Military Engineer Services-MES has published Repair Maintenance And Servicing Overhauling Of Dg Sets , Amf Panels , Control Panels And Misc Repair Of Stp Under Age Em Gurgaon Of Ge ( Af ) Gurgaon. Submission Date for this Tender is 28-07-2020. Diesel Generators Tenders in GE (AF) Gurgaon Haryana. Bidders can get complete Tender details and download the document.
| Sr No | CorrigendumDate | Corrignedum | CorrigendumType | NewSubmissionDate |
| 1 | 14-Jul-2020 | AMENDMENT | Other | 21-07-2020 |
| 2 | 21-Jul-2020 | Bid Auto Extn Corrigendum | Bid Auto Extn Corrigendum | 28-07-2020 |
| Name of Work: REPAIR/MAINTENANCE AND SERVICING/OVERHAULING OF DG SETS, AMF PANELS, CONTROL PANELS AND MISC REPAIR OF STP UNDER AGE E/M GURGAON OF GE (AF) GURGAON | |||||
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| Sl. No. | Item Description | Item Code / Make | Quantity | Units | |
| 1 | 1 | Lifting and taking out the sewage submersible pump set and motor of capacity 10 to 15 HP including column pipe by dismantling nut bolt washers and rubber packing etc including disconnecting of submersible cable complete from the sewage sump /well and lowering back the pump after repairing /removing the sludge from the pump including making electrical connection with the existing panel /starter and connecting the complete of column pipe assembly with nut bolts, washers/ packing to the existing header without any leakage complete all as directed.\n Note :- Rate are deemed to be inclusive of jointing of Submersible Cable , reconnecting the delivery pipe line of submersible pump sets to water mains , testing for satisfactory running & continuous flow of water complete. | 8 | Each Job | |
| 2 | 2 | All as per item No. 1 desribed here in before but of capacity 2 HP to 7.5 HP complete all as specified and as directed . | 10 | Each Job | |
| 3 | 3 | M&L for electric arc welding at places like flanges/pipe line, joints , strip of clarifier tank, approach ladder to aeration tank etc all as specified and directed | 5 | Each Job | |
| 4 | 4 | 4. M&L for rewinding of Submersible motor by taking out burnt copper winding, cleaning the casing & slots with wire brush & washing with pressure water & shall be dried , rewinding the motor using required gauge of super enameled copper winding wire. Making the winding leak proof & taking out the electric connection with suitable size of submersible cable up to 03 Meter, Capacity of motor 10 HP to 15 HP complete all as specified and as directed . | 8 | Each | |
| 5 | 5 | All as per Item No 4 but 5 to 7.5 HP Capacity | 7 | Each | |
| 6 | 6 | M&L for repairing and testing of pump centrifugal/mono block/non clogging upto 5 HP of any make and type including welding work, turning, re-metaling of shaft bush bearing, key and other such accessories etc required to make pump functional and testing on load complete all as specified and as directed . | 5 | Each | |
| 7 | 7 | M&L for rewinding of electric motor upto 5 HP 50 Hz 400/415 volts of mono block/centrifugal pump of any make and type with super enameled copper winding wire including bearing bushes and other accessories etc required to make motor functional and testing on load complete all as specified and as directed | 8 | Each | |
| 8 | 8 | M&L for rewinding of electric motor 15 to 20 HP 50 Hz 400/415 volts of mono block/centrifugal pump of any make and type with super enameled copper winding wire including bearing bushes and other accessories etc required to make motor functional and testing on load complete all as specified and as directed . | 4 | Each | |
| 9 | 9 | Disconnecting and taking down treated sewage transfer pump set up to 5 HP and replacement of burnt defective winding with same guage including replacement of other parts such as oil seal etc providing lubricating oil if required re-assembling and fixing the pump set complete in the same location and testing all as specified and as directed . | 4 | Each | |
