Annual Maintenance Contract Of Reactor , Blower , Agitator , Ghh Compressor , And Vacuum Pump In Anp Plant At Rcf , Trombay Unit .
Tender Value
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Estimated cost
Bid Submission
17 Jun 2020
0 days left
EMD
20000
Bank guarantee accepted
Document Fee
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Non-refundable
Tender Type
Online
Tender Overview
Organization
Tender ID
Competition Type
NCB
Bidding Type
Tender
Location / State
MES DEPT ROOM NO 25 ADMIN → Maharashtra
EMD Exemption
Not Available
Quantity
Not Available
Website
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Project Description
Annual Maintenance Contract Of Reactor , Blower , Agitator , Ghh Compressor , And Vacuum Pump In Anp Plant At Rcf , Trombay Unit .
BOQ
| Name of Work :Annual Maintenance Contract of Reactor, Blower, Agitator, GHH Compressor, and Vacuum Pump in ANP plant at RCF, Trombay Unit. | |||||
|---|---|---|---|---|---|
| Sl.No. | Item Description | Item Code / Make | Quantity | Units | |
| 1 | 1 | Maintenance jobs on CAN/AN tank | |||
| 2 | 1.01 | Replacement of gear box only | 2 | No | |
| 3 | 1.02 | Replacement of the agitator assembly with gear box | 2 | No | |
| 4 | 1.03 | Replacement of the agitator & bottom shaft with gear box | 2 | No | |
| 5 | 1.04 | Replacement of the all paddles of each assembly | 2 | No | |
| 6 | 1.05 | Replacement of coupling | 2 | No | |
| 7 | 1.06 | Replacement of the all coupling bolts of each assembly | 4 | Set | |
| 8 | 2 | Maintenance jobs on Vacuum pump | |||
| 9 | 2.01 | Replacement of Vacuum pump | 3 | No | |
| 10 | 2.02 | Overhauling of Vacuum pump | 3 | No | |
| 11 | 2.03 | Vacuum pump discharge drum opening & box up. | 4 | No | |
| 12 | 2.04 | Vacuum pump suction header opening & box up. | 4 | No | |
| 13 | 2.05 | Vacuum pump scrubber sparger opening & box up. | 4 | No | |
| 14 | 2.06 | Vacuum pump scrubber drain line opening & box up. | 4 | No | |
| 15 | 2.07 | Vacuum pump rotor cleaning. | 4 | No | |
| 16 | 3 | MAINTENANCE JOBS ON GHH compressor | |||
| 17 | 3.01 | GHH Suction air filters opening, cleaning & box up. | 6 | No | |
| 18 | 3.02 | GHH oil filters opening, cleaning & box up. | 6 | No | |
| 19 | 3.03 | Template provision & barring of GHH compressors | 4 | No | |
| 20 | 4 | Maintenance jobs on Blower | |||
| 21 | 4.01 | Blower suction & discharge spool piece opening & box up. | 4 | No | |
| 22 | 4.02 | Blower bearing replacement – Coupling side | 5 | No | |
| 23 | 4.03 | Blower bearing replacement – Both side | 5 | No | |
| 24 | 4.04 | Blower impeller cleaning. | 4 | No | |
| 25 | 4.05 | Blower scrubber manhole opening & box up. | 5 | No | |
| 26 | 4.06 | Blower scrubber sparger opening & box up. | 5 | No | |
| 27 | 4.07 | Blowers base frames foundation bolts replacement – SS. | 20 | No | |
| 28 | 4.08 | Blower V-Belts replacement. | 5 | Set | |
| 29 | 5 | Maintenance jobs on aNTIFOAM TANK | |||
| 30 | 5.01 | Antifoam tank gear box replacement | 2 | No | |
| 31 | 5.02 | Antifoam tank agitator replacement | 2 | No | |
| 32 | 6 | Maintenance jobs on REACTOR | |||
| 33 | 6.01 | Reactor 03/83 top dome gasket replacement. | 2 | No | |
