Military Engineer Services-MES has published Repair And Maintenance To Pneumatic Tool Air Compressor And Its Connected Items At Af Stn Chakeri Kanpur. Submission Date for this Tender is 30-03-2020. Air Compressor Tenders in GE (AF) E/M CHAKERI KANPUR Uttar Pradesh. Bidders can get complete Tender details and download the document.
| Name of Work: REPAIR AND MAINT TO PNEUMATIC TOOL AIR COMPRESSOR AND ITS CONNECTED ITEMS AT AF STN CHAKERI, KANPUR | |||||
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| Sl. No. | Item Description | Item Code / Make | Quantity | Units | |
| 1 | 1 | Quarterly inspection & servicing of the complete air compressor of following capacity installed at different loc Make Atlas Copco \n(i) Preventive Maintenance Visits: Technicians shall visit once in three months (OIT) i.e.in all a total of 4 man-days shall be spent on preventive maintenance.\n(ii) Overhauling: Technicians shall provide one visit of three working days during the contract period for overhauling of the unit. During this visit minimum two technicians deputed for\ncarrying out complete yearly scheduled maintenance once in a year.\n(iii) Service Calls: Apart from the above, in case of any breakdown or any other service required, engineer/ technician with in 24 hrs. From receiving such call at our end except on national/ festival holidays. Such special services can availed two times during the year i.e. in all a total of 2 breakdown/ other service visits are included in the contract.\n(iv) Scope of Work: Scope of work shall be as per Annexure –I of this offer. \nNotes:-\n1: The inspection & servicing shall be carried out by respective OEM only. Contractor has to submit necessary AMC documents with OEM to Garrison Engineer alongwith performance security as required in terms of condition 46 of IAFW-2249. On account of non-submission of necessary documents of AMC with OEM alongwith performance security, the contract is liable to be cancelled.\n2. The rates quoted shall also include the attending of emergency breakdowns in Air Compressor plants. If such emergency breakdowns are not attended in time, following compensation shall be levied from the contractor's dues:\na) Attending breakdown within 72 hours - Rs Nils\nb) Attending breakdown within 3 to 7 days - Rs 10000 per breakdown.\nc) Attending breakdown after 7 days - Rs 25000 per breakdown.\n3. Spare parts required shall be measured & paid separately under relevant items based on their consumption on ground (refer srl item Nos 2.00 to 4.13). | |||
| 2 | 1.01 | Model No GA-55VSD-FFA-12.75 at TTCLE Hanger Compressor No-01 | 4 | Quarterly | |
| 3 | 1.02 | Model No GA-55VSD-FFA-12.75 at TTCLE Hanger Compressor No-02 | 4 | Quarterly | |
| 4 | 1.03 | Model No GA-55VSD-FFA-12.75 at Hanger No-02 Compressor No-01 | 4 | Quarterly | |
| 5 | 1.04 | Model No GA-55VSD-FFA-12.75 at Hanger No-02 Compressor No-02 | 4 | Quarterly | |
| 6 | 1.05 | Model No GAe-55-AP-13 - 01 No at ETH | 4 | Quarterly | |
| 7 | 1.06 | GAE-22-P-7.5 - 01 No at New EP shop | 4 | Quarterly | |
| 8 | 2 | Supply & fix following Spare parts in replacement for running of the Air Compressor plants of Model GA-55 VSD-FFA-12.75 complete all as specified and directed:-\n\nAir filter element | 4 | Each | |
| 9 | 2.01 | Safety cartridge | 4 | Each | |
| 10 | 2.02 | Oil filter spare 8000 Hrs | 4 | Each | |
| 11 | 2.03 | Air/Oil filter Kit C-90 RXD | 4 | Each | |
| 12 | 2.04 | Oil separator kit GA 37±55 | 4 | Each | |
| 13 | 2.05 | Oil RS ultra | 110 | Litre | |
| 14 | 2.06 | MPV.KIT | 4 | RM | |
| 15 | 2.07 | THERM.VALVE 75C KIT | 2 | Each | |
| 16 | 2.08 | INLET VALVE KIT | 2 | Each | |
| 17 | 2.09 | SOLENOID VALVE 50-60HZ VSD | 2 | Each | |
| 18 | 2.1 | AC CONTACTOR(110V,50HZ,1NO,6A) | 2 | Each | |
| 19 | 2.11 | MOTOR PROTECTION C.B. (4-6.3A) | 2 | Set of three | |
| 20 | 2.12 | THERMIC, GZ1E08 | 2 | Set of three | |
| 21 | 2.13 | EMERGENCY STOP | 2 | Each | |
| 22 | 2.14 | CONTACT BLOCK (NC) | 1 | Each Job | |
| 23 | 2.15 | TRANSFORMER 415V/110V-250VA + | 2 | Each | |