| 10 | 10 | M & L for servicing of air blower with positive displacement type twin lube root blower with Motor of 12.5 HP to 15 HP capacities, including Opening the blower motor blower shaft, shaft Key ways, shaft holes etc and M & L for replacing the gland packing, gland nuts, coupling, replacement of oil seal including oil and rewinding of blower motor with super enameled copper winding wire as per existing size including re-fixing the same to the original position and commissioning testing complete all as specified and as directed . | 2 | Job | |
| 11 | 11 | Desludging the existing MBBR tank of STP and getting out through sucking super soccer machine and depositing to a distance exceeding 1.5 KM out side defence land and cleaning with clean water and reuse for proper functioning complete all as specified and as directed. Note: Pumping out sludge water from MBBR tank by using diesel engine operated pump is to be arranged by contractor | 2 | Job | |
| 12 | 12 | Desludging the existing tube settler tank of STP and getting out through sucking super soccer machine and depositing to a distance exceeding 1.5 KM out side defence land and cleaning with clean water and reuse for proper functioning complete all as specified and as directed. Note: Pumping out sludge water from MBBR tank by using diesel engine operated pump is to be arranged by contractor | 2 | Job | |
| 13 | 13 | Desludging the existing chlorine contact tank of STP and getting out through sucking super soccer machine and depositing to a distance exceeding 1.5 KM out side defence land and cleaning with clean water and reuse for proper functioning complete all as specified and as directed. Note: Pumping out sludge water from MBBR tank by using diesel engine operated pump is to be arranged by contractor | 1 | Job | |
| 14 | 14 | Desludging the existing equiliser tank of STP and getting out through sucking super soccer machine and depositing to a distance exceeding 1.5 KM out side defence land and cleaning with clean water and reuse for proper functioning complete all as specified and as directed. Note: Pumping out sludge water from MBBR tank by using diesel engine operated pump is to be arranged by contractor | 2 | Job | |
| 15 | 15 | Desludging the Sewage well of STP and getting out through sucking super soccer machine and depositing to a distance exceeding 1.5 KM out side defence land and cleaning with clean water and reuse for proper functioning complete all as specified and as directed. Note: Pumping out sludge water from MBBR tank by using diesel engine operated pump is to be arranged by contractor etc complete all as specified and as directed . Note :- for Item No 11 to 15 : Contractor shall make alternative arrangement to meet the sewage disposal during the the desluding period. The rates quoted shall be deemed to inclusive of such arragement and no extra payment will be done on this account. | 3 | Job | |
| 16 | 16 | Supply only sodium hypochloride complete all as specified and as directed by Engr-in-Charge. | 2450 | Liter | |
| 17 | 17 | Supply only Bio Culture complete all as specified and as directed by Engr-in-Charge. | 2200 | Liter | |
| 18 | 18 | S&F cast iron flanged drilled heavy duty sluice valve 100 mm dia with ISI mark with stainless steel spindle and check nut and plan PN-1.6 complete with rubber insertion, nuts and bolts with washers etc complete all as directed by Engr-in-Charge. \nNote. Rate for Nuts, bolts, gasket, etc. shall be included in the unit rates. | 3 | Each | |
| 19 | 19 | S&F in butterfly valves suiatable for GI pipe complete including dismantling the old one all as specified and as directed by Engr-in-Charge for the following sizes :- | |||
| 20 | 19.01 | 80 mm bore | 2 | Each | |
| 21 | 19.02 | 100 mm bore | 2 | Each | |
| 22 | 20 | S&F Gun Metal globe or Gate valve iron wheel head screwed both ends for iron pipes of size 50mm dia bore complete all as specified and directed. | 5 | Each | |
| 23 | 21 | All as per item No.20 desribed here in before but of size 40mm bore complete all as specified and as directed . | 4 | Each | |
