Tender For Undertaking 10 K Routines On Both Main Engines- Ins Aditya, NSRY,KARWAR-Karnataka

Tender For Undertaking 10 K Routines On Both Main Engines- Ins Aditya , Services , Measure And Record Crank Web Deflection Of Both Main Engine . , Visually Inspect All Cams , Drive Rollers And Pushrods Of Both Main Engine For Wear / Damage . , Visually Inspect All Fuel Cams , Drive Rollers And Tappet Guides Of Fuel Injection Pump . , Check Indicator Valves For Tightness . , Measure And Adjust Inlet And Exhaust Valves Clearances Of Both Main Engine , Visually Inspect Lub Oil Discharge From Pistons , Connecting Rod , Main Bearings , Cam Shaft Bearing And Valve Gear Of Both Main Engine . , Open Crankcase Door And Visually Inspect All Moving Parts . , Rocker Arm Visual Inspect All Lever And Screw Connections . , Torque Tighten The Foundation Bolts For Tightness . , Chemically Clean And Pressure Test Of Lub Oil And Fresh Water Cooler . Qty 02 Each Colers . ( Total 04 Coolers ) , Measure Cam Shaft Bearings Clearance And Check For Firm Seating By Tapping Of Both Main Engine , Check Roller Tappets And Tappet Guides Of All Cylinders Of Both Main Engine , Dismantle And Check All Switch Valves Of Manoeuvering Equipment . , Remove All Injectors Diassemble Clean , Pr Test , Back Leakage Test , Spray Foam Test , Check And Reinstall . , Repair / Renew Of Crank Case Safety Valves For Ease Of Movement To Be Carried Out ( Hard / Sticky ) , Remove And Clean Locating Bearing And Check Bearing Condition . , Visually Inspect All Parts Of Cam Shaft Drive . Measure And Record Gear Backlash And Bearing Clearances . , Measure Main End Bearing And Big End Bearing Clearance And Check Bearing Bolts For Firm Seating By Tapping . , Alignment Check Between Main Engine And Gear Box , Remove Two Bearing Caps And Check Lower Bearing Shells . Check Releasing Pressure Of Bearing Bolts . If Releasing Pressure Is Lower Than Preloading Pressure By 10% , Check All Beating Bolts . , Pull Inspect And Clean All Pistons , Measure All Rings And Ring Grooves And Reinstall . Renew All Compression Ringd And Oil Scrapper Ring . , Remove All Cylinder Heads . Clean And Inspect , Carry Out H0ning Of All Cylinder Liners , And Measure Dimensions , Remove Two Cylinder Liners , Inspect , Clean And Reinstall , Check Clearances Rocker Arm Bearing Bushes On 2 Cylinder Heads . , Remove Inlet And Exhaust Valves Of All Cylinders . Check Valve Seat And Reinstall . , Remove All Cylinder Heads Safety Valve Clean , Pressure Test And Reinstalled . , Remove Two In No Cam Shaft Bearing On Each Bank Check Surface And Reinstalled . , Remove All Injection Pump Disassemble Clean Check And Reinstalled . , Remove Governor , Check Drive Shaft And Gear , Callibrate And Reinstall , Dismantle , Clean And If Necessary Overhaul Starting Pilot Valve . , Remove All Starting Valves , Overhaul And Reinstall , Dismantle Main Starting Valve , Clean And Overhaul , If Necessary , Chemically Clean And Pressure Test Inter Cooler Air Side And Water Side , Overhaul Cooling Water And Sea Water Pump . , Remove And Inspect All Non Return Valves On Connecting