Indian Oil Corporation Limited-IOCL has published Composite Works For Mechanical , Civil And Structural And Electrical Jobs For Avu Pre-Heat Improvement Project At Digboi Refinery. Submission Date for this Tender is 27-03-2020. Electrical Maintenance Tenders in IOCL AOD DIGBOI Assam. Bidders can get complete Tender details and download the document.
| Name of Work: Composite Works for Mechanical, Civil & Structural and Electrical Jobs for AVU Pre-Heat Improvement Project at Digboi Refinery | |||||
|---|---|---|---|---|---|
| Sl. No. | Item Description | Item Code / Make | Quantity | Units | |
| 1 | 10 | Services-Mech. Piping & Equipt. Erection | Item 00010 | ||
| 2 | 10.01 | CARBON STEEL PIPING JOINTS FOR HYDROCARBON SERVICE (WITH WELDING ELECTRODE E-6010 / E-7018) Transportation of all piping items from owner's storage points to work site and/ or pre-fabrication yard and to site after pre-fabrication; cutting, grinding, edge preparation of pipes and fittings, like flanges, elbows, tees, reducers etc. to match the mating edges of different thickness; fit-up, bending, welding using approved welding electrodes as per owners quality requirements etc. as per codes/specifications, drawing etc., threading, laying, erection and alignment of pipes at ground level i.e. upto a height of 5 meters on sleepers, pipe racks etc. or upto 5 meters depth in trenches; connecting with equipment, nozzles, steam traps, strainers, orifice assemblies (including tapping upto first block valve), spray nozzles rotameters; tapping for instrument connections like pressure gauges, thermowells, sample connections, vents, drains etc. including fixing of all types of SW valves, gaskets, nuts and bolts, all inline instruments, elbows, tees, flanges, reducers, full coupling or half coupling, earthing strip wherever required; welding prefabricated shoes and supports (including alignment) as per the drawings, including preparation small bore isometric upto 1.5 inch NB, specifications, codes etc. and as per the instructions of the Engineer-in-Charge to his entire satisfaction including supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects in a workman like manner including area preparation for hot jobs, area cleaning after completion of work, flushing wherever required, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication as directed by the Engineer-in-Charge. NOTE : Proper safety arrangements for carrying out the job is under contractor's scope and the same has to be complied with as per the dire ctions of the Engineer- in-Charge. NOTE: For piping beyond 5 Mtr. elevation above and below ground piping and upto 10Mtr. rates is to be escalated by 20%. For more than 10 Mtr. but upto 15 Mtr. rates is to be escalated by 30%. For more than 15 Mtr but upto 20 Mtr. rates to be escalated by 40% respectively. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. NOTE: For piping where TIG welding is used for root run only, the rates to be escalated by 15% and where TIG welding is used for entire joints the rates to be escalated by 20%. NOTE: Payment of tapping points will also be made extra on joint basis, as the measurement is on joint basis. | Item 00011 | ||
| 3 | 10.02 | 15 mm NB, Schedule above 80 but upto 160 | Item 00012 | 30 | EA |
| 4 | 10.03 | 20 mm NB, Schedule above 80 but upto 160 | Item 00013 | 300 | EA |
| 5 | 10.04 | 25 mm NB, Schedule above 80 but upto 160 | Item 00014 | 20 | EA |
| 6 | 10.05 | 25 mm NB, Schedule upto 80 | Item 00015 | 85 | EA |
| 7 | 10.06 | 40 mm NB, Schedule above 80 but upto 160 | Item 00016 | 20 | EA |
| 8 | 10.07 | 40 mm NB, Schedule upto 80 | Item 00017 | 105 | EA |
| 9 | 10.08 | 50 mm NB, Schedule more than 40 but upto 80 | Item 00018 | 160 | EA |
| 10 | 10.09 | 80 mm NB, Schedule upto 40 | Item 00019 | 195 | EA |
| 11 | 10.1 | 100 mm NB, Schedule more than 40 but upto 80 | Item 00020 | 280 | EA |
| 12 | 10.11 | 100 mm NB, Schedule upto 40 | Item 00021 | 40 | EA |
