Indian Navy-IN has published Repair/Routines Of 03 Air Conditioner Plants - In Ship. Submission Date for this Tender is 02-07-2020. Brushes Tenders in NAVAL DOCKYARD VISAKHAPATNAM Andhra Pradesh. Bidders can get complete Tender details and download the document.
| Name of Work: <REPAIR/ROUTINES OF 03 AC PLANTS - IN SHIP> | |||||
|---|---|---|---|---|---|
| Sl. No. | Item Description | Item Code / Make | Quantity | Units | |
| 1 | 1.01 | Repair/routines of 03 AC plants1. Screw compressor XRVN127R3. (i) Inspection and major overhauling. (ii) Cleaning of compressor suction gas strainer. (iii) Checking / correction of loading unloading mechanism. (iv) Checking / correction of axial thrust (inlet end) clearance. (v) Checking / correction of acceptable float in the compressor bearing. | Item no 1 | 3 | Lot |
| 2 | 1.02 | 2. Condenser (i) De-scaling of condenser tubes by Brush cleaning. (ii) Identification of damaged tubes. (iii) Replacement of damaged tubes (considered 38 tubes for each condenser) (iv) Replacement of cathode protector and condenser gaskets. (v) Pressure testing. (vi) Preservation of condenser with nitrogen gas at 1-2kg/cm2. | Item no 2 | 3 | Lot |
| 3 | 1.03 | 3. Oil tank separator and duplex oil filter (i) Oil draining and flushing of oil tank separator with nitrogen. (ii) Pressure testing of oil tank separator. (iii) Preservation of oil tank separator with nitrogen gas at 1-2 Kg/Cm2. (iv) Replacement of O-Rings of Duplex oil filter. (v) Replacement of oil filter cartridge for duplex oil filter. | Item no 3 | 3 | Lot |
| 4 | 1.04 | 4. Chiller (evaporator) (i) Identification of damaged tubes. (ii) Replacement of damaged tubes (considered 40 tubes for each evaporator) (iii) Cleaning of refrigerant side by flushing nitrogen. (iv) Pressure testing. (v) Preservation of chiller with nitrogen gas at 1-2 Kg/Cm2 | Item no 4 | 3 | Lot |
| 5 | 1.05 | 5. Local control panel (i) Servicing of the local control panel. | Item no 5 | 3 | Lot |
| 6 | 1.06 | 6. Soft starter panel (ii) Servicing of the starter panel. | Item no 6 | 3 | Lot |
| 7 | 1.07 | 7. Refrigeration system (i) Replacement of compressor and motor coupling. (ii) Alignment of compressor and motor. (iii) Replacement of filter and drier cores. (iv) Calibration /replacement of gauges and instruments wherever applicable. (v) Checking solenoid valves for leakages and functioning. (vi) Pressure testing of system and rectification of leakages. (vii) Checking healthiness of holding down bolts/fasteners and replacement if required. (viii) Replacement of shock mounts. (ix) Replacement of vibration eliminator. | Item no 7 | 3 | Lot |
| 8 | 1.08 | 8. STW, Testing and plant trials.M/s KPCL AC plants XRVN127R3 of 82.5TR | Item no 8 | 3 | Lot |
| 9 | 1.09 | Services for overhauling of compressor in KPCL, factroy of Saswad, Pune.-- | Item no 9 | 3 | nos |
| 10 | 2.01 | Mandatory Spare. Temperature gauge, Dial: 100 dial, Range: 0 to 120 deg C. Part No.. 51009.003.001.001.00000 | Item no 10 | 3 | nos |
| 11 | 2.02 | Mandatory Spare. Temperature gauge, Dial: 100 dial, Range: -30 to 50 deg C. Part No.. 51009.003.001.003.00000 | Item no 11 | 9 | nos |