| 24 | 2.16 | TRANSFORMER 230V/24V - 30VA | 2 | each | |
| 25 | 2.17 | PRESSURE SWITCH | 2 | RM | |
| 26 | 2.18 | FILTER DRYER | 2 | RM | |
| 27 | 3 | Supply & fix following Spare parts in replacement for running of the Air Compressor plants of Model GAe-55 A pack 13 Bar complete all as specified and directed:-\n\nMPV.KIT | 1 | Each | |
| 28 | 3.01 | OIL SEPARATOR KIT GA37+-55 | 1 | Each | |
| 29 | 3.02 | AIR HOSE | 1 | Each | |
| 30 | 3.03 | HOSE ASSEMBLY | 1 | Each | |
| 31 | 3.04 | PIPE | 1 | Each | |
| 32 | 3.05 | O-RING 59.5X3 | 1 | Each | |
| 33 | 3.06 | SOLENOID VALVE 110/50 | 1 | Each | |
| 34 | 3.07 | SAFETY VALVE 14,5 BAR | 1 | Each | |
| 35 | 3.08 | THERMOSTAT KIT 60ºC | 1 | Each | |
| 36 | 3.09 | SERVICE KIT WSD25-40 | 1 | Each | |
| 37 | 3.1 | PRESS.TRANSDUCER | 1 | Each | |
| 38 | 3.11 | CONTACTOR | 1 | Each | |
| 39 | 3.12 | THERMAL OLR | 1 | Each | |
| 40 | 3.13 | EMERGENCY STOP | 1 | Each | |
| 41 | 3.14 | FILTER ELEMENT | 1 | Each | |
| 42 | 3.15 | FILTER OIL | 1 | Each | |
| 43 | 3.16 | Filter kit GAe55,GAe75 | 1 | Each | |
| 44 | 4 | Supply & fix following Spare parts in replacement for running of the Air Compressor plants of Model GAe-22 complete all as specified and directed:-\n\nAIR FILTER | 1 | Each | |
| 45 | 4.01 | FILTER OIL | 1 | Each | |
| 46 | 4.02 | SEPARATOR OIL SPARE PART | 1 | Each | |
| 47 | 4.03 | OIL RS ULTRA | 20 | Litre | |
| 48 | 4.04 | ELBOW AIR INLET | 1 | Each | |
| 49 | 4.05 | SOLENOID VALVE 110/50 | 1 | Each | |
| 50 | 4.06 | THERMOSTAT KIT 60ºC | 1 | Each | |
| 51 | 4.07 | O-RING 32.15X3.53 | 1 | Each | |
| 52 | 4.08 | VALVE SAFETY | 1 | Each | |
| 53 | 4.09 | SHAFT SEAL KIT GA11-30C / | 1 | Each | |
| 54 | 4.1 | O-RING | 1 | Each | |
| 55 | 4.11 | SENSOR | 1 | Each | |
| 56 | 4.12 | MOTOR SERVICE KIT FOR GA11-22 | 1 | Each | |
| 57 | 4.13 | RELAY PHASE SEQ. | 1 | Each | |
| 58 | 5 | M&L for scrapping out existing old paint and applying one coat synthetic enamel blue shade paint over a coat of red oxide primer on exposed surfaces to existing MS iron pipe 50mm dia in any height in hanger/wall over ground complete all as specified and directed. | 225 | RM | |
| 59 | 6 | M&L for scrapping out existing old paint and applying one coat synthetic enamel blue shade paint over a coat of red oxide primer on exposed surfaces to existing MS pipe 40 mm dia in any height in hanger/wall over ground complete all as specified and directed. | 195 | RM | |
| 60 | 7 | M&L for scrapping out existing old paint and applying one coat synthetic enamel blue shade paint over a coat of red oxide primer on exposed surfaces to existing MS pipe 25 mm dia in any height in hanger/wall over ground complete all as specified and directed. | 270 | RM | |
| 61 | 8 | M&L for scrapping out existing old paint and applying one coat synthetic enamel blue shade paint over a coat of red oxide primer on exposed surfaces to existing MS pipe 15mm dia in any height in hanger/wall over ground complete all as specified and directed. | 190 | RM | |
| 62 | 9 | S&F in replacement of TPN MCB 63 Amps, 10 KA, 415 Volts complete all as specified and directed. | 10 | Each | |
| 63 | 10 | S&F in replacement of single phase preventer relay VSP-2 415 V AC complete all as specified and directed.\n | 5 | Each | |
| 64 | 11 | S&F in replacement of electronic timer type ST-100,12-120 sec 415 volts complete all as specified and directed.\n | 3 | Each | |
| 65 | 12 | S&F in replacement of over load relay suitable for ML3/ML4 (L&T series) complete all as specified and directed. | 6 | Each Job | |
| 66 | 13 | S&F in replacement of 3 Pole power contactor type MNX 18 with auxiliary contact of L&T Make for 3 phase and 3 HP motor complete all as specified and directed. | 6 | Each Job | |
| 67 | 14 | S&F in replacement of 3 Pole power contactor type ML3 suitable for 3 phase motor complete all as specified and directed. | 3 | Each Job | |
| 68 | 15 | S&F in replacement of 3 Pole power contactor type ML4 suitable for 3 phase motor complete all as specified and directed. | 2 | Each Job | |