| 13 | 10.12 | 150 mm NB, Schedule upto 40 | Item 00022 | 150 | EA |
| 14 | 10.13 | Extra for GTAW Piping This is extra payment for carrying out GTAW Welding for items covered under CME02008XX. Note: 1.Payment will be on actual job completed. 2.Any GTAW should be as per QAP/as directed by Engineer In-charge. | Item 00023 | 1 | LS |
| 15 | 10.14 | Extra for Piping at Height This is extra payment for carrying out Piping at Height beyond 5 Mtr. for items covered under CME02008XX. Note: 1.Payment will be on actual job completed. 2.Basic SOR Rate is piping upto 5 Mtr. above/below | Item 00024 | 1 | LS |
| 16 | 10.15 | ALLOY STEEL PIPING (ASTM A335 GR. P5) JOINTS Transportation of all piping items from owner's storage points to work site and/ or pre-fabrication yard and to site after pre-fabrication; cutting, grinding, edge preparation of pipes and fittings, like flanges, elbows, tees, reducers etc. to match the mating edges of different thickness; fit-up, bending, welding using approved welding electrodes as per owners quality requirements etc. as per codes/specifications, drawings etc. (alloy steel joints shall be welded by doing root run using TIG welding followed by filler passes by manual / semi-automatic arc welding. The job is to be pre-heated prior to welding and all joints to be stress relieved and fully radiographed, however, charges for stress relieving and radiography shall be paid separately), threading, laying, erection and alignment of pipes at ground level i.e. upto a height of 5 meters on sleepers, pipe racks etc. or upto 5 meters depth in trenches, anchoring wherever required, connecting with equipment, nozzles, steam traps, strainers, orifice assemblies (including tapping upto first block valve), spray nozzles rotameters; tapping for instrument connections like pressure gauges, thermowells, sample connections, vents, drains etc. including fixing of all types of SW valves, gaskets, nuts and bolts, all inline instruments, elbows, tees, flanges, reducers, full coupling or half coupling, earthing strip wherever required; welding prefabricated shoes and supports (including alignment) as per the drawings including preparation of small bore isometric upto 1.5 inch NB, specifications, codes etc. and as per the instructions of the Engineer-in-Charge to his entire satisfaction including supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects in a workman like manner including area preparation for hot jobs, area cleaning after completion of work, flushing wherever required, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication as directed by the Engineer-in-Charge. NOTE: Proper safety arrangements for carrying out the job is under contractor's scope and the same has to be complied with as per the dire ctions of the Engineer-in-charge. NOTE: For piping beyond 5 Mtr. elevation above and below ground piping and upto 10Mtr. rates is to be escalated by 20%. For more than 10 Mtr. but upto 15 Mtr. rates is to be escalated by 30%. For more than 15 Mtr but upto 20 Mtr. rates to be escalated by 40% respectively. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. NOTE: For piping where TIG welding is used for root run only, the rates to be escalated by 15% and where TIG welding is used for entire joints the rates to be escalated by 20%. NOTE: Payment of tapping points will also be made extra on joint basis, as the measurement is on joint basis. | Item 00025 | ||
| 17 | 10.16 | "15 mm NB, Schedule above 80 " | Item 00026 | 85 | EA |
| 18 | 10.17 | "20 mm NB, Schedule above 80 " | Item 00027 | 45 | EA |
| 19 | 10.18 | "25 mm NB, Schedule above 80 " | Item 00028 | 20 | EA |
| 20 | 10.19 | "25 mm NB, Schedule upto 80 " | Item 00029 | 5 | EA |
| 21 | 10.2 | "40 mm NB, Schedule above 120 " | Item 00030 | 25 | EA |
| 22 | 10.21 | "40mm NB, Schedule above 40 but upto 80 " | Item 00031 | 5 | EA |
| 23 | 10.22 | "50mm NB, Schedule above 40 but upto 80 " | Item 00032 | 15 | EA |
