, isolators etc. for receiving power at Substation-A from Amlohri Project SS ii. 6.6 kV Over Head line feeders on 52km/m rail pole along with suitable cable, lightning arrestors, isolators etc. for receiving power at Substation-B from Proposed Substation-A. | 1 | Lot | |
| 49 | 49 | Substation-A ( Ref. Drawing No.- R3:E&M:0E3131 & Technical Specification at Sub Section 7.4.2 ) | |||
| 50 | 50 | 6.6kV side comprising of following: i. 6.6 kV Lightning Arrestor-02 nos ii. 6.6 kV Isolators with earthing switch -02 nos.\niii. 6.6 kV Indoor Switchboard No. 1A comprising of 15 nos. of 6.6 kV Vacuum Circuit Breaker Panels (2nos.VCB Panels for incoming feeder control, one no.VCB Panel for bus coupler and 12 nos. VCB Panel for outgoing feeder control) complete with metering and protection system -01 no. iv. 6.6 kV Indoor Switchboard No. 2A comprising of 2 nos 6.6 kV Panel for trunking of incoming cable from 6.6 kV Sectionalized Switchboard 1A, 1 no. of 6.6 kV VCB Panels as Bus Coupler and 12 nos. vacuum contractor panels for outgoig feeder control . -01 no.\nv. 6.6 kV/230V(L-L), 100 kVA indoor lighting transformer -2 nos. vi. 6.6/0.433 kV, 315 kVA indoor Distribution transformer -2nos.Sub-Station-A, 415 V side comprising of following: i. 415 V indoor Sectionalized Motor Control Centre (MCC) - 1No comprising the following: \na) Incomer ACBs - 2 Nos.\nb) Bus-Coupler ACB - 1 No. c) Required nos. of outgoing Feeders for supply of power to LT equipment like Apron feeder, Electrical Hoist, Rock Breaker, Metal detector & Magnetic separator, Dust Suppression/ Extraction, Fire fighting system, Conveyor Brake, Conveyor motors rated below110 kW, Tripper Conveyor , Flap gates including all accessories connected to above equipments and other miscellaneous items complete with metering and protection system.- lot\nii. 415V, 800A AL Bus-duct - 2 Nos. | 1 | Lot | |
| 51 | 51 | Substation-B ( Ref. Drawing No.- R3:E&M:0E3132 & Technical Specification at Sub Section 7.4.2 ) | |||
| 52 | 52 | 6.6kV side comprising of following: i. 6.6 kV Indoor Switchboard No. 1B comprising of 13 nos. of 6.6 kV Vacuum Circuit Breaker Panels (2nos.VCB Panels for incoming feeder control, one no.VCB Panel for bus coupler and 10 nos. VCB Panel for outgoing feeder control) complete with metering and protection system -01 no. ii. 6.6 kV Indoor Switchboard No. 2B comprising of 2 nos 6.6 kV Panel for trunking of incoming cable from 6.6 kV Sectionalized Switchboard 1B,1 nos. of 6.6 kV Vacuum Circuit Breaker Panels as Bus Coupler and 4 nos. of vacuum contractor panels complete with metering and protection system-1no.\niii. 6.6 kV/230V(L-L), 63 kVA indoor lighting transformer -2 nos. iv. 6.6/0.433 kV, 630 kVA indoor Distribution transformer -2 nos. 415 V side comprising of following: i. 415 V Indoor sectionalized Motor Control Centre (MCC) - 1No comprising the following: \na) Incomer ACBs - 2 Nos.\nb) Bus-Coupler ACB - 1 No. c) Required nos. of outgoing Feeders for supply of power to LT equipment like Vibro Feeders, Conveyor motors rated below 110 kW, RLS, Sampling System, Conveyor Brakes, Electrical Hoist, Dust Suppression, Fire fighting system, Flap gates etc. complete with metering and protection system.- 1 No. ii. 415V, 1000A Al Bus-duct - 2 Nos. | 1 | Lot | |
| 53 | 53 | Hopper MCC(Ref. Drawing - R3:E&M:0E3133 and technical specification at Sub Section7.4.2) | |||
| 54 | 54 | i. 415 V sectionalized Motor Control Centre (MCC) at Hopper MCC Complex comprising of 2 nos. of Incomer ACBs, 1 no. of Bus-Coupler ACB and required nos. of outgoing Feeders for supply of power to LT equipment like compressor, Hydraulic power pack, Motorised Gates, Control room pressurisation & Air conditioners, Welding sockets, lift and other required items installed at Hopper complex.-1 No. ii.415 V suitable Power Supply arrangement for sampler system- 1 No. | 1 | Lot | |
| 55 | 55 | Control console(Ref. Drawing - R3:E&M:0E3134 and technical specification at Sub Section7.4.2) | |||