| 12 | 2.03 | Mandatory Spare. Temperature gauge, Dial: 100 dial, Range: 0 to 80 deg C. Part No.. 51009.003.001.002.00000 | Item no 12 | 6 | nos |
| 13 | 2.04 | Mandatory Spare. Gasket set for OTS for 82.5TR AC plant. Part No.. - | Item no 13 | 3 | set |
| 14 | 2.05 | Mandatory Spare. Temperature switch Danfoss Range: 70 to 150 deg C. Part No.. 51008.001.004.001.00000 | Item no 14 | 3 | nos |
| 15 | 2.06 | Mandatory Spare. Temperature switch Danfoss Range: -25 to 15 deg C. Part No.. 51008.001.004.004.00000 | Item no 15 | 3 | nos |
| 16 | 2.07 | Mandatory Spare. Temperature sensor Danfoss MBT. Part No.. 51008.001.005.002.00000 | Item no 16 | 3 | nos |
| 17 | 2.08 | Mandatory Spare. Lamp LED, 24 V AC, Amber. Part No.. 51013.090.315.001.00825 | Item no 17 | 36 | no |
| 18 | 2.09 | Mandatory Spare. Selector switch 6A 1 Pole ON/OFF. Part No.. 51013.090.317.001.00825 | Item no 18 | 3 | NO |
| 19 | 2.1 | Mandatory Spare. Push button 1 No + 1NC, Green. Part No.. 51013.090.318.001.00825 | Item no 19 | 15 | no |
| 20 | 2.11 | Mandatory Spare. Push button 1 No + 1NC, yellow. Part No.. 51013.090.319.001.00825 | Item no 20 | 6 | no |
| 21 | 2.12 | Mandatory Spare. Push button 1 No + 1NC, Red. Part No.. 51013.090.320.001.00825 | Item no 21 | 9 | no |
| 22 | 2.13 | Mandatory Spare. Push button 2 NO, Red. Part No.. 51013.090.324.001.00825 | Item no 22 | 3 | no |
| 23 | 2.14 | Mandatory Spare. Aux Contactor 8 NO, Coil-24V DC. Part No.. 51013.090.325.001.00825 | Item no 23 | 3 | NO |
| 24 | 2.15 | Mandatory Spare. Aux contactor 4 NO, Coil-24V DC. Part No.. 51013.090.326.001.00825 | Item no 24 | 3 | NO |
| 25 | 2.16 | Mandatory Spare. Thermostatic expansion valve VC Change 1-1/8 x 1-3/8" ODS. Part No.. 41010.303.118.138.41001 | Item no 25 | 6 | nos |
| 26 | 2.17 | Mandatory Spare. GST@5% Extra. Part No.. - | Item no 26 | 1 | no |
| 27 | 2.18 | Mandatory Spare. Magnetic level switch for 82.5 TR AC plant. Part No.. 51009.090.000.021.00825 | Item no 27 | 3 | nos |
| 28 | 2.19 | Mandatory Spare. Solenoid valve coil for EVM/EVRA/EVRS 24 V DC 20W, make-Danfoss. Part No.. 51008.001.007.003.00000 | Item no 28 | 9 | nos |
| 29 | 2.2 | Mandatory Spare. Solenoid valve body EVRA25,make-Danfoss, Service: Hot gas bypass. Part No.. 51008.001.007.004.00000 | Item no 29 | 3 | nos |
| 30 | 2.21 | Mandatory Spare. Solenoid valve body CVH6, make-Danfoss, service:capacitycontrol. Part No.. 51008.001.007.002.00000 | Item no 30 | 3 | nos |
| 31 | 2.22 | Mandatory Spare. Solenoid valve plunger EVM NC make-Danfoss. Part No.. 51008.001.007.001.00000 | Item no 31 | 3 | nos |
| 32 | 2.23 | Mandatory Spare. Core for filter drier Sporlan RC4864. Part No.. 41010.003.000.000.11101 | Item no 32 | 15 | NOS |
| 33 | 2.24 | Mandatory Spare. Sight glass brass eye piece type. Part No.. 41010.001.000.000.11301 | Item no 33 | 3 | nos |
| 34 | 2.25 | Mandatory Spare. Sight glass SS eye piece type. Part No.. 41010.001.000.000.21301 | Item no 34 | 3 | nos |
| 35 | 2.26 | Mandatory Spare. Sight glass 7/8" ODS. Part No.. 41010.001.078.000.01301 | Item no 35 | 3 | nos |
| 36 | 2.27 | Mandatory Spare. Safety valve 3/4" set pressure 19.5 kg/cm2. Part No.. 41010.001.034.034.50806 | Item no 36 | 6 | nos |
