Tender For Carry Out Mechanical Sor Works At Gulbarga And Hubli Depot In Karnataka -CLASS:A1A, COMPLETE WORK OF SUPPLY OF PIPE, INCLUDING TRANSPORTATION TO STORE AND INSPECTION CHARGES BUT NOT LIMITED TO, THE FOLLOWING ITEMS IN ACCORDANCE WITH RELEVANT SPECIFICATIONS INDICATED IN SCOPE OF WORK, SCC, DRAWINGS, SPECIFICATION AND INSTRUCTIONS OF ENGINEER-IN-CHARGE AND AS PER ALL PROVISIONS OF THE CONTRACT DOCUMENT, Supply 1 pipe, SMLS, Sch.80, Supply 2 pipe, SMLS, Sch.80, Supply 4 pipe, SMLS, Sch.40, Supply 6 pipe, SMLS, Sch.40, Supply 12 pipe, Sch. 20, weld, Supply 14 pipe, Sch. 10, weldSupply 14 pipe, Sch. 10, weld, FLANGE,SLIP-ON; MATERIAL SPEC:ASTM A105; MATERIAL:CARBON STEEL; PRESSURE DESIGNATION:CLASS 150; FACING,FLANGE:RAISED FACE; FINISH,FLANGE FACING:125 AARH; SIZE:150 MM; DESIGN SPEC:ANSI B16.5, Supply of 10 SORF flange,150#, > FLANGE,SLIP-ON; MATERIAL SPEC:ASTM A105; MATERIAL:CARBON STEEL; PRESSURE DESIGNATION:CLASS 150; FACING,FLANGE:FLAT FACE; FINISH,FLANGE FACING:125 AARH; SIZE:500 MM; DESIGN SPEC:ANSI B16.5 , 29 0.75 WNRF flange, Sch.80.150# 11797-GULBARGA NEW IRD Each 297.89 29AAACH1 118B1Z8 Yes 30 1 WNRF flange, 150#, Sch. 80 11797-GULBARGA NEW IRD Each 390.34 29AAACH1 118B1Z8 Yes 31 2 WNRF flange, 150#, Sch. 40 11797-GULBARGA NEW IRD Each 647.15 29AAACH1 118B1Z8 Yes 32 3 WNRF flange, 150#, Sch. 40 11797-GULBARGA NEW IRD Each 1201.85 29AAACH1 118B1Z8 Yes 33 4 WNRF flange, 150#, Sch. 40 11797-GULBARGA NEW IRD Each 1479.2 29AAACH1 118B1Z8 Yes 34 6 WNRF flange, 150#, Sch. 40 11797-GULBARGA NEW IRD Each 2681.04 29AAACH1 118B1Z8 Yes 35 8 WNRF flange, 150#, Sch. 40 11797-GULBARGA NEW IRD Each 3143.29 29AAACH1 118B1Z8 Yes 36 10 WNRF flange, 150#, Sch. 40 11797-GULBARGA NEW IRD Each 5177.19 29AAACH1 118B1Z8 Yes 37 12 WNRF flange, 150#, Sch.STD 11797-GULBARGA NEW IRD Each 7858.23 29AAACH1 118B1Z8 Yes 38 14 WNRF flange, 150#, Sch.STD 11797-GULBARGA NEW IRD Each 15716.47 29AAACH1 118B1Z8 Yes 39 16 WNRF flange, 150#, Sch.STD 11797-GULBARGA NEW IRD Each 21263.46 29AAACH1 118B1Z8 Yes 40 18 WNRF flange, 150#, Sch.STD 11797-GULBARGA NEW IRD Each 24961.45 29AAACH1 118B1Z8 Yes 41 20 WNRF flange, 150#, Sch.STD 11797-GULBARGA NEW IRD Each 27734.95 29AAACH1 118B1Z8 Yes 42 24 WNRF flange, 150#, Sch.STD 11797-GULBARGA NEW IRD Each 36979.93 29AAACH1 118B1Z8 Yes 43 0.75 BLRF flange, 150#8 BLRF flange, 150#Laying of product pipe-upto 3 , DISMANTLING OF PIPE INCLUDING SAFE REMOVING/CUTTING OF NUTS/BOLTS BY MANUAL OR GAS ETC AT ALL HEIGHTS AND LEVEL ETC INCLUDING DISMEMBERING OF STEEL MEMBERS LOADING ,UNLOADING AND STACKING WITHIN THE PLANT PREMISES AND HANDING OVER TO HPCL, DISMANTLING OF PIPE INCLUDING SAFE