| 69 | 16 | S&F in replacement of 3 Pole power contactor type ML6 suitable for 3 phase motor complete all as specified and directed. | 1 | Each Job | |
| 70 | 17 | S&F in replacement of DOL starter type MK-1 including making electrical connection complete all as specified and directed. | 4 | Each job | |
| 71 | 18 | Repair & Maintenance of LT Panel board by taking shut down, removing of carbon particles, rubbing of heated portion of bus bar and cleaning complete by means of CRC-226/Petrol tightening of all joints in bus bar, checking of earth and neutral voltage and make a record, replacement of u/s nuts/bolts/washers including replacement of corroded glands, lugs/ thimbles and tightening them properly complete all as specified and directed.\nNote:- Replacement of major items like contractor, MCCB,single phase preventer etc. shall be measured and paid separately under relevant items | 4 | Each Job | |
| 72 | 19 | S&F in replacement of MCCB type thermal magnetic release four pole 3 phase 415 volts capacity 250 Amps,36 KA including taking down UNSV MCCB from existing location complete all as specified and directed.\nMake:- L&T/Legrand/HPL | 2 | Each | |
| 73 | 20 | S&F in replacement of MCCB type thermal magnetic release four pole 3 phase 415 volts capacity 100 Amps,16 KA including taking down UNSV MCCB from existing location complete all as specified and directed.\nMake:- L&T/Legrand/HPL | 3 | Each | |
| 74 | 21 | S&F in replacement of Digital ammeter flush type 96X96 sqmm, 5A class 1 with suitable fixing arrangement and CT coil for easily fixing in existing LT panel including necessary wiring complete all as specified and directed. | 2 | Each | |
| 75 | 22 | S&F in replacement of Digital voltmeter flush type 96X96 sqmm with suitable fixing arrangement for easily fixing in existing LT panel including necessary wiring complete all as specified and directed. | 2 | Each | |
| 76 | 23 | S&F in replacement of Indicator lamp assembly LED type (RYB) in existing LT panel with suitable wiring complete all as specified and directed. | 10 | Set of three | |
| 77 | 24 | Dismantling of existing electric motor (3 phase 440 volt, squirrel case, slip ring/induction motor) form foundation and disconnecting from electrically and mechanically from air compressor coupling. Taking out the motor from starter strip re-winding by using appropriate supper quality copper winding wire of suitable guage including varnishing, bearing as per sample and insulation paper all complete of capacity 100 HP electric motor and reconnection after rewinding complete all as specified and directed. | 1 | Each job | |
| 78 | 25 | Dismantling of existing electric motor (3 phase 440 volt, squirrel case, slip ring/induction motor) form foundation and disconnecting from electrically and mechanically from air compressor coupling. Taking out the motor from starter strip re-winding by using appropriate supper quality copper winding wire of suitable guage including varnishing, bearing as per sample and insulation paper all complete of capacity 50 HP electric motor and reconnection after rewinding complete all as specified and directed. | 1 | Each job | |
| 79 | 26 | Dismantling of existing electric motor and mono block pump (3 phase 440 volt, squirrel case, slip ring/induction motor) form foundation and disconnecting from electrically and mechanically from foundation. Taking out the motor from starter strip re-winding by using appropriate supper quality copper winding wire of suitable guage including varnishing, bearing as per sample and insulation paper all complete of capacity 3 HP electric motor and reconnection after rewinding complete all as specified and directed. | 2 | Each job | |