| 56 | 56 | i. Control console for control of electrical drives connected to sub-station A complete with microprocessor based PLC having hot redundant CPUs & memory, audio-visual signalling, fault annunciation system, interlocking, printer, VDUs etc and sequence operation of equipment of Zone A .-1 Set ii. Control console for control of electrical drives connected to sub-station B complete with microprocessor based PLC having hot redundant CPUs & memory, audio-visual signalling, fault annunciation system, interlocking, printer, VDUs etc and sequence operation of equipment of Zone B.-1 Set iii. Control, automation, interlocks, Signalling and instrumentation of Rapid Loading system complete with microprocessor based PLC having hot redundant CPUs & memory, audio-visual signalling, fault annunciation system, interlocking, printer, VDUs etc. and sequence operation of equipment of Zone C . iv. Central Control console for control of electrical drive for entire plant stationed at substation-B with microprocessor based PLC having hot redundant CPUs & memory, audio-visual signalling, fault annunciation system, interlocking, printer, VDUs etc and sequence operation of equipment of entire plant. v. Local control, stations at diffrent locations of entire plant.-lot vi. Traffic control console -1 Set | 1 | Lot | |
| 57 | 57 | Cables & accessories comprising of the following: | |||
| 58 | 58 | i. 6.6 kV grade, XLPE, single wire armoured aluminium conductor, FRLS cables of different sizes for supply of power to 6.6 kV panels drives and other equipment- lot\nii. 1.1kV grade, PVC insulated, PVC sheathed single wire armoured aluminium conductor FRLS cables of different sizes for power supply to panels drives and other equipments - lot\niii. 1100/660 V grade, PVC insulated, PVC sheathed, single wire armoured, Aluminium conductor, FRLS cables of different sizes for lighting powers supply - lot\niv. 1100/660 V grade, single/multi core PVC insulated and sheathed, Copper conductor, FRLS, control and signalling cables of 2.5 sq. mm cross-section having different no. of core - lot \nv. Cable trays/cable racks (separate trays shall be used for power and control cables), cable trenches & cable vaults etc - lot | 1 | lot | |
| 59 | 59 | Illumination system comprising of the following : | |||
| 60 | 60 | i. 230V(L-L) Main Lighting Distribution Board with incoming MCCB and outgoings MCCBs/MCBs -lot.\nii. Lighting Distribution Boards with incoming and outgoing MCCBs / MCBs - lot\niii. LED Lamp/ Fluorescent fixtures (Industrial/decorative/dust tight type) as per requirement complete with control gears, accessories - lot\niv. LED Lamp/High pressure sodium vapour lamps (High-bay/Mid bay/Well glass / Street light/ Flood lights type) as per requirement complete with control gears, accessories as required- lot \nv. Street lighting poles of suitable height embedded with conduit and bracket.-lot vi. Fixed type lighting tower for suitable locations in CHP (15-20 m high) fitted with sodium vapour / metal halide lamp - lot\nvii. Miscellaneous items like junction boxes complete with fuse, terminal block and other necessary accessories, cable glands, lugs, conduits, receptacles - lot.\nviii. DG set of required capacity for emergency lights with required switchgear for automatic on-off and change over - 3 nos.\nix. Digital clock based arrangement with all accessories and terminal for automatic switching ON/OFF of outdoor lights- 1 no. | 1 | lot | |
| 61 | 61 | Welding System : (as per technical specification at Sub Section7.4.2) | |||
| 62 | 62 | i. Transformer welding set 400A complete with cables and accessories to be housed in rooms (size 2 m x 3 m x 3 m each approx, one number for each Zone) - lot. ii. Motor generator welding set DC 600A - lot. iii. 1.1kV grade, PVC insulated and sheathed single layer armoured, FRLS, Aluminium conductor cables for power supply to welding sockets - lot iv. Dust proof welding receptacles complete with protective device, and assasories throughout the plant- lot | 1 | lot | |
| 63 | 63 | Earthing & Lightning Protection (as per technical specification at Sub Section7.4.2) | |||
| 64 | 64 | i. Galvanised iron earthing strips / wires / conductors for main earthing grid, sub earthing grid of substations, building and structures, earthing of light fittings, welding sockets, pull chord switches, belt sway switches, zero speed switches and various electrical equipment of entire plant including Ground electrodes and earthing pits. - lot ii. Equipment and accessories for Lightning protection system for building and structures having height of 10m and above with separate earth pits for entire plant.- lot | 1 | lot | |
