Military Engineer Services-MES has published Comprehensive Maintenance And Repairing Of Industrial Laundry Station Laundry Hospital Laundry Equipments And Ro Plant Under Age E/M Maint At Ina Ezhimala Plant At Ina Ezhimala As Per Boq And Tender Documents. Submission Date for this Tender is 06-04-2020. Footwears Tenders in GE(MAINT)EZHIMALA Kerala. Bidders can get complete Tender details and download the document.
Name of Work: COMPREHENSIVE MAINTENANCE AND REPAIRING OF INDUSTRIAL LAUNDRY, STATION LAUNDRY, HOSPITAL LAUNDRY EQUIPMENTS AND RO PLANT UNDER AGE E/M (MAINT) AT INA EZHIMALA | |||||
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Sl. No. | Item Description | Item Code / Make | Quantity | Units | |
1 | 1 | COMPREHENSIVE MAINTENANCE TO HOSPITAL LAUNDRY AND STATION LAUNDRY EQUIPMENTS | 1 | ||
2 | 1.01 | M&L for Comprehensive maintenance including routine, preventive and breakdown maintenance , repairs and servicing of following Equipments for smooth functioning including cleaning, oiling, greasing checking of complete system for trouble free functionability, replacing worn out nuts, bolts, V-belts etc as required all as specified and directed by Engineer -in -charge\n(a) Washer Extractor RVW30 -2Nos\n(b) Washer Extractor RVW45- 4Nos\n(c) Tumble dryer RTD 30- 2 Nos\n(d) Tumble dryer RTD 60- 4 Nos\n(e) Calendaring Machine RFWI 2000x400- 1 No.\n(f) Calendaring Machine RFWI 1600x400-1 No.\n(g) Vacuum Ironing table RV 130X 80- 2 Nos.\n(h) Electrical boiler MR 12 - 4 Nos.\n(i) Electrical boiler MR 18 - 2 Nos.\n(j) Utility Press STD - 2 Nos.\n(k)Stain Removing machine CL 7 - 1No.\n(l) Compressor STD - 2 Nos. | 1.01 | 9 | Each Job per Month |
3 | 1.02 | Notes for Item No.1.01:-\n1. All labour, consumables and replacement of minor parts shall be deemed to be included under the unit rate quoted\n2. Major spare parts catered under item No. 1.04 to 1.44 will be measured and paid separately under relevant item\n3. Attending breakdown call & necessary servicing shall be deemed to be included under the unit rate quoted for above Item.\n4. In case of any delay in attending the defects by the contractor, necessary penal recovery will be affected as stipulated in the particular specifications.\n5. Comprehensive maintenance of Hospital Laundry & Station Laundry under Sl Item No 1 of Schedule 'A' is to be started on or after 08 July 2020 only | 1.02 | ||
4 | 1.03 | Supply and Replace following spare parts required for Laundry Equipments:- | 1.03 | ||
5 | 1.04 | Control Module for washer extractor | 1.04 | 2 | Each |
6 | 1.05 | Limit Switch for washer extractor | 1.05 | 4 | Each |
7 | 1.06 | Heavy duty door latch for washer extractor | 1.06 | 2 | Each |
8 | 1.07 | Finned Heater for tumble dryer | 1.07 | 2 | Each |
9 | 1.08 | Contactor 50A for washer extractor | 1.08 | 2 | Each |
10 | 1.09 | Big Hooter tumble dryer | 1.09 | 1 | Each |
11 | 1.1 | Bearing UCFL 205 for tumble dryer | 1.1 | 2 | Each |
12 | 1.11 | SS Flexible Hose for tumble dryer | 1.11 | 2 | Each |
13 | 1.12 | Spring RTD 30 for tumble dryer | 1.12 | 4 | Each |
14 | 1.13 | Hydro crone Bush for washer extractor | 1.13 | 2 | Each |
15 | 1.14 | Bridge Rectifier calendaring machine | 1.14 | 2 | Each |
16 | 1.15 | Instrument Transformer 52 V,415 V for calendaring machine | 1.15 | 2 | Each |
17 | 1.16 | Table float switch | 1.16 | 2 | Each |