REMOVING/CUTTING OF NUTS/BOLTS BY MANUAL OR GAS ETC AT ALL HEIGHTS AND LEVEL ETC INCLUDING DISMEMBERING OF STEEL MEMBERS LOADING ,UNLOADING AND STACKING WITHIN THE PLANT PREMISES AND HANDING OVER TO HPCL, COAT PAINTING: PREPARATION OF EXTERNAL SURFACES OF PIPELINES BY COPPER SLAG BLASTING THOROUGHLY TO S.A 2.5 OF SWEDISH IVONSK STANDARD SIS: 055900 LATEST EDITION TO BARE METAL TO ENSURE THOROUGH CLEANING OF THE SURFACES TO RECEIVE PAINTS AS PER SPECIFICATIONS. JOB INCLUDES, LOADING, HAULING, HANDLING, TRANSPORTATION OF THE PIPES. THE SURFACE PREPARATION TO S.A. 2.5 SHALL BE DULY APPROVED BY EIC BEFORE COMMENCEMENT OF PAINTING OF PRIMER. JOB INCLUDES APPLICATION OF ONE COAT OF 65 MICRON DFT OF INORGANIC ZINC SILICATE PRIMER PAINT SHALL BE APPLIED WITHIN 4 HOURS OF SURFACE PREPARATION. IF THE PRIMING COAT IS NOT APPLIED WITHIN 4 HOURS OF SURFACE PREPARATION, THE SAME SHALL BE COPPER SLAG BLASTED AGAIN TO ACHIEVE THE DESIRED SURFACE PREPARATION. THE DECISION OF EIC IN THIS REGARD IS FINAL. RATE TO INCLUDE THE EXECUTION OF THE JOB AS PER LATEST CODAL PROVISIONS, ATTACHED TECHNICAL SPECIFICATION, PAINT MANUFACTURERS SPECIFICATION AND AS DIRECTED BY EIC.SUPPLY AND PAINTING OF INTERMEDIATE AND FINISH COATS OF PIPELINES PRIMING COAT. JOB INCLUDES APPLYING ONE COAT OF 100 MICRON OF HUGH BUILD MIO AND TWO COATS OF ACRYLIC POLY URETHANE @ 40 MICRONS DFT/COAT OF APPROVED SHADE BY HPCL (I.E. MINIMUM TOTAL DFT EXCLUDING PRIMER = 180 MICRON). THE SURFACE PREPARATION TO BE APPROVED BY EIC PRIOR TO THE COMMENCEMENT OF PRIMER. RATE TO INCLUDE PAINTING OF ALL FITTINGS, INCLUDING PUMPS AND MOTORS COMPLETE. PAYMENT SHALL BE MADE BASED ON RUNNING METER BASIS OF PIPELINES PAINTED. NO SEPARATE PAYMENT SHALL BE MADE FOR FITTINGS/VALVES/FLANGES.1. CONTRACTOR TO ARRANGE AND KEEP AT SITE THE RELEVANT SWEDISH PHOTOGRAPHIC STANDARDS/ CALIBRATED PROFILE GAUGE/ CALIBRATED ELCOMETER/ PROFILE SURFACES / SURFACE FILMS FOR INSPECTION BY HPCL SITE IN CHARGE FAILING WHICH PERMISSION TO PROCEED WITH THE WORK WILL NOT BE GRANTED. IF THE COATING IS DAMAGED WHILE HANDLING THE PIPES THE SAME NEED TO BE REDONE AS PER ABOVE AND MAKE GOOD OF THE SURFACE. EXECUTION OF THE JOB AS PER LATEST CODAL PROVISIONS, ATTACHED TECHNICAL SPECIFICATIONS AND AS DIRECTED BY EIC. ( PAINT SHALL BE OF APPROVED MAKE).2. THE PAINT USED SHALL BE OF APPROVED MAKE BY HPCL3. THE COLOUR SHADE CODE FOR PRODUCTS WILL BE CONFIRMING TO IS: 5- 19784. .EXECUTION OF THE JOB AS PER LATEST CODAL PROVISIONS, ATTACHED TECHNICAL SPECIFICATIONS AND AS DIRECTED BY EIC5. PAINT SHALL BE OF APPROVED MAKE.6. . THE SCOPE OF WORK INCLUDES SUPPLY AND PAINT OF COLOR BANDS ON PIPES AS PER INDUSTRY QUALITY