| 24 | 10.23 | "50 mm NB, Schedule upto 40 " | Item 00033 | 5 | EA |
| 25 | 10.24 | "80 mm NB, Schedule upto 40 " | Item 00034 | 135 | EA |
| 26 | 10.25 | "100mm NB, Schedule upto 40 " | Item 00035 | 15 | EA |
| 27 | 10.26 | Extra for GTAW Piping This is extra payment for carrying out GTAW Welding for items covered under CME03016XX. Note: 1.Payment will be on actual job completed. 2.Any GTAW should be as per QAP/as directed by Engineer In-charge. | Item 00036 | 1 | LS |
| 28 | 10.27 | Extra for Piping at Height This is extra payment for carrying out Piping at Height beyond 5 Mtr. for items covered under CME03016XX. Note: 1.Payment will be on actual job completed. 2.Basic SOR Rate is piping upto 5 Mtr. above/below | Item 00037 | 1 | LS |
| 29 | 10.28 | CS PPG JOINTS NHC ELECTD E-6013 Transportation of all piping items from owner's storage points to work site and/ or pre-fabrication yard and to site after pre-fabrication; cutting, grinding, edge preparation of pipes and fittings, like flanges, elbows, tees, reducers etc. to match the mating edges of different thickness; fit-up, bending, welding using approved welding electrodes as per owners quality requirements etc. as per codes/specifications, drawing etc., threading, laying, erection and alignment of pipes at ground level i.e. upto a height of 5 meters on sleepers, pipe racks etc. or upto 5 meters depth in trenches; connecting with equipment, nozzles, steam traps, strainers, orifice assemblies (including tapping upto first block valve), spray nozzles rotameters; tapping for instrument connections like pressure gauges, thermowells, sample connections, vents, drains etc. including fixing of all types of SW valves, gaskets, nuts and bolts, all inline instruments, elbows, tees, flanges, reducers, full coupling or half coupling, earthing strip wherever required; welding prefabricated shoes and supports (including alignment) as per the drawings, including preparation small bore isometric upto 1.5 inch NB, specifications, codes etc. and as per the instructions of the Engineer-in-Charge to his entire satisfaction including supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects in a workman like manner including area preparation for hot jobs, area cleaning after completion of work, flushing wherever required, cleaning of pipes externally off all foreign materials like weld beads, clamps fixtures etc. used in fabrication as directed by the Engineer-in-Charge. NOTE : Proper safety arrangements for carrying out the job is under contractor's scope and the same has to be complied with as per the dire ctions of the Engineer- in-Charge. NOTE: For piping beyond 5 Mtr. elevation above and below ground piping and upto 10Mtr. rates is to be escalated by 20%. For more than 10 Mtr. but upto 15 Mtr. rates is to be escalated by 30%. For more than 15 Mtr but upto 20 Mtr. rates to be escalated by 40% respectively. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. NOTE: For piping where TIG welding is used for root run only, the rates to be escalated by 15% and where TIG welding is used for entire joints the rates to be escalated by 20%. NOTE: Payment of tapping points will also be made extra on joint basis, as the measurement is on joint basis. | Item 00038 | ||
| 30 | 10.29 | 15 mm NB, Schedule above 80 but upto 160 | Item 00039 | 125 | EA |
| 31 | 10.3 | 20 mm NB, Schedule above 80 but upto 160 | Item 00040 | 40 | EA |
| 32 | 10.31 | 25 mm NB, Schedule above 80 but upto 160 | Item 00041 | 20 | EA |
| 33 | 10.32 | 40 mm NB, Schedule above 80 but upto 160 | Item 00042 | 75 | EA |
| 34 | 10.33 | 50 mm NB, Schedule more than 40 but upto 80 | Item 00043 | 45 | EA |
| 35 | 10.34 | 100 mm NB, Schedule upto 40 | Item 00044 | 40 | EA |
| 36 | 10.35 | Extra for GTAW Piping This is extra payment for carrying out GTAW Welding for items covered under CME02020XX. Note: 1.Payment will be on actual job completed. 2.Any GTAW should be as per QAP/as directed by Engineer In-charge. | Item 00045 | 1 | LS |