| 80 | 27 | Dismantling of existing electric motor and mono block pump (3 phase 440 volt, squirrel case, slip ring/induction motor) form foundation and disconnecting from electrically and mechanically from foundation. Taking out the motor from starter strip re-winding by using appropriate supper quality copper winding wire of suitable guage including varnishing, bearing as per sample and insulation paper all complete of capacity 2 HP electric motor and reconnection after rewinding complete all as specified and directed. | 2 | Each job | |
| 81 | 28 | Dismantling of existing electric motor for cooling tower (3 phase 440 volt, squirrel case, slip ring/induction motor) form foundation and disconnecting from electrically and mechanically from foundation. Taking out the motor from starter strip re-winding by using appropriate supper quality copper winding wire of suitable guage including varnishing, bearing as per sample and insulation paper all complete of capacity 2 HP electric motor and reconnection after rewinding complete all as specified and directed. | 2 | Each job | |
| 82 | 29 | Repair and maint of FRP cooling towers of air compressor by means removing of PVC fills, header, nozzles etc., cleaning of nozzles, header, fills, and re-fixing the same with the replacement of unserviceable PVC fills including painting of external surfaces of cooling towers with one coat of synthetic enamel paint after preparation of surfaces complete all as specified and directed.\nNote:- PVC fills shall be measured and paid separately under respective item | 4 | Each job | |
| 83 | 30 | Supply only PVC fills block 600x300x150mm size complete all as specified and directed. | 100 | Each | |
| 84 | 31 | Supply and filling of compressor oil Servo 150 for Ingersoll Rand Air Compressor at various location including taking out old unserviceable compressor oil complete all as specified and directed. | 210 | Litre | |
| 85 | 32 | Supply and filling of lubricating oil Servo Press-220 at various locations including taking out old unserviceable lubricating oil complete all as specified and directed. | 40 | Litre | |
| 86 | 33 | S&F in replacement of 15 mm dia ball brass valve, high pressure, with polythene float and fly nuts complete, screwed for iron pipe or brass ferrule and fixed complete all as specified and directed. | 4 | Each | |
| 87 | 34 | S&F in replacement of 25 mm dia ball brass valve, high pressure, with polythene float and fly nuts screwed for iron pipe or brass ferrule and fixed complete all as specified and directed. | 6 | Each | |
| 88 | 35 | S&F in replacement of 15mm bore air regulating valve of size complete with ball valve, air regulating valve, pressure gauge and quick snap coupling complete suitable for compressed air complete all as specified and directed. | 10 | Each | |
| 89 | 36 | Maintenance and complete servicing of Air Compressor by cleaning of complete body, removing of oil from body, cleaning of air filter, removing of moisture from moisture separator and top up of compressor oil, checking of oil leakage and rectify by replacement of oil seal , air & oil filter complete all as specified and directed. \nMake of Air Compressor :- Ingersoll R and model No 9x7 ESV-1 -01 No,Lub, 8x5 ESV-1-01 No Lub, 9x7 ESV-1 NL-2 No,UP511CTAS-8- 01 No of capacity 32 to 500 CFM \nNote:- Compressor oil required for top up shall be measured and paid separately under respective item as considered therein. | 5 | Each Job | |
| 90 | 37 | Maintenance and complete overhauling of Air Compressor make – Ingersoll-Rand, Model 9x7 ESV-1 Lub at E&IRS de-caning of old pump oil, lubricating oil, opening and taking out of suction/discharge line filters, loading/unloading system, disconnecting water lines connections, checking of V-belts as required and all of internal parts of Air Compressors, cleaning of all parts, removing any deposited carbon on channels, cleaning of crank case pump, checking and cleaning of connecting rods, crank shaft bearings, replacement of oil seals, loading/unloading plunger and re-assembling of air compressor after repair and replacement of un serviceable parts with new parts, including over hauling of oil pump assy making suction/discharge connection, fixing to existing new/old serviceable V-belt to bring the compressors ready in position for use, testing on load minimum eight hours complete all as specified and directed . \nNote :-Any parts/Spares/items required for repairs shall be measured and paid separately in respective items as supply only and fixing charges for the same shall be deemed to be included in the quoted rate.\n. | 1 | Each Job | |