| 24 | 22 | S&F in replacement MCCB 125 A ,3 pole ,25 KA with adjustable thermal & fixed magnetic setting with bus bar spreader links for connecting both incoming and outgoing cables with suitable connections with suitable size of glands etc complete including testing & commissioning all as specified and as directed by the engineer-in-Charge. Make : L&T/Schneider/Siemens | 3 | Each | |
| 25 | 23 | S&F in replacement MCCB 200 A ,3 pole ,36 KA with adjustable thermal & fixed magnetic setting with bus bar spreader links for connecting both incoming and outgoing cables with suitable connections with suitable size of glands etc complete including testing & commissioning all as specified and as directed . Make : L&T/Schneider/Siemens | 2 | Each | |
| 26 | 24 | S&F in replacement MCCB 160 A ,3 pole ,36 KA with adjustable thermal & fixed magnetic setting with bus bar spreader links for connecting both incoming and outgoing cables with suitable connections with suitable size of glands etc complete including testing & commissioning all as specified and as directed by the engineer-in-Charge. Make : L&T/Schneider/Siemens | 2 | Each | |
| 27 | 25 | S&F in replacement of flat submersible 3 core 6 sqmm cable PVC insualted unsheathed multistranded copper conductor water proof suitable for submersible pump set complete all as specified and as directed. | 400 | RM | |
| 28 | 26 | S&F in replacement of flat submersible 3 core 10 sqmm cable PVC insualted unsheathed multistranded copper conductor water proof suitable for submersible pump set complete all as specified and as directed. | 250 | RM | |
| 29 | 27 | Excavation in trenches n exc 1.5 wide and n exc 1.5 m in depth for foundation etc or for laying cable etc n exc 10 Sqm on plan and n exc 1.5 m in depth and getting out in soft/loose soil complete all as specified and as directed. | 18 | Cum | |
| 30 | 28 | Returning filling in including spreading, leveling, watering and well ramming in layers n exc 25 cm complete all as specified and as directed. | 16 | Cum | |
| 31 | 29 | Removal of excavated material/surplus soil to a distance n exc 50m and depositing where directed at a level n exc 50m above the starting point complete all as specified and as directed. | 2 | Cum | |
| 32 | 30 | S&F in replacement of cast iron pipes with spigot and socket ends centrifugally cast 100mm dia size Class LA, in any length, laid in trenches all as specified and as directed. | 30 | RM | |
| 33 | 31 | S&F in replacement of cast iron pipes with spigot and socket ends centrifugally cast 150mm dia size Class LA, in any length, laid in trenches all as specified and as directed. | 30 | RM | |
| 34 | 32 | M&L for CI fitting for spigot and socketed pipes such as bends (any type, radius and angle) Tapers any type (straight, bend, increasing or double socket etc) Tee pieces single branch 'Y' juction double branch cross (all sockets or socket and spigot) collars, caps and plugs of any size complete all as specified and as directed. | 150 | Kg | |
| 35 | 33 | Dismantling of exist gauge System and S/F of engine protection unit along with annunciation panel with start/stop relay of 60 amps suitable for analyzing the fault in case of LLOP, HWT, OSR & spare module for any additional safety to be added along with analog indicator for quantity of high speed diesel in the tank, RPM of engine, pressure of the engine to run all these parameters on the manual mode in the engine operation complete all as specified & directed by Engineer Incharge. | 3 | Each | |
| 36 | 34 | Repair and maintenance of DG Set for 'B' Check with S& replacement of consumables for 'B' Check of any make including replacement of diesel filter, Lubricating oil filter, Air filer, lubricating oil, rubber hose pipe, V-belt, Oil pipe, diesel pipe and worn out parts and tight of nuts, bolts, washers, greasing etc. for proper running of DG Set including complete cleaning all as specification & directed by Engineer Incharge. \nNote: Engine oil & coolant will be measured and paid under relevant items of schedule | |||
| 37 | 34.01 | 200 to 160 KVA | 6 | Each | |
| 38 | 34.02 | 125 to 100 KVA | 3 | Each | |
| 39 | 34.03 | 10 KVA/63 KVA | 1 | Each | |