| 37 | 10.36 | Extra for Piping at Height This is extra payment for carrying out Piping at Height beyond 5 Mtr. for items covered under CME02020XX. Note: 1.Payment will be on actual job completed. 2.Basic SOR Rate is piping upto 5 Mtr. above/below | Item 00046 | 1 | LS |
| 38 | 10.37 | DYE PENETRATION TEST FOR PIPING WORKS Performance of dye penetration test including supply of all necessary materials, penetrant, developer etc. along with all equipment#s, labour, for carrying out the work as per specification & direction of engineer -in-charge at all elevations. Test has to be carried out in all metallurgy the test has to carry out on all schedules of pipes. NOTE: Since inch dia unit is not available in SAP, hence for estimate unit is to be taken as " dia. | Item 00047 | ||
| 39 | 10.38 | For Pipes (Per Inch Dia) | Item 00048 | 4800 | " |
| 40 | 10.39 | RADIOGRAPHY OF PIPING WORKS Performance of radiographic inspection on all type & sizing of piping/ pipe fittings in position at all heights inclusive of providing sources, film, chemicals, & all necessary equipment#s, consumables etc. complete in all respect as per specification & instruction of the Engineer-in-Charge. NOTE: Since inch dia unit is not available in SAP, hence for estimate unit is to be taken as " dia. | Item 00049 | ||
| 41 | 10.4 | For Pipes (Per Inch Dia) | Item 00050 | 1525 | " |
| 42 | 10.41 | HEAT TREATMENT Heat treatment of shop fabricated for already installed piping / static equipment etc. for joints or other operations wherever required. Heating to be carried out in a furnace or by using an electric resistance or induction heating equipment ensuring uniform temperature attainment at all points of the portion being heat-treated. The portion under heat treatment shall be wrapped suitably under insulation to avoid any harmful temperature gradient. The temperature thus attainted in the portion under heat treatment shall be recorded by means of thermocouples, pyrometer and an automatic temperature recorders suitably calibrated should be employed. The calibration chart of each recorder along with hardness test results shall be submitted to the Engineer-in-Charge for approval. The details of heat treatment such as heating rate, soaking temperature pause period and cooling rate etc. to be carried out as per relevant standards / code as instructed by the Engineer-in-Charge. NOTE: Since inch dia unit is not available in SAP, hence for estimate unit is to be taken as " dia. | Item 00051 | ||
| 43 | 10.42 | For Pipes (Per Inch Dia) | Item 00052 | 865 | " |
| 44 | 10.43 | HYDROTESING OF PIPING WORKS Hydrostatic testing of pipelines at the specified pressure including blinding/deblinding, fabrication and fixing of testing connections, pressure gauge installation. Hose pipe connection and making all other arrangements as required and dewatering, flushing and boxing up after fixing proper gaskets with supply of all labour, tools andtackles, instruments and instruction of the Engineer-in-Charge. The job has to be carried out at all elevations. | Item 00053 | ||
| 45 | 10.44 | 15 mm | Item 00054 | 170 | M |
| 46 | 10.45 | 20 mm | Item 00055 | 15 | M |
| 47 | 10.46 | 25 mm | Item 00056 | 20 | M |
| 48 | 10.47 | 40 mm | Item 00057 | 25 | M |
| 49 | 10.48 | 50 mm | Item 00058 | 65 | M |
| 50 | 10.49 | 80 mm | Item 00059 | 300 | M |
| 51 | 10.5 | 100 mm | Item 00060 | 230 | M |
| 52 | 10.51 | 150 mm | Item 00061 | 95 | M |
| 53 | 10.52 | INSTALLATION OF FLANGED / RTJ VALVES Transportation of all types of flanged / RTJ valves, gaskets, nut bolts etc. either from owner's storage point to workshop and / or worksite and installation of valves at ground level i.e. up to a height of 5 meters on sleepers, pipe racks etc. or up to 5 meters depth in trenches including assembly of valve accessories, cleaning of flanged faces, lapping of RTJ rings, cutting the gaskets to proper size, placing the gaskets / RTJ ring properly, tightening of studs, providing earthing protection by way of fixing strips, all complete as per drawings and direction of the Engineer-in-Charge including all labour, tools, tackles, consumables and supervision etc. | Item 00062 | ||
