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Planning , Design , Engineering , Construction , Fabrication , Erection , Supply , Installation , Testing , Trial Run And Commissioning Of Coal Handling Plant ( 7 . 5 Mtpa ) For North Urimari Ocp . , North Urimari OCP of CCL, Barkasayal, Ramgarh-Jharkhand

Central Coalfields Limited has published Planning , Design , Engineering , Construction , Fabrication , Erection , Supply , Installation , Testing , Trial Run And Commissioning Of Coal Handling Plant ( 7 . 5 Mtpa ) For North Urimari Ocp . . Submission Date for this Tender is 30-07-2020. Coal Handling Plant Tenders in North Urimari OCP of CCL, Barkasayal, Ramgarh Jharkhand. Bidders can get complete Tender details and download the document.




Tender Notice

24287828
Corrigendum : Planning , Design , Engineering , Construction , Fabrication , Erection , Supply , Installation , Testing , Trial Run And Commissioning Of Coal Handling Plant ( 7 . 5 Mtpa ) For North Urimari Ocp .
Open Tender
Indian
Jharkhand
North Urimari OCP of CCL, Barkasayal, Ramgarh
30-07-2020

Tender Details

Planning , Design , Engineering , Construction , Fabrication , Erection , Supply , Installation , Testing , Trial Run And Commissioning Of Coal Handling Plant ( 7 . 5 Mtpa ) For North Urimari Ocp .

Corrigendum Details

Sr No CorrigendumDate Corrignedum CorrigendumType NewSubmissionDate
1 08-Jun-2020 Date corrigendum Date 25-06-2020
2 24-Jun-2020 Date Revision corrigendum Date 15-07-2020
3 14-Jul-2020 date corrigendum III Date 30-07-2020

Key Value

Document Fees
Refer document
EMD
INR 10000000.0 /-
Tender Value
INR 298.26 Crore /-