| 40 | 35 | 35. Dismantling of radiator fan engine of following capacity, cleaning and chocked tubes after draining out water, washing with caustic, descaling and brazing for water leakage etc. and refixing the same properly complete all as specified & directed. | |||
| 41 | 35.01 | 200 to 160 KVA | 8 | Each | |
| 42 | 35.02 | 125 to 100 KVA | 3 | Each | |
| 43 | 35.03 | 10 KVA/63 KVA | 1 | Each | |
| 44 | 36 | S&F Battery terminal, lug, bolts type suitable for heavy duty battery for the DG Set of various capacity complete all as specified and directed. | 30 | Each | |
| 45 | 37 | S&F Battery leads PVC insulated & PVC sheathed, single core copper conductor multistrained 50 Sqmm uitable for heavy duty battery for the DG Set of various capacity complete all as specified and directed. | 20 | RM | |
| 46 | 38 | Dismantling existing U/S battery charger & S/F of SMPS type battery charger suitable for 24V DC with auto cut off from trickle to boost alongwith AC lead to charge the battery when DG Set is not in use complete all as specified & directed . | 4 | Each | |
| 47 | 39 | Dismantling existing U/S battery charger & S/F of SMPS type battery charger suitable for 12V DC with auto cut off from trickle to boost alongwith AC lead to charge the battery when DG Set is not in use complete all as specified & directed, | 5 | Each | |
| 48 | 40 | Dismantling existing U/S mains voltage monitor from the AMF Panel & S/F of SMPS type AVR system for operation from 90 - 300 volt AC only on the main supply to with stand the exist contactor coil even when the main voltage drops high 90 - 300 volts complete all as specified & directed. | 5 | Each | |
| 49 | 41 | Dismantling of exists U/S asbestos rope and S/F asbestos rope 20 mm dia wrapped over the exhaust pipe complete and piping applicable of smooth finishing complete all as specified and as directed. | 10 | KG | |
| 50 | 42 | Taking out FIP from DG Set transporting to service center for overhauling/calibration and refixing on DG Set after replacement of worn out parts such as delivery valves, plunger, O-ring, Spring rotor assembly etc all as specification & directed. | |||
| 51 | 42.01 | 200 to 160 KVA | 5 | Each Job | |
| 52 | 42.02 | 125 to 100 KVA | 2 | Each Job | |
| 53 | 42.03 | 10 KVA/63 KVA | 1 | Each Job | |
| 54 | 43 | Dismantling of exist dipstick type fuel gauge and S/F fuel level gauge center inside the exist fuel tank to measure the quantity of diesel inside the fuel tank with all accessories like capacitence resistance, Zink plate, steel stens of required length as per depth of fuel tank and ballown along with facility for triping the generator in case of low fuel alongwith audio visual alarm complete all as specified & directed . | 7 | Each | |
| 55 | 44 | Taking out of turbo charger from DG Set transportation to workshop for repairing and replacement of parts of injector & refixing to DG Set and testing complete all as directed by Engineer Incharge for following capacity : | |||
| 56 | 44.01 | 200 to 160 KVA | 3 | Each | |
| 57 | 44.02 | 125 to 100 KVA | 2 | Each | |
| 58 | 44.03 | 10 KVA/63 KVA | 1 | Each | |
| 59 | 45 | Dismantling of U/S lube oil pressure gauge S/F of safety control sensor for low lube oil pressure to the present engine for ceasor from low lube oil in the pump of breakage of any oil pipe line /hose during the engine run so that massive damage can be avoided in the engine along with connection & exist panel for display the reason why the engine has stopped complete all as specified & directed. | 2 | Each | |
| 60 | 46 | Dismantling of existing water safety & S/F of safety control sensor for High water tempreture to the perevent engine for ceaser on water pipe line in the DG Set of breakage of any water pipe line during the engine run so that massive damage can be avoided in the engine along with connection & exist panel for display the reason why the engine has stopped complete all as specified & directed. | 3 | Each | |
| 61 | 47 | Dismantling of existing overspeed safety & S/F of safety control sensor for Over speed to the present engine for ceaser from over speed relaye in the Pump of breakage of any oil pipe line /hose during the engine run so that massive damage can be avoided in the engine along with connection & exist panel for display the reason why the engine has stopped complete all as specified & directed. | 3 | Each | |