| 37 | 2.28 | Mandatory Spare. Safety valve 1/2" set pressure 19.5 kg/cm2. Part No.. 41010.001.012.034.20806 | Item no 37 | 6 | nos |
| 38 | 2.29 | Mandatory Spare. Oil heater 1kw with thermostat for 82.5TR AC plant. Part No.. 41003.090.000.031.00825 | Item no 38 | 3 | nos |
| 39 | 2.3 | Mandatory Spare. Set of valve seat washers for 82.5 TR AC plant. Part No.. - | Item no 39 | 3 | set |
| 40 | 2.31 | Mandatory Spare. Valve angle type 1/2"NPT(M) X 1/2" flare. Part No.. 41010.001.012.012.00308 | Item no 40 | 30 | no |
| 41 | 2.32 | Mandatory Spare. Valve needle type 1/2"NPT(M) X 1/2" ferrule. Part No.. 41010.010.012.012.00713 | Item no 41 | 3 | nos |
| 42 | 2.33 | Mandatory Spare. Valve three way type 1/4"NPT(M) X 1/4" flare. Part No.. 41010.001.014.014.00412 | Item no 42 | 34 | nos |
| 43 | 2.34 | Mandatory Spare. Valve needle type 1/4"NPT(M) X 1/4" ferrule. Part No.. 41010.010.014.014.00713 | Item no 43 | 6 | nos |
| 44 | 2.35 | Mandatory Spare. Valve angle type 1/4"NPT(M) X 1/4" flare. Part No.. 41010.001.014.014.00308 | Item no 44 | 22 | nos |
| 45 | 2.36 | Mandatory Spare. Valve angle type 3/4"NPT(M) X 3/4" flare. Part No.. 41010.001.034.034.00308 | Item no 45 | 4 | nos |
| 46 | 2.37 | Mandatory Spare. Shock mount for 82.5TR AC plant. Part No.. 41014.090.000.001.00825 | Item no 46 | 24 | nos |
| 47 | 2.38 | Mandatory Spare. Fastners for shock mounts for 82.5TR AC plant. Part No.. - | Item no 47 | 3 | set |
| 48 | 2.39 | Mandatory Spare. Metaflex coupling for compressor for 82.5 TR AC Plant. Part No.. 41002.090.000.011.00825 | Item no 48 | 3 | nos |
| 49 | 2.4 | Mandatory Spare. Thermal insulation of nitrile foam for 82.5TR AC plant. Part No.. 41015.090.000.001.00825 | Item no 49 | 50 | sq.m |
| 50 | 2.41 | Mandatory Spare. Capacity controller FKD40-41. Part No.. 51008.005.001.001.00000 | Item no 50 | 3 | NOS |
| 51 | 2.42 | Mandatory Spare. Aux contactor 3NO+1NC, COIL-24V DC. Part No.. 51013.090.301.001.00825 | Item no 51 | 42 | NOS |
| 52 | 2.43 | Mandatory Spare. Timer NO+1NC. Part No.. 51013.090.302.001.00825 | Item no 52 | 3 | NOS |
| 53 | 2.44 | Mandatory Spare. Aux contactor 4NO+2NC, COIL-24V DC. Part No.. 51013.090.303.001.00825 | Item no 53 | 3 | NOS |
| 54 | 2.45 | Mandatory Spare. Aux contactor 1NO+4NC, COIL-24V DC. Part No.. 51013.090.304.001.00825 | Item no 54 | 3 | NOS |
| 55 | 2.46 | Mandatory Spare. Lamp LED, 230 V AC, Red. Part No.. 51022.000.000.000.00002 | Item no 55 | 3 | no |
| 56 | 2.47 | Mandatory Spare. Diode 1A-400V PIV. Part No.. 51013.090.307.001.00825 | Item no 56 | 102 | NO |
| 57 | 2.48 | Mandatory Spare. MCB 4A DP. Part No.. 51013.090.002.001.00825 | Item no 57 | 3 | NO |
| 58 | 2.49 | Mandatory Spare. Selector switch 6A 1 Pole ON/OFF. Part No.. 51013.090.308.001.00825 | Item no 58 | 3 | NO |
| 59 | 2.5 | Mandatory Spare. MCB 20A DP. Part No.. 51013.090.309.001.00825 | Item no 59 | 3 | NO |
| 60 | 2.51 | Mandatory Spare. MCB 2A DP. Part No.. 51013.090.310.001.00825 | Item no 60 | 3 | NO |
| 61 | 2.52 | Mandatory Spare. Transformer 500VA, 380/24, 240V. Part No.. 51013.090.312.001.00825 | Item no 61 | 3 | nos |
| 62 | 2.53 | Mandatory Spare. Lamp LED, 24 V AC, Green. Part No.. 51013.090.313.001.00825 | Item no 62 | 24 | no |