18 | 1.17 | Steamer Hose with Nozzle for electric boiler | 1.17 | 2 | Each |
19 | 1.18 | Steam air gun for electric boiler | 1.18 | 2 | Each |
20 | 1.19 | Pressure switch for electric boiler | 1.19 | 2 | Each |
21 | 1.2 | Cold Spotting Chemical Gun | 1.2 | 2 | Each |
22 | 1.21 | Thermostat for electric boiler | 1.21 | 2 | Each |
23 | 1.22 | Steam Hose for electric boiler | 1.22 | 2 | Each |
24 | 1.23 | Chib micro for electric boiler | 1.23 | 2 | Each |
25 | 1.24 | Teflon Shoe | 1.24 | 8 | Each |
26 | 1.25 | Handle for tumble dryer | 1.25 | 2 | Each |
27 | 1.26 | Handle R for washer extractor | 1.26 | 2 | Each |
28 | 1.27 | Base for tumble dryer | 1.27 | 2 | Each |
29 | 1.28 | Base Cover Utility press | 1.28 | 2 | Each |
30 | 1.29 | Pump ST 120 for compressor | 1.29 | 2 | Each |
31 | 1.3 | Pilot lamp for boiler/dryer | 1.3 | 2 | Each |
32 | 1.31 | Photo cell STK 20K for utility press | 1.31 | 2 | Each |
33 | 1.32 | Pressure gauge for steam removing machine | 1.32 | 2 | Each |
34 | 1.33 | Nozzle 1 GP for compressor | 1.33 | 2 | Each |
35 | 1.34 | Controller STG 500 PLC washer extractor | 1.34 | 2 | Each |
36 | 1.35 | Iron Box | 1.35 | 6 | Each |
37 | 1.36 | 1/4" Solenoid Valve | 1.36 | 2 | Each |
38 | 1.37 | 130/80 Table cloth | 1.37 | 2 | Each |
39 | 1.38 | Fuse Connector | 1.38 | 2 | Each |
40 | 1.39 | 9A Contactor | 1.39 | 2 | Each |
41 | 1.4 | BLIR Timer 3548(Grm64E) | 1.4 | 2 | Each |
42 | 1.41 | 1" Solenoid Valve | 1.41 | 2 | Each |
43 | 1.42 | Iron Element 2128 | 1.42 | 2 | Each |
44 | 1.43 | 2128 Regulator | 1.43 | 2 | Each |
45 | 1.44 | Iron Box silicon pad | 1.44 | 2 | Each |
46 | 2 | COMPREHENSIVE MAINTENANCE TO INDUSTRIAL LAUNDRY EQUIPMENTS | 2 | ||
47 | 2.01 | Material & Labour for comprehensive maintenance which include routine, preventive and breakdown maintenance including repairs and servicing of following equipments for smooth functioning including cleaning, oiling, greasing checking of complete system for trouble free fuctionability, replacing worn out nuts, bolts, V-belts etc as required.\n(a) Tumble drier 120Kg,Model:RTD 120 Make:LHP-2Nos\n(b) Washer Extractor 120Kg,Model:RVWE 120 - 2Nos\n(c) Legger Laundry Press, Air Pressure 6-7, Steam inlet1/2"\nsteam outlet1 /2",vaccum size 4", vacuum motor 0.75HP, Air inlet size 8mm, weight 460kgs, Make: Ramson-2 Nos.\n(d) Vacuum Ironing table, Make: Ramson 2128 Iron or equivalent in Stefab/Fabcure/Lucky Engineering - 8 Nos.\n(e) Compressor 5HP,Make : Ramsons - 1 Nos.\nNote : 1.All Labour, consumables and replacement of minor parts shall deemed to be included under the unit rate quoted.\n2. major spare parts catered under item will be measure and paid separately under relevant item.\n3. Attending breakdown call & necessary services shall be deemed to included under the unit rate quoted.\n4. In case of any delay in attending the defects by the contractor, necessary penal recovery will be affected as stipulated in the particular specifications. | 2.01 | 12 | Each Job per Month |
48 | 2.02 | Note for Item No. 2.01:-\n1.All labour, consumables and replacement of minor parts shall be deemed to be included under the unit rate quoted\n2. Major spare parts catered under item No. 2.04 to 2.53 will be measured and paid separately under relevant item\n3. Attending breakdown call & necessary servicing shall be deemed to be included under the unit rate quoted for above Item.\n4. In case of any delay in attending the defects by the contractor, necessary penal recovery will be affected as stipulated in the particular specifications. | 2.02 | ||