| 54 | 10.53 | For Valves (other than RTJ) | Item 00063 | 4886 | KG |
| 55 | 10.54 | REMOVAL OF FLANGED / RTJ VALVES Dismantling and removal of all types of flanged including RTJ valves from pipelines at ground level i.e. up to a height of 5 meters on sleepers, pipe racks etc. or up to 5 meters depth in trenches including removal of gaskets, nut bolts etc. and transportation either to owner's storage point / workshop and / or scrapyard including loosening of studs, disconnecting earthing protection all complete as per direction of the Engineer-in-Charge including all labour, tools, tackles, consumables and supervision etc. | Item 00064 | 1700 | KG |
| 56 | 10.55 | BENDING OF PIPES Bending of pipes: the job includes bending of pipes in the required curvature and supply of all tools, tackles, labour and the supervision to complete the job as per and to the full satisfaction of the Engineer-in-Charge. | Item 00065 | ||
| 57 | 10.56 | 15 mm NB | Item 00066 | 45 | EA |
| 58 | 10.57 | DISMANTLING OF CARBON STEEL/ ALLOY STEEL PIPING BY HOT WORK (INSULATED/ UNINSULATED) Dismantling and removal of above ground, overhead under ground (upto depth of 5m) redundant, steam traced pipelines, insulated and u ninsulated, of carbon steel / alloy steel by gas cutting or by grinder from various locations such as pipe racks, columns, pump house, vessels, heaters, heat exchangers, desalter etc. upto a height of 5 meters including, removal of insulation material, all on line instruments, fittings, flanges, valves, vents, drains, branching etc.; lowering down the same to ground level with due care so that no other piping, equipment#s, machinery#s etc. is damaged; cutting into pieces if required; segregating for reclaiming useful fittings such as bends, flanges, valves, instruments etc. by unbolting, gas cutting, cold cutting etc.; transporting and stacking the salvageable useful materials to workshop / instrument workshop/ store or as per the direction of the Engineer-in-Charge and shifting the scrap pipes etc. to scrap yard or any other location within refinery premises and completing the job as per the instructions of Engineer-in-Charge. Job also includes supplying of all types of tools and tackles, lifting arrangements, equipment, machineries, all consumables and labour etc. to complete the work in all respects in a workman like manner including area preparation, taking clearance for hot jobs, blinding and de-blinding, area cleaning after completion of work, flushing wherever required as directed by the Engineer-in-Charge. NOTE : 1. Proper safety arrangements for carrying out the job is under contractor's scope and the same has to be complied with as per the d irections of the Engineer- in-Charge. 2. Salvaging of useful fitting from redundant pipe, if done, will be paid under separate item. 3. Civil works (excavation and back filling) for underground dismantling shall be paid under separate item from Civil SOR. Note: For piping beyond 5 Mtr. elevation above and below ground piping and upto 10Mtr. rates is to be escalated by 20%. For more than 10 Mtr. but upto 15 Mtr. rates is to be escalated by 30%. For more than 15 Mtr but upto 20 Mtr. rates to be escalated by 40% respectively. Requirement of scaffolding to be envisaged and decided by Engineer in Charge as per site requirement and scaffolding item to be paid separately. | Item 00067 | ||
| 59 | 10.58 | 15 mm NB | Item 00068 | 35 | M |
| 60 | 10.59 | 20 mm NB | Item 00069 | 5 | M |
| 61 | 10.6 | 25 mm NB | Item 00070 | 5 | M |
| 62 | 10.61 | 40 mm NB | Item 00071 | 5 | M |
| 63 | 10.62 | 50 mm NB | Item 00072 | 18 | M |