| 34 | 6.02 | Slip plate fixing & removal – 7 meter reactor 03/83 (4” size). | 12 | No | |
| 35 | 6.03 | CO2 sparger opening & box up each. (4” size) | 4 | No | |
| 36 | 6.04 | NH3 sparger opening & box up. (4” & 6” size) | 4 | No | |
| 37 | 6.05 | NH3 sparger header opening & box up. (8” size) | 4 | No | |
| 38 | 6.06 | Reactor vent line spool piece opening & box up 10” size each. | 6 | No | |
| 39 | 6.07 | Reactor vent line spool piece opening & box up 16” size. | 4 | No | |
| 40 | 6.08 | Reactor manhole opening & box up. | 6 | No | |
| 41 | 6.09 | Cone drains Y piece opening & box up of Reactor 03/83. | 10 | No | |
| 42 | 6.1 | Tube plugging and welding of both side of Reactor 03/83 (1” size plug welding). | 50 | No | |
| 43 | 6.11 | Sight glass replacement. | 10 | No | |
| 44 | 7 | Miscellaneous jobs in CN section | |||
| 45 | 7.01 | SS patch 304L/316L work on tanks | 80 | Running meter | |
| 46 | 7.02 | Slip plates provision & removal | 450 | Inch dia. | |
| 47 | 7.03 | AN loading arm removal & fixing. | 4 | No | |
| 48 | 7.04 | AN loading arm swivel joint seal replacement each joint. | 4 | No | |
| 49 | 7.05 | a) Welding joint repair – SS 304L/316L sch. 40 grind/ weld per inch dia. | 300 | Inch dia. | |
| 50 | 7.06 | b) Welding joint repair – CS sch. 40 grind/weld per inch dia. | 300 | Inch dia. | |
| 51 | 7.07 | a) M/H cover open/box up vessels, tanks 172008/88/15 | 8 | No | |
| 52 | 7.08 | b) M/H cover open/box up saturator SL,SLS | 6 | No | |
| 53 | 7.09 | Valve handles replacement & welding. | 50 | No | |
| 54 | 7.1 | a) Valves replacement (Flanged)– inch dia. | 350 | Inch dia. | |
| 55 | 7.11 | b) Flush valve replacement (3/4” size SS valve threaded). | 20 | No | |
| 56 | 7.12 | Gasket replacement – per inch dia. | 700 | Inch dia. | |
| 57 | 7.13 | AN heater drain line opening & box up. | 12 | No | |
| 58 | 7.14 | Valves gland packing | 35 | No | |
| 59 | 7.15 | Tit bit job (8 hrs.) per day | 300 | No | |
| 60 | 8 | Hydro-testing of Exchangers/Coolers - | |||
| 61 | 8.01 | Oil cooler for GHH instrument compressor A/B-Working pressure 20 kg/cm2, Hydro-test pressure 30 kg/cm2 | 2 | No | |
| 62 | 8.02 | 1st stage Intercooler for GHH instrument compressor A/B Working pressure 2 kg/cm2, Hydro-test pressure 3 kg/cm2 | 2 | No | |
| 63 | 8.03 | 2nd stage Intercooler for GHH instrument compressor A/B Working pressure 8 kg/cm2, Hydro-test pressure 12 kg/cm2 | 2 | No | |
| 64 | 8.04 | Tube plugging (both end) on above equipment | 80 | No | |
| 65 | 9 | Fabrication& erection of base plates for AN tanker filling pumps, & effluent pumps | |||
| 66 | 9.01 | Fabrication& erection of base plates for AN tanker filling pumps. | 2 | No | |
| 67 | 9.02 | Fabrication& erection of base plates for Effluent pumps. | 2 | No |
AI Tender Summary
Tender Timeline
Jun 03, 2020
11:30 IST
Tender Published
Tender notice published.
CompletedJun 17, 2020
17:00 IST
Bid Submission Deadline
Online submission via eProcurement portal.
CompletedJun 17, 2020
Bid Opening Date
Technical bids will be opened and evaluated.
CompletedTender Documents
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