BOQ Items

Name of the Work / Contract No:
Sl. No. Item Description Item Code / Make Quantity Units
1 1 WORK & SERVICES
2 2 Detailed survey of the area, within the battery limits & submission of reports (Complete work as per Tender document) 1 LS
3 3 Sub soil exploration, field and laboratory testing of samples & submission of reports (Complete work as per Tender document) 1 LS
4 4 Design Engineering Cost
5 5 Preparation and submission of system engineering drawings as per system requirements. 1 LS
6 6 GA & detail engineering designs and drawings of all civil and structurals included in the system and scope of works (Complete details of the system) 1 LS
7 7 G.A. & detailed engineering designs and drawings including working and maintenance manuals of (Complete details of the system) : \ni) all individual equipment ( Mechanical & Electricals) \nii) Dust Control & Pressurisation system. \niii) Fire-fighting and plant cleaning system. \niv) Chutes & Liners \nv) Communication system \nvi) Power Supply System\nvii) Illumination system.\nviii) OHE system\nix) Plant control system \nix) Any other system/unit to match the scope of work & requirement\n 1 LS
8 8 Documentation as per tender specification, complete as per scope of works 1 LS
9 9 CIVIL & STRUCTURAL WORKS
10 10 Civil and structural work (Silo, Over ground Bunker, Crushing stations,Truck receiving hoppers, Conveyor Gantry, Drive & Transfer Houses, Sampler House, etc.)
11 11 Earthwork in cutting in all types of soil and rock 1 LS
12 12 Earthwork in filling 1 LS
13 13 Sand filling 1 LS
14 14 PCC at all levels as per system requirement 1 LS
15 15 RCC (excluding reinforcement) at all levels as per system requirement (M20 grade and above) 1 LS
16 16 Supply, bending, binding and placing of Tor steel in position 1 LS
17 17 Supply, fabrication and erection of structural steel at all levels as per system requirement 1 LS
18 18 Iron profile sheeting at all levels including supply. 1 LS
19 19 Liners as per tender document 1 LS
20 20 Masonary work 1 LS
21 21 Pavement below silo 1 LS
22 22 Developmental work and infra-structure as per tender document
23 23 Service buildings such as CHP office, First aid centre, Canteen, Security office, Pump houses, Store room etc 1 LS
24 24 Substations 1 LS
25 25 Workshop shed 1 LS
26 26 Car and cycle parkings 1 LS
27 27 Levelling Dressing, arboriculture etc 1 LS
28 28 Water Supply Arrangement 1 LS
29 29 Ground water reservoir 1 LS
30 30 Drainage arrangement 1 LS
31 31 Boundary wall 1 LS
32 32 Road 1 LS
33 33 Lighting Tower 1 LS
34 34 WBM Pavement 1 LS
35 35 Miscellaneous 1 LS
36 36 C. PLANT & MACHINERY ( SUPPLY)
37 37 C.(a) SUPPLY : MECHANICAL
38 38 CONVEYORS 1 LS
39 39 BELTING 1 LS
40 40 EQUIPMEMT
41 41 Receiving Pit including Truck receiving arrangement Mechanical Equipment 1 LS
42 42 Equipments involved in Secondary Sizer house 1 LS
43 43 Mechanical Equipment in Bunker 1 LS
44 44 Mechanical Equipment at Loading Section 1 LS
45 45 Mechanical Equipment at Transfer house 1 LS
46 46 OHE equipment including mechanical, civil and electrical requirements 1 LS
47 47 Other mechanical equipment 1 LS
48 48 Dust suppression system with piping & other accessories. Condition monitoring system, Safety & firefighting system , and other misc. equipment/utility for any more item required to complete the project 1 LS
49 49 C.(b) SUPPLY : ELECTRICAL
50 50 Over Head Line Feeders
51 51 a) Two Independent feeders consisting of Single Circuit of 6.6 kV Over Head Transmission line on 52kg/m rail pole, along with 6.6 kV XLPE Armoured Aluminium cables of suitable size, 6.6 kV Lightning arrestors and 6.6 kV Isolators with earthing switch etc as required for receiving power from 5 MVA 33kV/6.6kV proposed Project Sub-station to Substation A.\nb) Two Independent feeders consisting of Single Circuit of 6.6 kV Over Head Transmission line on 52kg/m rail pole, along with 6.6 kV XLPE Armoured Aluminium cables of suitable size, 6.6 kV Lightning arrestors and 6.6 kV Isolators with earthing switch etc as required for receiving power from Substation A to Substation B . c) 415 kV Over Head line feeders on 52kg/m rail pole along with suitable cable, lightning arrestors, isolators etc. for receiving power at Silo MCC Room from Substation-B. 1 lot
52 52 Substation-A ( Ref. Drawing No.- R3:E&M:0E3040 & Technical Specification at Sub Section 7.4.2 )
53 53 a) 6.6 kV Lightning arrestors .\nb).6.6 kV Isolators with earthing switch .\nc). 6.6 kV Indoor Switchboard No. 1A comprising of 15 nos. of 6.6 kV Vacuum Circuit Breaker Panels (2nos.VCB Panels for incoming feeder control, one no.VCB Panel for bus coupler and 12 nos. VCB Panel for outgoing feeder control) complete with metering and protection system at Substation A -01 no\nd) 6.6 kV Indoor Switchboard No. 2A comprising of 2 nos 6.6 kV Panel for trunking of incoming cable from 6.6 kV Sectionalized Switchboard 1A, 1 no. of 6.6 kV VCB Panels as Bus Coupler and 12 nos. vacuum contractor panels for outgoig feeder control at Substation A -01 no.\ne) 6.6/230V (L-L), 100 kVA indoor Lighting Transformer-2 Nos \nf) 6.6/0.433 kV, 500 kVA indoor Distribution transformer-2 Nos. \ng)6.6 kV indoor Capacitor Bank of required capacity with with automatic P.F. correction relay at Substation A for improvement of Power Factor-2 Nos h) 415V, 1200 A AL Bus-duct - 2 Nos. i) 415 V indoor Capacitor Bank of required capacity with automatic P.F. correction relay at Substation A for improvement of Power Factor- 2 Nos.\nj) 415 V indoor Sectionalized Motor Control Centre (MCC) - 1No comprising the following: \ni. Incomer ACBs - 2 Nos.\nii. Bus-Coupler ACB - 1 No. iii. Required nos. of outgoing Feeders for supply of power to LT equipment like Apron feeder, EOT Crane, Electrical Hoist, Rock Breaker, Metal detector & Magnetic separator, Dust Suppression/ Extraction, Fire fighting system, Conveyor Brake, Conveyor motors rated below110 kW, Tripper Conveyor Belt Weigher, Flap gates including all accessories connected to above equipments and other miscellaneous items complete with metering and protection system.- lot\n\n 1 lot