CONTROL MANUAL AND STENCILING OF THE PRODUCT NAME .7. FOR THE PORTION OF PIPES WHICH ARE GOING TO BE UNDER GROUND ONLY BLASTING AND PRIMER APPLICATION SHALL BE DONE. THE PAYMENT FOR THE REMAINING 2 COATS WILL BE DEDUCTED FROM THE RUNNING BILL OF THE CONTRACTOR. ONLY 40% OF THE TOTAL RATE SHALL BE RELEASED FOR THE UG PIPELINE, THE JOB INVOLVES CARRYING OUT SURFACE PREPARATION AND PROVIDING ONE PRIMER COAT FOR PAINTING OF INTERNAL SURFACE OF TANKS FOR BOTTOM PLATE AND SHELL AREA UPTO 1M HEIGHT. TANKS SHALL BE HANDED OVER IN CLEANED AND ISOLATED CONDITION. SURFACE PREPARATION SHALL BE DONE BY COPPER SLAG BLASTING ONLY. SLAG BLASTING SHALL BE DONE TO MATCH SA 2.5 OF SWEDISH IVONOSK SIS055900 LATEST EDITION TO BARE METAL. THOROUGH SURFACE PREPARATION SHALL BE ENSURED. PLATES SHALL BE CLEANED THOROUGHLY TO REMOVE ALL DUST, GREASE, DIRT, PREVIOUS PAINT LAYERS ETC. COMPLETELY. PRIMER SHALL BE ONE COAT OF EPOXY ZINC PHOSPHATE (HIGH BUILD, POLYAMIDE CURED, EPOXY RESIN BASED) OF 50 MICRON DFT OR MORE. PAINTING SHALL BE DONE WITH SPRAY/ BRUSH AS PER ADVISE OF EIC. ONLY APPROVED MAKE OF PAINT SHALL BE USED. RATE SHALL INCLUDE COST OF PAINT, APPLICATION, WASTAGES, EQUIPMENTS, MOBILIZATION, AND HANDLING ETC., COMPLETE IN ALL RESPECTS. THE JOB ALSO INCLUDES PROVIDING TWO COATS OF FINISH PAINT OVER THE PRIMER COAT OR OVER THE FIRST COAT. FINISH PAINT SHALL BE EPOXY TANK LINER (AMINE ADDUCT CURED HIGH BUILD EPOXY COATING). THE DFT FOR EACH COAT OF FINAL PAINT EXCLUDING PREVIOUS COAT SHALL BE 100 MICRONS OR HIGHER. ONLY APPROVED MAKE OF PAINT SHALL BE USED. RATE SHALL INCLUDE COST OF PAINT, APPLICATION, WASTAGES, EQUIPMENT, MOBILIZATION, HANDLING ETC., COMPLETE IN ALL RESPECTS.THE TANK AND SURROUNDING AREA TO BE CLEANED AND WASTE DISPOSED AS ADVISED BY ENGINEER IN CHARGE POST JOB COMPLETION. THE SCOPE INCLUDES FIXING OF FLP EXHAUST FAN ON ONE OF THE MANHOLE OF TANK TO ENSURE REMOVAL OF VAPOR FROM THE TANK THROUGH OUT PAINTING WORK, PRIOR TO AND AFTER PAINTING WORKS IF REQUIRED AS PER THE ENGINEER IN CHARGE ADVISE.THE VENDOR SHALL COMMENCE THE JOB AT THE LOCATIONS WHEREVER REQUIRED WITHIN 7 DAYS AFTER INTIMATION FROM HPCL BY AN EMAIL/LETTER, GRID EARTH PITS-GI MEDIUM DUTY PIPE ELECTRODE WITH 6 MM THICKNESS CHEQUERED PLATE COVER WITH DETAILS AS PER IS 3043 WITH ASSOCIATED CIVIL WORK, GRID EARTH PITS-GI MEDIUM DUTY PIPE ELECTRODE WITH 6 MM THICKNESS CHEQUERED PLATE COVER WITH DETAILS AS PER IS 3043 WITH ASSOCIATED CIVIL WORK, ANALYSIS AND DESIGN OF TENSILE MEMBRANE AND SUPPORTING STEEL STRUCTURE, SUPPLY OF FABRIC, STEEL ACCESSORIES, FABRICATION OF MEMBRANE AND CONNECTION SYSTEMS, SUPPORT STEEL STRUCTURE, INSTALLATION OF STEEL WORK MEMBRANE AND CONNECTION SYSTEM AND TENSIONING. THE DESIGN WITH STRUCTUTAL STABILITY REPORT SHALL BE IN THE SCOPE OF VENDOR AND POST APPROVAL FROM LIC FOR MATERIAL AND DESIGN WORK SHALL COMMENCE. 