| 62 | 48 | S&F lead acid, battery 12 volt 180 AH 25 plate including initial charging at various DG Sets directed . | 6 | Each | |
| 63 | 49 | Draining Out old used oil and supply & filling new lubricating oil SAE grade (15 w 40 ) multiviscoscity complete all as specified. | 300 | Ltr. | |
| 64 | 50 | Draining out old used coolant from the water pipe line and radiator of engine and supplying and pouring of new coolant suitable for ambient temp from 15 to 40 degree centigrade Make- TVS / castrol | 200 | Ltrs | |
| 65 | 51 | Supply & pouring distilled water superior grade all as approved complete all as specified and as directed. | 30 | Ltr | |
| 66 | 52 | Material and labour for rubber hose pipe of DG set of any capacity complete all as specified and as directed. | 4 | Each Job | |
| 67 | 53 | S&F of fan belt for radiator of Gen Set of any capacity complete all as specified and as directed. | 8 | Each Job | |
| 68 | 54 | S&F super bypass filter for DG set of any capacity complete all as specifdied and directed . | 8 | Each Job | |
| 69 | 55 | S&F in replacement of 4 pole power contactor type MCX, Aux contacts 1 NO + 1 NC of range MCX 34 fixed in existing AMF panel including all accessories complete all as specified and as directed.\n Note:- Contractor has to make the additional/Alteration required to fix the contractor in the panel and to make it functional. No extra payment will be done on this account. | 2 | Each | |
| 70 | 56 | S&F in replacement of MCCB 250 A ,4 pole ,36 KA with adjustable thermal magnetic setting with bus bar spreader links for connecting both incoming and outgoing cables with suitable connections with suitable size of glands etc complete including testing & commissioning all as specified and as directed by the engineer-in-Charge. Make :- Legrand/Schineder /Siemens | 1 | Each | |
| 71 | 57 | M & L for Earthing complete with GI earth plate electrode 600 mm x 600 mm x 600 mm thick, buried directly in ground (earth pit not less than 2.25 metres deep below normal ground level) with top edge of the plate not less than 1.5 metre below normal ground level, connected to and including using galvanised strip 32 x 6 mm as earthing lead by means of bolts, nuts, check nuts and washers of galvanized iron or steel, earth pit surrounded by picked layer of coal dust and common salt, 15cm thick all around bottom and top and watering pipe 20mm bore of GI medium grade with funnel and 40 mm dia GI protection pipe medium grade all as shown in electrical plate No 3 of SSR Part-I and connected to earthing test point, main switch board and testing on completion including excavation, earth work concrete pit with 50mm thick RCC cover in RCC 1:2:4 type B-1 duly reinforced with MS bars 6mm dia @ 150C/C both ways and pit chamber in PCC 1:2:4 type B-1 with 2 Nos suitable lifting handles of 12mm MS bar complete all as specified. | 5 | Each | |
| 72 | 58 | S&F in replacement of ON Load changeover switch confirming to IEC 947-3, EN-60947-3, AC-23A, Front operated, 4 pole 415 volts, 50 Hz 250 Amps, complete all as specified and as directed. | 1 | Each | |
| 73 | 59 | Disconnecting/removing the old unserviceable burnt parts from the FASD starters and supply and fix the new items as per exiting the model for AC 415 V,50 HZ 3 phase suitlable for lthe motors all as directed | |||
| 74 | 59.01 | Power Contactor MNX-18 with Aux contacts 1 NO + 1 NC of range AC1 - 30 A & AC3 - 18 A of Make - L&T | 10 | Each | |
| 75 | 59.02 | Power Contactor MNX-22 with Aux contacts 1 NO + 1 NC of range AC1 - 32 A & AC3 - 22 A of Make - L&T | 6 | Each | |
| 76 | 59.03 | Power Contactor MNX-12 with Aux contacts 1 NO + 1 NC of range AC1 - 30 A & AC3 - 12 A of Make - L&T | 3 | Each | |
| 77 | 59.04 | Power Contactor MO C10 of range AC1 - 32 A & AC3 - 10 A of Make - L&T | 2 | Each | |
| 78 | 59.05 | Power Contactor MO C5 of range AC1 - 16 A & AC3 - 5 A of Make - L&T | 2 | Each | |