| 64 | 10.63 | 80 mm NB | Item 00073 | 45 | M |
| 65 | 10.64 | 100 mm NB | Item 00074 | 10 | M |
| 66 | 10.65 | 150 mm NB | Item 00075 | 12 | M |
| 67 | 10.66 | PAINTING SYSTEM Supply All necessary materials like primer/ paint etc., preparing surfaces and application of paint/ primer only one coat system as follows, at height up to 6m and in all position including the cost of scaffolding up to 6m, labour, tools & tackles, PPE, Sundries, Electricity charges, Water charges & Other Utility Charges etc. Surface preparation, Labour charges, scaffolding with material/ SQM has been considered as (Rs.48.61 + Rs.48.61 + Rs.82.79) NOTE: 1. Surface preparation (blast clean to SA 2 1/2), labour charges, scaffolding upto 6m height with material in contractor scope has been considered in the schedule of rates. However in case of repetitive painting only labour charges will be paid. 2. Cost towards PPE, Sundries, Electricity charges, Water charges & Other Utility Charges have been considered in the schedule of rates. 3. For painting above 6m height, differential cost of scaffolding as per Mechanical SOR shall be paid extra accordingly. 4.Supply of Air: Air supply during surface preparation in the unit will be provided by IOCL free of cost but in offsite where contractor is to supply the electrical driven air compressor, the painting rates will be 15% extra and in case of supply of diesel driven air compressor, the painting rates will be 25% extra. | Item 00076 | ||
| 68 | 10.67 | Surface Preparation Rate | Item 00077 | 409.04 | M2 |
| 69 | 10.68 | Scaffolding with Material (for painting) | Item 00078 | 1890 | M2 |
| 70 | 10.69 | Primer/ Paint (Insulated lines) | Item 00079 | ||
| 71 | 10.7 | Catalytically Cured High Build Phenolic Epoxy Paint Coat - Primer (2x150 micron DFT) upto 120°C temp. | Item 00080 | 104 | M2 |
| 72 | 10.71 | lnorganic Ethyl Zinc Silicate Primer (65-75 micron DFT) 120°C to 200°C temp. | Item 00081 | 104 | M2 |
| 73 | 10.72 | Catalytically Cured High Build Phenolic Epoxy Paint Epoxy Paint (3x100 micron DFT)120°C to 200°C temp. | Item 00082 | 104 | M2 |
| 74 | 10.73 | Heat resisting Aluminium Paint 200°C to 600°C (Silicone resin) First coat- Primer (20 micron DFT) | Item 00083 | 189.54 | M2 |
| 75 | 10.74 | Heat resisting Aluminium Paint 200°C to 600°C (Silicone resin) Second coat-Finish Coat (2x20 micron DFT) | Item 00084 | 189.54 | M2 |
| 76 | 10.75 | Primer/ Paint (Un-Insulated lines) | Item 00085 | ||
| 77 | 10.76 | lnorganic Ethyl Zinc Silicate Primer (65-75 micron DFT) upto 120°C | Item 00086 | 11.5 | M2 |
| 78 | 10.77 | Alkyd based High build MIO Intermediate Paint (100-150 micron DFT) | Item 00087 | 11.5 | M2 |
| 79 | 10.78 | Acrylic Polyurethane Paint (40-50 micron DFT) | Item 00088 | 11.5 | M2 |
| 80 | 10.79 | STEEL SCAFFLODING MATERIALS IN CONTRACTOR'S SCOPE The job includes transportation of scaffolding materials in contractor's scope of supply, erection of scaffolding at site covering the areas specified including providing vertical posts of pipes at inter distance of 1.5 m and horizontal numbers at a inter distance of 0.5 to 0.75 m, providing tie rods at corners to give sufficient strength to the structure, placing the wooden / steel planks / FRP gratings on top for making sufficient area. Dismantling scaffolding after completion of job and returning the scaffolding material to specified place including all tools, tackles, consumables, labours and contractor's supervision as directed by the Engineer-in-Charge 1. For measurement in SQM: 2 (length + width) X height area covered by the scaffolding is to be taken. 2. Scaffolding measurement to be done by breaking the height into parts as per height slab mentioned below and adopting respective rates against mentioned height slabs. | Item 00089 | ||
| 81 | 10.8 | Upto 6 M | Item 00090 | 1890 | M2 |