54 54 Substation-B & Silo MCC ( Ref. Drawing No.- R3:E&M:0E3041, R3:E&M:0E3042 & Technical Specification at Sub Section 7.4.2 )
55 55 a) 6.6 kV Indoor Switchboard No. 1B comprising of 13 nos. of 6.6 kV Vacuum Circuit Breaker Panels (2nos.VCB Panels for incoming feeder control, one no.VCB Panel for bus coupler and 10 nos. VCB Panel for outgoing feeder control) complete with metering and protection system at Substation B -01 no.\nb) 6.6 kV Indoor Switchboard No. 2B comprising of 2 nos 6.6 kV Panel for trunking of incoming cable from 6.6 kV Sectionalized Switchboard 1B,1 nos. of 6.6 kV Vacuum Circuit Breaker Panels as Bus Coupler and 6 nos. of vacuum contractor panels complete with metering and protection system at Substation B -1 no.\nc) 6.6/230V (L-L), 63 kVA indoor Lighting Transformer-2 Nos. \nd) 6.6/0.415 kV, 500 kVA indoor Distribution transformer- 2 Nos. e) 6.6 kV indoor Capacitor Bank of required capacity with with automatic P.F. correction relay at Substation B for improvement of Power Factor-2 Nos\nf) 415V, 1200 A AL Bus-duct - 2 Nos.\ng) 415 V Indoor sectionalized Motor Control Centre (MCC) - 1No comprising the following: \ni. Incomer ACBs - 2 Nos.\nii. Bus-Coupler ACB - 1 No. iii. Required nos. of outgoing Feeders for supply of power to LT equipment like Plough Feeders, Conveyor motors rated below 110 kW, RLS, Sampling System, Conveyor Brakes, Belt Weigher, Electrical Hoist, Dust Suppression/ Extraction, Fire fighting system, Flap gates including all accessories connected to above equipments and other miscellaneous items complete with metering and protection system .- lot h) 415 V Capacitor Bank of required capacity suitable for indoor installation complete with Automatic Power Factor Control Relay Pane - 2 Nos i) 415 V sectionalized Motor Control Centre (MCC) at Silo MCC room shall be comprising of 2 nos. of Incomer ACBs, 1 no. of Bus-Coupler ACB and required nos. of outgoing Feeders for supply of power to LT Motors of equipment like Compressor Water pump, Hydraulic power pack, Motorised Gates, Control room, pressurisation & Air conditioners, Welding sockets and other required system installed at silo complex- lot j) 415 V suitable Power Supply arrangement for sampler system (Refer technical specification) - Lot. k) 0.415 kV/230V(L-L), 25 kVA indoor lighting transformer -2 nos 1 lot
56 56 Control console(Ref. Drawing - R3:E&M:0E3043 and technical specification at Sub Section7.4.2)
57 57 a) Control console for control of electrical drives connected to sub-station A complete with microprocessor based PLC, audio-visual signalling, fault annunciation system, interlocking, printer, VDUs etc and sequence operation of equipment of Zone A. b) Control console for control of electrical drives connected to sub-station B complete with microprocessor based PLC, audio-visual signalling, fault annunciation system, interlocking, printer, VDUs etc and sequence operation of equipment of Zone B. c) Control, automation, interlocks, Signalling and instrumentation of Rapid Loading system including complete with microprocessor based PLC, audio-visual signalling, fault annunciation system, interlocking, printer, VDUs etc and sequence operation of equipment of Zone C. d) Central Control console for control of electrical drive for entire plant stationed at substation-B with microprocessor based PLC, audio-visual signalling, fault annunciation system, interlocking, printer, VDUs etc and sequence operation of equipment of entire plant. e) Local control, stations at diffrent locations of entire plant.-lot f) The PLC shall have hot redundant CPUs & Memory. Hard wired mimic shall also be provided in central control room. 1 lot
58 58 Cables & accessories comprising of the following:
59 59 a) 6.6 kV grade, XLPE, single wire armoured aluminium conductor, FRLS cables of different sizes for supply of power to 6.6 kV panels, drives & other equipment as per technical specification- lot.\nb) 1.1kV grade, PVC insulated, PVC sheathed single wire armoured aluminium conductor FRLS cables of different sizes for power supply to panels drives and other equipment as per technical specification - lot\nc) 1100/660 V grade, PVC insulated, PVC sheathed, single wire armoured, Aluminium conductor, FRLS cables of different sizes as per technical specification - lot\nd) 1100/660 V grade, single/multi core PVC insulated and sheathed, Copper conductor, FRLS, control and signalling cables of 2.5 sq. mm cross-section having different no. of cores as per technical specification.-lot \ne) Cable trays/cable racks (separate trays shall be used for power and control cables), cable trenches & cable vaults etc - lot 1 lot
60 60 Illumination system comprising of the following : (as per technical specification at Sub Section7.4.2)