49 | 2.03 | Spares Required For Tumble Drier:- | 2.03 | ||
50 | 2.04 | PLC Probe | 2.04 | 2 | Each |
51 | 2.05 | 415-220 Transformer | 2.05 | 1 | Each |
52 | 2.06 | 6A Wire Connector | 2.06 | 2 | Each |
53 | 2.07 | 16A Wire Connector | 2.07 | 4 | Each |
54 | 2.08 | 12A Contactor | 2.08 | 2 | Each |
55 | 2.09 | Hooter | 2.09 | 1 | Each |
56 | 2.1 | OLR 2.5 - 4 With Base | 2.1 | 1 | Each |
57 | 2.11 | YPDT Timer | 2.11 | 2 | Each |
58 | 2.12 | FPR O2 Timer | 2.12 | 2 | Each |
59 | 2.13 | Temperature Controller With Probe | 2.13 | 2 | Each |
60 | 2.14 | Indicator Lamp (Red & Green) | 2.14 | 6 | Each |
61 | 2.15 | Start & Stop Button | 2.15 | 4 | Each |
62 | 2.16 | ON & OFF Switch | 2.16 | 2 | Each |
63 | 2.17 | Fuse Connector | 2.17 | 4 | Each |
64 | 2.18 | RTD Door Handle (Door Lock) | 2.18 | 1 | Each |
65 | 2.19 | 27" Fin Heater | 2.19 | 4 | Each |
66 | 2.2 | Door Limit Switch | 2.2 | 2 | Each |
67 | 2.21 | Emergency Stop Button | 2.21 | 4 | Each |
68 | 2.22 | Door Gasket | 2.22 | 4 | Each |
69 | 2.23 | Spares Required For Washer Extractor:- | 2.23 | ||
70 | 2.24 | IO Card | 2.24 | 1 | Each |
71 | 2.25 | Transformer 12-01-12 | 2.25 | 1 | Each |
72 | 2.26 | Contactor 9A | 2.26 | 2 | Each |
73 | 2.27 | AIDI Powder OFF Delay Timer | 2.27 | 2 | Each |
74 | 2.28 | Pressure Switch | 2.28 | 2 | Each |
75 | 2.29 | Cooling Fan 4" | 2.29 | 2 | Each |
76 | 2.3 | 3 Way Solenoid Valve | 2.3 | 2 | Each |
77 | 2.31 | 2 Way Solenoid Valve | 2.31 | 2 | Each |
78 | 2.32 | 5/2 Solenoid Valve | 2.32 | 2 | Each |
79 | 2.33 | Vibration Switch | 2.33 | 1 | Each |
80 | 2.34 | 8 PIN Omron Relay | 2.34 | 2 | Each |
81 | 2.35 | 1" Solenoid Valve | 2.35 | 2 | Each |
82 | 2.36 | 1/2" Solenoid Valve | 2.36 | 2 | Each |
83 | 2.37 | 9 KW Heater | 2.37 | 2 | Each |
84 | 2.38 | Flat Heater | 2.38 | 2 | Each |
85 | 2.39 | Temperature probe | 2.39 | 4 | Each |
86 | 2.4 | Belt AX85 | 2.4 | 4 | Each |
87 | 2.41 | Drain Hose | 2.41 | 4 | Each |
88 | 2.42 | Drain Hose Clamp | 2.42 | 4 | Each |
89 | 2.43 | Drain Cylinder | 2.43 | 1 | Each |
90 | 2.44 | Pneumatic Y Type Valve 1" | 2.44 | 1 | Each |
91 | 2.45 | Hydraulic Hose For Water | 2.45 | 4 | Each |
92 | 2.46 | Transparent Hose | 2.46 | 4 | Each |
93 | 2.47 | PU4 Hose | 2.47 | 4 | Each |
94 | 2.48 | PU8 Hose | 2.48 | 4 | Each |
95 | 2.49 | Drain Bush | 2.49 | 2 | Each |
96 | 2.5 | PU Connector 1/4" X 4,6,8 | 2.5 | 4 | Each |
97 | 2.51 | 1/4" Hose Clamp | 2.51 | 2 | Each |
98 | 2.52 | Air Filter Set | 2.52 | 1 | Each |
99 | 2.53 | Stainer | 2.53 | 1 | Each |
100 | 3 | COMPREHENSIVE MAINTENANCE TO BOILER | 3 | ||
101 | 3.01 | Comprehensive Maintenance and Servicing of Boiler of 600 kg/hour Capacity of Mechanical laundry including control panel including all connected items and carrying out routine check of the machine oiling, greasing replacement of all the worn out defective minor/major parts greasing for smooth functioning as specified and directed by EIC.\n(a) Oil fired boiler (Non IBR) with evaporation capacity 600 litres - 2 Nos\n(b) water softner plant for OIl fired boiler (Non IBR) - 2 Nos\n(c) pH dosing pump for Oil fired boiler (Non IBR) - 2 Nos | 3.01 | 12 | Each Job per Month |
102 | 3.02 | Spares Required For Boiler- | 3.02 | ||