| 82 | 10.81 | INSTALLATION OF STATIC EQUIPMENT SUCH AS HEAT EXCHANGERS / COOLERS / CONDENSERS ETC. UPTO 5 MT Transportation of the exchangers from owner's storage point to worksite erection at various elevations on foundation/ supporting structure, levelling, aligning, grouting, fixing of foundation bolts, stacking of multitier exchangers (which are stored in unstack condition), flushing, testing, draining by compressed air and completing the work in all respect including fixing strips and electrodes as per specifications. Job also includes supplying of all types of tools, tackles, lifting arrangements, cranes, tractor trolley and equipment, machineries all consumables and labour to complete the job in a workman like manner, erection and removal of steel scaffolding wherever required, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge.to the full satisfaction of the Engineer-in-Charge. | Item 00091 | 16 | TO |
| 83 | 10.82 | INSTALLATION OF STATIC EQUIPMENT SUCH AS HEAT EXCHANGERS/ COOLERS/ CONDENSERS ETC. MORE THAN 5 MT AND UPTO 10 MT Transportation of the exchangers from owner's storage point to worksite erection at various elevations on foundation/ supporting structure, levelling, aligning, grouting, fixing of foundation bolts, stacking of multitier exchangers (which are stored in unstack condition), flushing, testing, draining by compressed air and completing the work in all respect including fixing strips and electrodes as per specifications. Job also includes supplying of all types of tools, tackles, lifting arrangements, cranes, tractor trolley and equipment, machineries all consumables and labour to complete the job in a workman like manner, erection and removal of steel scaffolding wherever required, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge. | Item 00092 | 7.5 | TO |
| 84 | 10.83 | DISMANTLING OF EQUIPMENT The job involves removal of existing equipment along with base frame/ support plate, insulation etc. unfastening, dismantling and transporting of all types of equipment from all elevations such as vessels, heat-exchangers, pumps, mixers etc. with all care to avoid any damage to equipment to the scrapyard/ project stores/ main stores/ designated place with all connected structural, various fittings, instruments installed on the equipment. Job also includes supplying of all types of tools, tackles, lifting arrangements, cranes, tractor trolley and equipment, machineries all consumables and labour to complete the job in a workman like manner, erection and removal of steel scaffolding wherever required, area preparation for hot job and area cleaning after completion of work including blinding, deblinding, removal of insulation, gas cutting of bolts, chipping of foundation, flushing wherever required. All jobs are to be carried out as per the instruction and to the full satisfaction of the Engineer-in-Charge. | Item 00093 | 1.728 | TO |
| 85 | 10.84 | Escalation Factor @ 11.97% for above Mechanical SORs | Item 00094 | 1 | LS |
| 86 | 10.85 | Shutdown Factor Escalation @ 25% for Shutdown Jobs | Item 00095 | 1 | LS |
| 87 | 20 | Civil & Structrual | Item 00096 | ||
| 88 | 20.01 | Earth work in excavation by mechanical means (Hydraulic excavator) / manual means in foundation trenches or drains (not exceeding 1.5 m in width or 10 sqm on plan) including dressing of sides and ramming of bottoms, lift up to 1.5 m, including getting out the excavated soil and disposal of surplus excavated soil as directed, within a lead of 50 m. | Item 00097 | ||
| 89 | 20.02 | All kinds of soil | Item 00098 | 37.5 | M3 |
| 90 | 20.03 | Providing and laying in position cement concrete of specified grade excluding the cost of centring and shuttering -All work upto plinth level. | Item 00099 | ||
| 91 | 20.04 | 1:1:2 (1 Cement : 1 coarse sand : 2 graded stone aggregate 20 mm nominal size) | Item 00100 | 6.78 | M3 |
| 92 | 20.05 | 1:3:6 (1 cement : 3 coarse sand: 6 graded stone aggregate 20 mm nominal size) | Item 00101 | 1.54 | M3 |