| 65 | 65 | Capacitor Bank (6.6 kV Side) (Refer drawing no. R3:E&M:0E3131, R3:E&M:0E3132 and technical specification): | |||
| 66 | 66 | i. 6.6 kV indoor Capacitor Bank of required capacity with with automatic P.F. correction relay at Substation A for improvement of Power Factor. (Refer drawing no. R3:E&M:0E3131, and technical specification) ii. 6.6 kV indoor Capacitor Bank of required capacity with with automatic P.F. correction relay at Substation B for improvement of Power Factor . (Refer drawing no. R3:E&M:0E3132, and technical specification) | 1 | LS | |
| 67 | 67 | Capacitor Bank (0.415 kV Side) (Refer drawing no. R3:E&M:0E3091, R3:E&M:0E3092 and technical specification): | |||
| 68 | 68 | i. 415 V indoor Capacitor Bank of required capacity with automatic P.F. correction relay at Substation A for improvement of Power Factor. (Refer drawing no. R3:E&M:0E3131, and technical specification) ii. 415 V indoor Capacitor Bank of required capacity with automatic P.F. correction relay at Substation B for improvement of Power Factor. (Refer drawing no. R3:E&M:0E3132, and technical specification) | 1 | LS | |
| 69 | 69 | Miscellaneous Equipment comprising of the follwing : | |||
| 70 | 70 | i. 415V DOL Starters - lot ii. 110V Lead Acid Battery complete with Battery Charging unit at Sub station-A & B and Hopper MCC Room- 03 Nos. iii. 415/110V control transformer for AC control supply at Sub station-A & B and Hopper MCC Room- 06 Nos iv. 415/110V control transformer with necessary converter for DC control supply at Sub station-A & B and Hopper MCC Room- 06 Nos v. Latest Model of PC with necessary softwares, LCD Monitor, DVD drive and with laser printer complete with UPS of 30 minutes back-up - 02 Nos vi. Laptop latest model, for re loading the soft- ware in PLC/PC-1No \nvii. Air conditioners 1.5 Ton Capacity - lot\nviii. Exhaust and ceiling fans- lot ix. UPS 5 kVA- 03 Nos. x. Aluminium portable telescopic ladders- 02 Nos. xi. Insulating mats as per IS for sub-stations, MCC rooms and control rooms- lot\nxii Automatic Fire Detection & annunciation system in whole plant and power supply to automatic firefighting equipments– lot xiii. Equipment and accessories for Pressurisation for MCCs and control rooms at sub-station A, B & Silo - 3 Sets xiv. Voltage stabiliser for control circuit - lot \nxv. Miscellaneous items such testing equipment, portable firefighting equipment for sub-stations and other safety equipment as per relevant Indian Standard & Indian Electricity Rules. Furniture for control rooms and substation buildings etc. \n | 1 | LS | |
| 71 | 71 | Communication system: | |||
| 72 | 72 | i. Project administrative communication system complete with automatic pushbutton type telephone sets at various location of Silo, MCC and control Room of sub-stations etc. including wiring of all sets up to a common junction box and connected to main auto exchange for external connection ii. Industrial type duplex loud hailing plant intercom system complete with cabling accessories etc. iii.Visual communication system with industrial type CCTV | 1 | LS | |
| 73 | 73 | Any other equipment specifically not mentioned but necessary for efficient operation of plant under this package- lot | 1 | Lot | |
| 74 | 74 | C1. ERECTION, INSTALLATION & COMMISSIONING | |||
| 75 | 75 | Erection of mechanical equipment | 1 | Lot | |
| 76 | 76 | Erection of electrical equipment | 1 | Lot | |
| 77 | 77 | Erection of other plant and machining etc. | 1 | Lot | |
| 78 | 78 | Trial run, and commissioning of the plant | 1 | Lot | |
| 79 | 79 | Trial run, Testing, and commissioning of the OHE System underneath silo | 1 | Lot | |
| 80 | 80 | C2 . OTHERS ITEM | |||
| 81 | 81 | Drinking water system consisting of tanks, pipes, valves, taps etc. | 1 | Lot | |
| 82 | 82 | Plant cleaning system | 1 | As per req. | |
| 83 | 83 | Any other item left out for completion of the project | 1 | LS | |
| 84 | 84 | C3 . MAINTENANCE AND TRAINING | |||
| 85 | 85 | Operation of the plant for five year after commissiong | 1 | Lot | |
| 86 | 86 | Maintenance of the plant for five year after commissiong | 1 | LS | |
| 87 | 87 | Training of the employer personnel as per tender document | 1 | As per req. | |
| 88 | 88 | Total impact of GST for the purpose of CTC | 1 | Nos |
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