61 61 a) 230V(L-L) Main Lighting Distribution Board with incoming MCCB and outgoings MCCBs/MCBs-3 nos.\nb) Lighting Distribution Boards with incoming and outgoing MCCBs / MCBs - lot\nc) LED Lamp/ fixtures (Industrial/decorative/dust tight type) as per requirement complete with control gears, accessories - lot\nd) LED Lamp (Street light/ Flood lights type) as per requirement complete with control gears, accessories etc as per technical specification- lot \ne) Street lighting poles of suitable height embedded with conduit and bracket.-lot f) Fixed type lighting tower for suitable locations in CHP (15-20 m high) fitted with Suitable LED flood light fixtures. - 4 nos\ng) Miscellaneous items like junction boxes complete with fuse, terminal block and other necessary accessories, cable glands, lugs, conduits, receptacles - lot.\nh) DG set of required capacity for emergency lights with required switchgear for automatic on-off and change over - 3 nos.\ni) Digital clock based arrangement with all accessories and terminal for automatic switching ON/OFF of outdoor lights- 1 no. 1 lot
62 62 Welding System : (as per technical specification at Sub Section7.4.2)
63 63 a) Transformer welding set 400A complete with cables and accessories 5 nos, out of which 3 nos. to be housed in rooms (size 2 m x 3 m x 3 m each approx., one number for each Zone) - 5 Nos. b) Motor generator welding set DC 600A complete with cables and accessories 5 nos, out of which 3nos. to be housed in rooms (size 2 m x 3 m x 3 m each approx., two numbers Stand by) - 3 Nos c) 1.1kV grade, PVC insulated and sheathed single layer armoured, FRLS, Aluminium conductor cables for power supply to welding sockets. - lot d) Dust proof welding receptacles complete with protective device, and accessories throughout the plant- lot 1 lot
64 64 Earthing & Lightning Protection (as per technical specification at Sub Section7.4.2)
65 65 a) Galvanised iron earthing strips / wires / conductors for main earthing grid, sub earthing grid of substations, building and structures, earthing of light fittings, welding sockets, pull chord switches, belt sway switches, zero speed switches and various electrical equipment including of entire plant Ground electrodes and earthing pits as per technical specification - lot b) Equipment and accessories for Lightning protection system for building and structures having height of 10m and above with separate earth pits..- lot 1 lot
66 66 Miscellaneous Equipment comprising of the follwing :
67 67 a) 415V DOL Starters - lot b) 110V Lead Acid Battery complete with Battery Charging unit at Sub station-A, B & Silo MCC- 03 Nos. c) 415/110V control transformer for AC control supply at Substation-A & B and Silo MCC Room- 06 Nos d) 415/110V control transformer with necessary converter for DC control supply /110V DC Float cum charger for batteries at Substation-A & B and Silo MCC Room.- 03 Nos e) Latest Model of PC, with LCD Monitor, DVD drive and with laser printer complete with UPS of 30 minutes back-up. - 02 Nos f) Laptop latest model, for re-loading the software in PLC/PC -01 Nos. \ng) Air conditioners 1.5 Ton Capacity - lot\nh) Exhaust and ceiling fans- lot i) 5kVA UPS for PLC control with minimum 30 minutes battery backup capacity- 03 Nos. j) Aluminium portable telescopic ladders- 04 Nos. k) Insulating mats as per IS for sub-stations, MCC rooms and control rooms- lot\nl) Insulating mats as per IS for sub-stations, MCC rooms and control rooms- lot\nl) Automatic Fire Detection & annunciation system in whole plant and power supply to automatic firefighting equipments– lot m) Equipment and accessories for Pressurisation at Substation-A & B and Silo MCC Room -3 Sets n) Voltage stabiliser for control circuit - lot \no)safety equipment as per relevant Indian Standard & Indian Electricity Rules. p)Furniture for control rooms and substation buildings etc.-lot 1 LS
68 68 Communication system:
69 69 a) Project administrative communication system complete with automatic pushbutton type telephone sets at various location of Silo, MCC and control Room of sub-stations etc. including wiring of all sets up to a common junction box and connected to main auto exchange for external connection. b) Industrial type duplex loud hailing plant intercom system complete with cabling accessories etc. as per technical specification. c) Visual communication system with industrial type CCTV 1 LS
70 70 Any other equipment specifically not mentioned but necessary for efficient operation of plant under this package- lot 1 LS
71 71 C1 . ERECTION, INSTALLATION & COMMISSIONING
72 72 Erection of mechanical equipment 1 Lot
73 73 Erection of electrical equipment 1 Lot
74 74 Erection of other plant and machining etc. 1 Lot
75 75 Trial run, and commissioning of the plant 1 Lot
76 76 Trial run, Testing, and commissioning of the OHE System underneath silo 1 Lot
77 77 C2 . OTHERS ITEM
78 78 Drinking water system consisting of tanks, pipes, valves, taps etc. 1 Lot
79 79 Plant cleaning system 1 As per req.
80 80 Any other item left out for completion of the project 1 LS
81 81 C3 . MAINTENANCE AND TRAINING
82 82 Operation of the plant for five year after commissiong 1 Lot
83 83 Maintenance of the plant for five year after commissiong 1 LS
84 84 Training of the employer personnel as per tender document 1 As per req.
85 85 Total impact of GST for the purpose of CTC 1 Nos
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