Rod , Inspection Of Vulcan Coupling In Accordance With Oem Maintenance Instructions , Turbo Charger , Remove Dismantle , Clean , Imspect All Parts And Bearings , Replace As Necessary . , Calibrate All Rpm , Temperature And Pressure Gauges / Sensors , Switch Gears And Shut Down Instruments , Check Torque Tightening Of Crank Shaft , Fasteners And Locking Pin To Correct Setting Post Repairs , Spares , Hexagon Nut , Seal Ring , Connection Rod , Head Screw , Washer , Washer , Washer , Hexagonal Nut , Rod Head Ball And Socket Joint , Hexagonal Nut , Lock Disc , Bolt , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Hexagon Bolt , Set Of Wear Parts , Pneumatic Cylinder , 5 / 2 Way Solenoid Valve , Solenoid Valve , Sealing Ring , Seal Ring , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Set Of Wearing Parts , Thermometer , 3 / 2 Way Solenoid Valve , Set Of Wearing Parts , Hexagon Nut , Upper Crankshaft Bearing Shell , Lower Crankshaft Bearing Shell , Piston Skirt , Feed Pipe , Seal Ring , Hexagon Nut , Hand Wheel , Seal Ring , Control Cylinder , Sealing Ring , Sieve , Sieve , Gasket Set , High Pressure Pump , High Pressure Hoses , Hand Fuel Pump , Pressure Pipe , Reducer

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INR 175000.0 /-

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Name of Work:UNDERTAKING 10 K ROUTINES ON BOTH MAIN ENGINES- INS ADITYA
	Sl. No.	Item Description	Item Code / Make	Quantity	Units
1	1	SERVICES
2	1.01	MEASURE AND RECORD CRANK WEB DEFLECTION OF BOTH MAIN ENGINE.	JOB 1	2	NOS
3	1.02	VISUALLY INSPECT ALL CAMS, DRIVE ROLLERS AND PUSHRODS OF BOTH MAIN ENGINE FOR WEAR/DAMAGE.	JOB 2	2	NOS
4	1.03	VISUALLY INSPECT ALL FUEL CAMS, DRIVE ROLLERS AND TAPPET GUIDES OF FUEL INJECTION PUMP.	JOB 3	2	NOS
5	1.04	CHECK INDICATOR VALVES FOR TIGHTNESS.	JOB 4	32	NOS
6	1.05	MEASURE AND ADJUST INLET AND EXHAUST VALVES CLEARANCES OF BOTH MAIN ENGINE	JOB 5	64	NOS
7	1.06	VISUALLY INSPECT LUB OIL DISCHARGE FROM PISTONS, CONNECTING ROD, MAIN BEARINGS, CAM SHAFT BEARING AND VALVE GEAR OF BOTH MAIN ENGINE.	JOB 6	2	NOS
8	1.07	OPEN CRANKCASE DOOR AND VISUALLY INSPECT ALL MOVING PARTS.	JOB 7	2	NOS
9	1.08	ROCKER ARM VISUAL INSPECT ALL LEVER AND SCREW CONNECTIONS.	JOB 8	2	NOS
10	1.09	TORQUE TIGHTEN THE FOUNDATION BOLTS FOR TIGHTNESS.	JOB 9	2	NOS
11	1.1	CHEMICALLY CLEAN AND PRESSURE TEST OF LUB OIL AND FRESH WATER COOLER. QTY 02 EACH COLERS.(TOTAL 04 COOLERS)	JOB 10	4	NOS
12	1.11	MEASURE CAM SHAFT BEARINGS CLEARANCE AND CHECK FOR FIRM SEATING BY TAPPING OF BOTH MAIN ENGINE	JOB 11	2	NOS
13	1.12	CHECK ROLLER TAPPETS AND TAPPET GUIDES OF ALL CYLINDERS OF BOTH MAIN ENGINE	JOB 12	2	NOS
14	1.13	DISMANTLE AND CHECK ALL SWITCH VALVES OF MANOEUVERING EQUIPMENT.	JOB 13	2	NOS
15	1.14	REMOVE ALL INJECTORS DIASSEMBLE CLEAN, PR TEST, BACK LEAKAGE TEST, SPRAY FOAM TEST, CHECK AND REINSTALL.	JOB 14	32	NOS
16	1.15	REPAIR/RENEW OF CRANK CASE SAFETY VALVES FOR EASE OF MOVEMENT TO BE CARRIED OUT(HARD/STICKY)	JOB 15	16	NOS
17	1.16	REMOVE AND CLEAN LOCATING BEARING AND CHECK BEARING CONDITION.	JOB 16	2	NOS
18	1.17	VISUALLY INSPECT ALL PARTS OF CAM SHAFT DRIVE. MEASURE AND RECORD GEAR BACKLASH AND BEARING CLEARANCES.	JOB 17	2	NOS