103 | 3.03 | Belt V-inch-A 56 (P05B010140) | 3.03 | 2 | Each |
104 | 3.04 | Burner(SEQ) CONT-SIE (L&S)-LMO24.111C2,230v With Base (P42BC10160) | 3.04 | 2 | Each |
105 | 3.05 | Gland Washer (PO1RDS0690) | 3.05 | 2 | Each |
106 | 3.06 | Heat Optimiser (PRXEC10014) | 3.06 | 1 | Each |
107 | 3.07 | Ignition Electrode-Cap-API 15017170 (P22IE10010) | 3.07 | 2 | Each |
108 | 3.08 | Ignition Electrode-Lodge, IEC 5" (125MM) (P22IE10050) | 3.08 | 2 | Each |
109 | 3.09 | Limit Switch-10A,500V,1NO+1NC (P41ZS10010) | 3.09 | 2 | Each |
110 | 3.1 | Nozzle-Danfoss-7.5 GPH,D45,S'PAT-B (P22ND10080) | 3.1 | 2 | Each |
111 | 3.11 | Photo Cell-SIE (L&S)-QRB 1A (A070B70A)With Accessories -Large (P22BE10050) | 3.11 | 2 | Each |
112 | 3.12 | PID Control-SELEC-TC-513AX-NS207-(I/P-RTD/TC +1c/O C.RLY,1SP) (48X48) (P42G190180) | 3.12 | 1 | Each |
113 | 3.13 | PR Gauge BRDN-WPC/PB-0-25 KG, D100,3/8 BSPT, PCB (P41PG10160) | 3.13 | 1 | Each |
114 | 3.14 | PR Gauge BRDN-WPC/PB-0-40 KG, D63,1/4 BSPT, PCB (P41PG10170) | 3.14 | 1 | Each |
115 | 3.15 | PR Switch-4 TO 40 BAR (P41PS10060) | 3.15 | 2 | Each |
116 | 3.16 | Solenoid Coil For Burner ROD110V/50Hz | 3.16 | 2 | Each |
117 | 3.17 | SP-Filter-Element.10 MESH,1/2", PNO-P260110070 (P260190270) | 3.17 | 1 | Each |
118 | 3.18 | SP-Filter Gasket For Filter Cover (P260190260) | 3.18 | 2 | Each |
119 | 3.19 | Temp Element (RTD)-PT100,SIMPLEX-3/8" BSP,D6 X LG 100, ADJ With Cable 2.5M(P44TE10080) | 3.19 | 2 | Each |
120 | 3.2 | Supply Fix Steam line using 19mm OD x 13mm ID Seamless SS 304 pipe including covering with asbestos rope and steam line with all spares required like., Flange ASA 150 1/2",Collar 3/8,Collar Heavy 1/2" ,Ball valve 1/2",Pipe Nipple 1/2" x 6, Teflon tape, None metallic Ring gasket 1/2,Long Bend 1/2",Tee B/W 1/2,MS Long bend ISS, Heavy 1/2",Pipe Nipple 1/2 x 9 complete as directed by EIC. | 3.2 | 20 | Job per RM |
121 | 4 | M&L for Comprehensive maintenance to RO Plant of capacity 6000 LPH including cleaning, checking of complete system for trouble free functioning and replacing/servicing for the following complaints :-\n(a) Pre-filter shall be changed once in three months.\n(b) General service shall be done once in three months.\n(c) Sand Media shall be changed once in contract period\n(d) Carbon Media shall be changed once in contract period\n(e) Membrane cleaning will be done once in six months.\n(f) Feed pump will be serviced and repaired.\n(g) High Pressure Pump shall be serviced and repaired if required and as directed by EIC.\n(h) Pressure gauges and pressure switch shall be replaced if required and as directed by EIC.\n(j) Multiport valve shall be required and replaced if any fault occurs and as directed by EIC.\nNote : 1.All labour, consumables and replacement of minor parts/filters/media/valves/gauges/switches etc. shall deemed to be included under the unit rate quoted.\n2. Attending breakdown call & nececessary servicing shall be deemed to be included under the unit rate quoted for the above Item.\n3. In case of any delay in attending the defects by the contractor, neccessary penal recovery will be affected as stipulated in the particular specifications.\n4. Comprehensive maintenance of RO Plant under this Item is to be started on or after 08 July 2020 only | 4 | 20 | Each Job per Nine Months |
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