| 91 | 38 | Supply Only Spares/Parts For 9x7 ESV-1 Lub vertical Air compressor:-\nRing piston 9" | 1 | Each | |
| 92 | 39 | All as per item No 38 but for Ring piston for unloader | 1 | Each | |
| 93 | 40 | All as per item No 38 but for O ring for unloader | 1 | Each | |
| 94 | 41 | All as per item No 38 but for Dowell pin | 3 | Each | |
| 95 | 42 | All as per item No 38 but for Valve auxiliary | 1 | Each | |
| 96 | 43 | All as per item No 38 but for Oil filter. | 1 | Each Set | |
| 97 | 44 | All as per item No 38 but for Gasket set complete | 1 | Each set | |
| 98 | 45 | All as per item No 38 but for Filter element. | 1 | Each | |
| 99 | 46 | All as per item No 38 but for Spring for plunger FAU | 1 | Each | |
| 100 | 47 | All as per item No 38 but for Oil seal for crank shaft. | 1 | Each | |
| 101 | 48 | All as per item No 38 but for Lubricating oil case complete. | 1 | Each | |
| 102 | 49 | S&F in replacement of oil pump assembly suitable for air compressor 120 cfm to 500 cfm complete all as specified and directed. | 2 | Each Job | |
| 103 | 50 | S&F in replacement auto drain trap valve 15 mm bore including all fitting and control drain pipe as required at site including making electrical connection complete all as specified and directed. | 4 | Each job | |
| 104 | 51 | Supply & Replacement Rotational moulded Polyethylene water storage tank -1000 liters capacity ISI marked (cylindrical vertical with closed top) hoisted and fixed in position all as specified and directed. | 2 | Each | |
| 105 | 52 | Supply and laying in trenches/wall steel water tubes medium grade galvanised of size 15 mm dia with all fittings in wall trench complete all as specified and directed . | 40 | RM | |
| 106 | 53 | -ditto- all as per item No 52 but for size 20 mm dia | 30 | RM | |
| 107 | 54 | -ditto- all as per item No 52 but for size 25 mm dia | 50 | RM | |
| 108 | 55 | Supply & fix in replacement of MS pipe 'C' class including cutting & welding work and connected fitting as required at site complete all as specified and directed .\n 50 mm dia bore | 50 | RM | |
| 109 | 56 | -ditto- all as per item No 55 but for size 40 mm dia bore | 50 | RM | |
| 110 | 57 | Supply & fix in replacement gun metal gate or globe valve of 15 mm dia with iron wheel head screwed both ends for iron pipes incl dismantling (fixed in repairs) of existing unserviceable gate valve for the following dia. | 4 | Each | |
| 111 | 58 | S&F in replacement of gun metal gate or globe valve of 25 mm dia with iron wheel head screwed both ends for iron pipes incl dismantling (fixed in repairs) of existing unserviceable gate valve complete all as specified and directed. | 4 | Each | |
| 112 | 59 | S&F in replacement of gun metal gate or globe valve of 50 mm dia with iron wheel head screwed both ends for iron pipes incl dismantling (fixed in repairs) of existing unserviceable gate valve complete all as specified and directed. | 4 | Each | |
| 113 | 60 | S&F in replacement of air control valve Ball valve suitable for compressed air for the 50mm dia bore size of MS pipe class 'C' complete all as specified and directed. | 18 | Each\n | |
| 114 | 61 | Material & Labour for scraping out old paint from the inner & outer surface of the body painting of vertical air receiver with one coat of synthetic enamel paint of approved colour after preparation of surface by one coat process including gasket set for opening of air receiver,connected pipe lines & valves from air receiver to air compressor for 3 Cum capacity complete all as specified and directed. | 10 | Each job |
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