19	1.18	MEASURE MAIN END BEARING AND BIG END BEARING CLEARANCE AND CHECK BEARING BOLTS FOR FIRM SEATING BY TAPPING.	JOB 18	2	NOS
20	1.19	ALIGNMENT CHECK BETWEEN MAIN ENGINE AND GEAR BOX	JOB 19	2	NOS
21	1.2	REMOVE TWO BEARING CAPS AND CHECK LOWER BEARING SHELLS. CHECK RELEASING PRESSURE OF BEARING BOLTS. IF RELEASING PRESSURE IS LOWER THAN PRELOADING PRESSURE BY 10%, CHECK ALL BEATING BOLTS.	JOB 20	1	NOS
22	1.21	PULL INSPECT AND CLEAN ALL PISTONS, MEASURE ALL RINGS AND RING GROOVES AND REINSTALL. RENEW ALL COMPRESSION RINGD AND OIL SCRAPPER RING.	JOB 21	2	NOS
23	1.22	REMOVE ALL CYLINDER HEADS. CLEAN AND INSPECT	JOB 22	2	NOS
24	1.23	CARRY OUT H0NING OF ALL CYLINDER LINERS, AND MEASURE DIMENSIONS	JOB 23	2	NOS
25	1.24	REMOVE TWO CYLINDER LINERS, INSPECT, CLEAN AND REINSTALL	JOB 24	2	NOS
26	1.25	CHECK CLEARANCES ROCKER ARM BEARING BUSHES ON 2 CYLINDER HEADS.	JOB 25	2	NOS
27	1.26	REMOVE INLET AND EXHAUST VALVES OF ALL CYLINDERS. CHECK VALVE SEAT AND REINSTALL.	JOB 26	64	NOS
28	1.27	REMOVE ALL CYLINDER HEADS SAFETY VALVE CLEAN, PRESSURE TEST AND REINSTALLED.	JOB 27	2	NOS
29	1.28	REMOVE TWO IN NO CAM SHAFT BEARING ON EACH BANK CHECK SURFACE AND REINSTALLED.	JOB 28	2	NOS
30	1.29	REMOVE ALL INJECTION PUMP DISASSEMBLE CLEAN CHECK AND REINSTALLED.	JOB 29	2	NOS
31	1.3	REMOVE GOVERNOR, CHECK DRIVE SHAFT AND GEAR, CALLIBRATE AND REINSTALL	JOB 30	2	NOS
32	1.31	DISMANTLE, CLEAN AND IF NECESSARY OVERHAUL STARTING PILOT VALVE.	JOB 31	32	NOS
33	1.32	REMOVE ALL STARTING VALVES, OVERHAUL AND REINSTALL	JOB 32	32	NOS
34	1.33	DISMANTLE MAIN STARTING VALVE, CLEAN AND OVERHAUL, IF NECESSARY	JOB 33	2	NOS
35	1.34	CHEMICALLY CLEAN AND PRESSURE TEST INTER COOLER AIR SIDE AND WATER SIDE	JOB 34	2	NOS
36	1.35	OVERHAUL COOLING WATER AND SEA WATER PUMP.	JOB 35	4	NOS
37	1.36	REMOVE AND INSPECT ALL NON RETURN VALVES ON CONNECTING ROD	JOB 36	1	NOS
38	1.37	INSPECTION OF VULCAN COUPLING IN ACCORDANCE WITH OEM MAINTENANCE INSTRUCTIONS	JOB 37	1	NOS
39	1.38	TURBO CHARGER, REMOVE DISMANTLE, CLEAN, IMSPECT ALL PARTS AND BEARINGS, REPLACE AS NECESSARY.	JOB 38	4	NOS
40	1.39	CALIBRATE ALL RPM, TEMPERATURE AND PRESSURE GAUGES/SENSORS, SWITCH GEARS AND SHUT DOWN INSTRUMENTS	JOB 39	2	NOS
41	1.4	CHECK TORQUE TIGHTENING OF CRANK SHAFT, FASTENERS AND LOCKING PIN TO CORRECT SETTING POST REPAIRS	JOB 40	2	NOS
42	2	SPARES
43	2.01	Hexagon nut	055.03.032	9	NOS
44	2.02	Seal ring	077.02.139	6	NOS
45	2.03	Connection rod	125.06.030	2	NOS
46	2.04	Head screw	125.06.034	2	NOS
47	2.05	Washer	125.06.035	2	NOS
48	2.06	Washer	125.06.036	2	NOS
49	2.07	Washer	125.06.037	2	NOS
50	2.08	Hexagonal nut	125.06.038	2	NOS
51	2.09	Rod head ball and socket joint	125.07.006	4	NOS
52	2.1	Hexagonal nut	125.07.007	4	NOS
53	2.11	Lock disc	125.07.008	8	NOS
54	2.12	Bolt	125.07.009	8	NOS
55	2.13	Set of wearing parts	125.99.115	1	NOS
56	2.14	Set of wearing parts	125.99.120	2	NOS
57	2.15	Set of wearing parts	125.99.130	2	NOS
58	2.16	Set of wearing parts	125.99.140	2	NOS
59	2.17	Set of wearing parts	125.99.221	2	NOS
60	2.18	Set of wearing parts	125.99.222	2	NOS
61	2.19	Set of wearing parts	125.99.307	2	NOS