96 MS Chain link fencing 11797-GULB, TRANSPORTATION FROM STORES, CUTTING, FABRICATION, WELDING AND ERECTION OF STRUCTURAL STEEL MADE OUT FROM ROLLED SECTION I.E. CHANNELS, ANGLES, BEAMS, PLATES ETC INCLUDING HAND RAILING, LADDER, BRACKETS, GRATINGS AND ALL OTHER STRUCTURES AS PER THE INSTRUCTIONS OF HPCL-IN-CHARGE. TRANSPORTING THE STRUCTURAL STEEL PLATFORM FROM OWNERS STORE/ISSUE POINTS TO WORK SITE INCLUDING LOADING/UNLOADING, CUTTING, GRINDING, WELDING, STRAIGHTENING, EDGE PREPARATION, ERECTION AT SITE ETC. WITH ALL CONSUMABLES, MANPOWER, TOOLS AND TACKLES ETC. TO COMPLETE THE WORK AS PER APPROVED DRAWING, SPECIFICATIONS AND INSTRUCTION OF ENGINEER IN CHARGE. STRUCTURAL STEEL AND ELECTRICITY FOR WELDING/CUTTING ETC. SHALL BE SUPPLIED BY HPC, PAINTING OF VALVES/ NRVS/ BASKET FILTERS/ PUMPS/ MOTORS ETC:PAINTING SHALL BE DONE AS PER SPECIAL INSTRUCTIONS FOR PAINTING IS ATTACHED IN THE TENDER. THIS ITEM INCLUDES SUPPLY OF PAINT ALSO, PAINTING OF 2 COATS BANDING OF ENAMEL PAINT INCLUDING SURFACE PREPARATION FOR PIPELINE AS PER VISUAL IDENTITY NORMS PROVIDED BY THE ORGANIZATION INCLUDING LETTERING AND ARROW MARKING. ONLY BERGER/SHALIMAR/ASIAN/ICI/NEROLAC PAINTS TO BE USED, PAINTING OF 2 COATS BANDING OF ENAMEL PAINT INCLUDING SURFACE PREPARATION FOR PIPELINE AS PER VISUAL IDENTITY NORMS PROVIDED BY THE ORGANIZATION INCLUDING LETTERING AND ARROW MARKING. ONLY BERGER/SHALIMAR/ASIAN/ICI/NEROLAC PAINTS TO BE USED, Providing and laying dry trap rubble stone soling 230 mm thick including hand packing, filling the interstices with chips, spalls and binding with grit and selected murrum, watering, compacting complete, RANDOM RUBBLE MASONRY-FOUNDATION, PROVIDING AND CONSTRUCTING RANDOM RUBBLE STONE MASONRY USING CEMENT MORTAR RATIO 1:6 AND LOCALLY BEST AVAILABLE RUBBLE HAVING AVERAGE THICKNESS 230 MM LATERAL WIDTH NOT MORE THAN 450 MM INCLUDING PROVIDING WEEP HOLES OF 100 MM POLYVINYL PIPES (5 KG/CM2) 2M C/C HORIZONTALLY 1M C/C VERTICALLY ALTERNATELY, SCAFFOLDING, RAKING OF JOINTS, INCLUDING FLUSH POINTING IN CEMENT MORTAR RATIO 1:4, CURING, ETC. COMPLETE AS SPECIFIED AND DIRECTED.NOTE:HPCL RESERVES THE RIGHTS TO REJECT THE STONES AT ANY TIME DURING CONSTRUCTION, IF THE QUALITY OF THE STONE IS FOUND UNACCEPTABLE, Supply of 16” dia pipelines, PIPE; MATERIAL:MILD STEEL; MATERIAL SPEC:IS 1239 PART-I; MANUFACTURING PROCESS:ELECTRIC RESISTANCE WELDED; SIZE (NB):100 MM; END PREPARATION:PLAIN END; SCHEDULE NUMBER:HEAVY, etc.