| 63 | 2.54 | Mandatory Spare. Lamp LED, 24 V AC, Red. Part No.. 51013.090.314.001.00825 | Item no 63 | 24 | no |
| 64 | 2.55 | Mandatory Spare. Selector switch 6A 1 Pole 2 WAY. Part No.. 51013.090.316.001.00825 | Item no 64 | 3 | NO |
| 65 | 2.56 | Mandatory Spare. Fastners for OTS for 82.5TR AC plant. Part No.. - | Item no 65 | 3 | set |
| 66 | 2.57 | Mandatory Spare. Cartridge for oil filter for 82.5TR AC plant. Part No.. 41003.090.000.021.00825 | Item no 66 | 6 | no |
| 67 | 2.58 | Mandatory Spare. Gasket set for condenser for 82.5TR AC plant. Part No.. 41005.090.001.011.00825 | Item no 67 | 3 | nos |
| 68 | 2.59 | Mandatory Spare. Tube for condenser for82.5TR AC plant. Part No.. 41005.090.002.111.00825 | Item no 68 | 114 | set |
| 69 | 2.6 | Mandatory Spare. Flange gaskets for condenser for82.5TR AC plant. Part No.. - | Item no 69 | 3 | set |
| 70 | 2.61 | Mandatory Spare. Fastners for condenser for82.5TR AC plant. Part No.. - | Item no 70 | 3 | set |
| 71 | 2.62 | Mandatory Spare. Gasket set for evaporator for 82.5TR AC plant. Part No.. 41006.092.001.011.00825 | Item no 71 | 3 | no |
| 72 | 2.63 | Mandatory Spare. Tube for evaporator for82.5TR AC plant. Part No.. 41006.090.002.111.00825 | Item no 72 | 120 | no |
| 73 | 2.64 | Mandatory Spare. Pass partition plate assembly. Part No.. - | Item no 73 | 3 | no |
| 74 | 2.65 | Mandatory Spare. Flange gaskets for evaporator for82.5TR AC plant. Part No.. - | Item no 74 | 3 | set |
| 75 | 2.66 | Mandatory Spare. Fastners for evaporator for82.5TR AC plant. Part No.. - | Item no 75 | 3 | set |
| 76 | 2.67 | Mandatory Spare. Pressure gauge 65 dial 0 to 25 Kg/cm2. Part No.. 51009.001.001.004.00000 | Item no 76 | 6 | no |
| 77 | 2.68 | Mandatory Spare. Pressure gauge 65 dial (-) 1 to 15 Kg/cm2. Part No.. 51009.001.001.003.00000 | Item no 77 | 3 | no |
| 78 | 2.69 | Mandatory Spare. Pressure gauge 65 dial 0 to 10Kg/cm2. Part No.. 51009.001.001.001.00000 | Item no 78 | 12 | no |
| 79 | 2.7 | Mandatory Spare. Pressure switch Danfoss Range: -0.8 to 5bar. Part No.. 51008.001.001.001.00000 | Item no 79 | 3 | nos |
| 80 | 2.71 | Mandatory Spare. Pressure switch Danfoss Range: 10 to 30 bar. Part No.. 51008.001.001.003.00000 | Item no 80 | 3 | nos |
| 81 | 2.72 | Mandatory Spare. Differential Pressure switch Danfoss Range: 1.5 to 11bar. Part No.. 51008.001.002.001.00000 | Item no 81 | 3 | nos |
| 82 | 2.73 | Mandatory Spare. Differential Pressure gauge switch Danfoss Range: 0 to 1kg/cm2. Part No.. 51009.002.001.002.00000 | Item no 82 | 3 | nos |
| 83 | 2.74 | Mandatory Spare. Differential Pressure gauge switch Danfoss Range: 0 to 0.5kg/cm2. Part No.. 51009.002.001.001.00000 | Item no 83 | 6 | nos |
| 84 | 2.75 | Mandatory Spare. Thermostatic expansion valve for liquid injection. Part No.. 4101000501201221001 | Item no 84 | 3 | nos |
| 85 | 2.76 | Mandatory Spare. Pilot operated solenoid valve with 24V DC coil. Part No.. 51008.004.001.001.00000 | Item no 85 | 6 | nos |
| 86 | 2.77 | Mandatory Spare. Solenoid valve body-EVRA15, make-Danfoss. Part No.. 51008.001.007.006.00000 | Item no 86 | 3 | nos |
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