62	2.2	Set of wearing parts	125.99.336	2	NOS
63	2.21	Set of wearing parts	125.99.337	2	NOS
64	2.22	Set of wearing parts	125.99.338	2	NOS
65	2.23	Set of wearing parts	125.99.339	2	NOS
66	2.24	Set of wearing parts	125.99.340	2	NOS
67	2.25	Set of wearing parts	125.99.341	2	NOS
68	2.26	Set of wearing parts	125.99.342	2	NOS
69	2.27	Set of wearing parts	125.99.343	2	NOS
70	2.28	Set of wearing parts	125.99.344	2	NOS
71	2.29	Set of wearing parts	125.99.345	2	NOS
72	2.3	Set of wearing parts	125.99.346	2	NOS
73	2.31	Set of wearing parts	125.99.347	2	NOS
74	2.32	Set of wearing parts	125.99.348	2	NOS
75	2.33	Set of wearing parts	125.99.349	2	NOS
76	2.34	Set of wearing parts	125.99.352	2	NOS
77	2.35	Set of wearing parts	125.99.353	2	NOS
78	2.36	Set of wearing parts	125.99.357	2	NOS
79	2.37	Set of wearing parts	125.99.362	2	NOS
80	2.38	Set of wearing parts	125.99.364	2	NOS
81	2.39	Set of wearing parts	125.99.369	2	NOS
82	2.4	Set of wearing parts	125.99.370	2	NOS
83	2.41	Set of wearing parts	125.99.374	2	NOS
84	2.42	Set of wearing parts	125.99.375	2	NOS
85	2.43	Set of wearing parts	125.99.377	2	NOS
86	2.44	Set of wearing parts	125.99.379	2	NOS
87	2.45	Set of wearing parts	125.99.380	2	NOS
88	2.46	Set of wearing parts	125.99.404	2	NOS
89	2.47	Set of wearing parts	125.99.405	2	NOS
90	2.48	Set of wearing parts	125.99.406	2	NOS
91	2.49	Set of wearing parts	125.99.407	2	NOS
92	2.5	Set of wearing parts	125.99.417	2	NOS
93	2.51	Set of wearing parts	125.99.435	2	NOS
94	2.52	Set of wearing parts	125.99.436	2	NOS
95	2.53	Set of wearing parts	125.99.440	2	NOS
96	2.54	Set of wearing parts	125.99.442	2	NOS
97	2.55	Set of wearing parts	125.99.444	2	NOS
98	2.56	Set of wearing parts	125.99.468	2	NOS
99	2.57	HEXAGON BOLT	322.07.017	8	NOS
100	2.58	Set of wear parts	125.98.373	2	NOS
101	2.59	Pneumatic cylinder	125.98.218	2	NOS
102	2.6	5/2 way solenoid valve	125.98.304	2	NOS
103	2.61	Solenoid valve	125.98.386	2	NOS
104	2.62	Sealing ring	077.02.142.	6	NOS
105	2.63	Seal ring	077.02.140	26	NOS
106	2.64	Set of wearing parts	125.99.232	2	NOS
107	2.65	Set of wearing parts	125.99.387	2	NOS
108	2.66	Set of wearing parts	125.99.389	2	NOS
109	2.67	Set of wearing parts	125.99.462	2	NOS
110	2.68	Set of wearing parts	125.99.467	2	NOS
111	2.69	THERMOMETER	322.07.038	2	NOS
112	2.7	3/2 way solenoid valve	125.98.395	2	NOS
113	2.71	Set of wearing parts	125.99.105	1	NOS
114	2.72	Hexagon nut	055.03.032.	4	NOS
115	2.73	Upper crankshaft bearing shell	021.04.A	8	NOS
116	2.74	Lower crankshaft bearing shell	021.04.B	8	NOS
117	2.75	Piston skirt	034.06.002	1	NOS
118	2.76	Feed pipe	034.06.012	1	NOS
119	2.77	Seal ring	050.04.013	4	NOS
120	2.78	Hexagon nut	055.03.032,	90	NOS
121	2.79	Hand wheel	057.04.H	4	NOS
122	2.8	Seal ring	077.02.139.	8	NOS
123	2.81	control cylinder	160.04.024	6	NOS
124	2.82	Sealing ring	077.02.142	4	NOS
125	2.83	Sieve	644.A.005/SET	4	NOS
126	2.84	Sieve	644.A.108	4	NOS
127	2.85	Gasket set	644.A.900	2	NOS
128	2.86	High pressure pump	009.338.	1	NOS
129	2.87	High pressure hoses	009.306.	1	NOS
130	2.88	Hand fuel pump	008.032.	1	NOS
131	2.89	Pressure pipe	008.079.	1	NOS
132	2.9	Reducer	009.332.	1	NOS