| 79 | 59.06 | Timer Electronic type 240/415 volts -Make L&T | 3 | Each | |
| 80 | 59.07 | single phase preventer suitable for 3 HP to 60 HP pump sets | 3 | Each | |
| 81 | 60 | M&L for rectification of defective run lead joing by burning out lead joint in position including recovering lead and making new lead joint all as specified including bailing out water coming from defective joints by means of electric/diesel driven pump set, testing of the joint under full working pressure for the following CI Pipe lines all as directed. | |||
| 82 | 60.01 | 200 /150mm dia | 12 | Each | |
| 83 | 60.02 | 100/80 mm dia | 10 | Each | |
| 84 | 61 | M&L for rectification of defective rubber gasket flanged joints including replacing rubber gasket, bolts, nuts and washers for the following CI/MS pipe line. | |||
| 85 | 61.01 | 200/150 mm dia | 10 | Each | |
| 86 | 61.02 | 100/80 mm dia | 10 | Each | |
| 87 | 62 | Repair, maintenance and overhauling/servicing of floor mounted, 6 cylinders, water cooled, Make : Kirloskar Cummins Engine assembly of 10 KVA to 200 KVA DG set by replacing unserviceable parts (as per company recommendations), commissining & testring complete after repair /replacement of unserviceable parts. Note :-(i) Spares/ parts shall be measured and paid seperately as under "supply only", fixing of these items are deemed to included in quoted rate. | 8 | Each Job | |
| 88 | 62.01 | Supply only diesel filter. | 8 | Each | |
| 89 | 62.02 | Supply only Lubricating Oil filter. | 8 | Each | |
| 90 | 62.03 | Supply only Air filter | 8 | Each | |
| 91 | 62.04 | Supply only starting relay holder 12V. | 8 | Each | |
| 92 | 62.05 | Supply only ON/OFF control switch push button type with self indicating light. | 8 | Each | |
| 93 | 63 | S & F BMR Relay for DC motor protection including taking down complete all as specified and directed. | 3 | Each | |
| 94 | 64 | M & L for repair of Battery Charger 24 Volts DC batteries including taking down complete all as specified and directed. | 2 | Each Job | |
| 95 | 65 | S & F Timmer Relay including taking down complete all as specified and directed. | 6 | Each | |
| 96 | 66 | S & F BAF Digita Meter including taking down complete all as specified and directed. | 3 | Each | |
| 97 | 67 | S & F Indicator set including taking down complete all as specified and directed. | 4 | Each | |
| 98 | 68 | S & F DC Amp Meter including taking down complete all as specified and directed. | 6 | Each | |
| 99 | 69 | S & F DC Volt Meter including taking down complete all as specified and directed. | 3 | Each | |
| 100 | 70 | S & F AC Volt Meter including taking down complete all as specified and directed. | 6 | Each | |
| 101 | 71 | S & F AC HZ Meter including taking down complete all as specified and directed. | 3 | Each | |
| 102 | 72 | S & F Contactor Coil suitable for 3 pole power contactor, 415 Volts, IC 330a series, AC1 - 350 A rating and AC3 - 330A rating including taking down complete all as specified and directed. | 6 | Each | |
| 103 | 73 | S & F Cummins power command controller HMI 211, Generator Control Panel Unit, 3 phase, 415 Volts, 50 Hz including taking down complete all as specified and directed. | 1 | Each | |
| 104 | 74 | S & F HRC/HBC fuse link, DIN/Knife type 415 Volts, 315A, 80 KA Breaking capacity including taking down complete all as specified and directed. | 20 | Each | |
| 105 | 75 | S & F Power Contactor IC 330a series, 3 phase, 3 pole of AC1-350A & AC3-330A rating with inbuilt 2NO+2NC Auxillary contact and 100/110 volt AC controll voltage coil confirming to IS/IEC 60947-4-1 including taking down complete all as specified and directed. | 4 | Each | |
| 106 | 76 | S & F Power Contactor IC 265a, 3 phase, 3 pole of AC1-300A & AC3-265A rating with inbuilt 2NO+2NC Auxillary contact and 100/110 volt AC controll voltage coil confirming to IS/IEC 60947-4-1 including taking down complete all as specified and directed. | 1 | Each | |
| 107 | 77 | S & F Fan belt B-45 suitable for Air blower including taking down complete all as specified and directed. | 6 | Each |
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