| 93 | 20.06 | Centring and shuttering including shuttering, propping etc. and removal of form work for: | Item 00102 | ||
| 94 | 20.07 | Foundations, footings, bases of Columns | Item 00103 | 57 | M2 |
| 95 | 20.08 | Steel reinforcement for R.C.C work including straightening, cutting, bending, placing in position and binding all complete upto plinth level as well as above plinth level. | Item 00104 | ||
| 96 | 20.09 | Mild steel and medium tensile steel bars | Item 00105 | 1050 | KG |
| 97 | 20.1 | Structural steel work in single section fixed with or without connecting plate including cutting, hoisting, fixing in position and applying a priming coat of approved steel primer all complete. | Item 00106 | 52580 | KG |
| 98 | 20.11 | Steel work welded in built up section/framed work including cutting hoisting, fixing in position and applying a priming coat of approved steel primer using structural steel etc. as required. | Item 00107 | ||
| 99 | 20.12 | In gratings, frames, guard bar, ladders, railings, brackets, gates & similar works. | Item 00108 | 6825.6 | KG |
| 100 | 20.13 | Providing and fixing hand rail of approved size by welding etc. to steel ladder railing, balcony railing & stair case railing & stair case railing including applying a priming coat of approved steel primer. | Item 00109 | ||
| 101 | 20.14 | M.S. tube | Item 00110 | 880 | KG |
| 102 | 20.15 | Finishing with Epoxy paint (two or more coats) at all locations prepared and applied as per manufacturers specifications including appropriate priming coat, preparation of surface etc. complete. | Item 00111 | ||
| 103 | 20.16 | On steel work | Item 00112 | 350 | M2 |
| 104 | 20.17 | On concerete work | Item 00113 | 7.5 | M2 |
| 105 | 20.18 | Dismantling steel work in single sections including dismembering and stacking within 50 metres lead in: | Item 00114 | ||
| 106 | 20.19 | Dismantling steel work in built up sections in angles, tees, flats & channels including all gusset plates, bolts, nuts, cutting rivets, welding, etc. including dismembering and stacking within 50 metres lead: | Item 00115 | 2500 | KG |
| 107 | 20.2 | "Providing and applying 38 mm thick (average) premixed formulated onecoat gypsum lightweight plaster having addtives and light weightaggregate as vermiculite/perlite respectively conforming to IS: 2547(Part I & II) 1976, applied on hacked/ uneven background such as barebrick/ block/RCC work on walls & ceiling/ all structural components ofpipe racks at all floors and locations, finished in smooth line and level etc. complete as per drawings,specification and direction of Engineer-in-Charge. | Item 00116 | 100 | SQM |
| 108 | 20.21 | Providing 2.5mm wire mesh (50mmx50mm square grid) for concreting in fire proofing as per drawing, specification and direction of Engineer-in-Charge. | Item 00117 | 100 | SQM |
| 109 | 20.22 | Grouting under column bases as required, curing and finishing the exposed surfaces including all materials as per drawings and directionsof the Engineer with non-shrink grout like conbextra GP2 or equivalentmix etc, all complete as per drawings and specification. | Item 00118 | 0.225 | CUM |
| 110 | 20.23 | Area Index @ 26.73% for item no 10 to 190 | Item 00119 | 1 | LS |
| 111 | 30 | INSULATION | Item 00120 | ||
| 112 | 30.01 | Providing and fixing single/multiple layer of machine stitched preformed LRB mineral wool mattresses of density 150 kg/cum conforming to IS:8183 in required thickness over the technological equipments like columns, vessels, ducts, horton spheres, storage tanks etc., finishing the surface with approved protective coating like cement sand plaster / aluminum or GI sheet cladding including cleaning of the surface with wire brush, fixing the insulation mattresses in position and securing the same properly, etc. all complete with tools, tackles, materials such as self tapping screws, lacing, binding, stitching wire, labour etc. complete in accordance with the specifications laid down in the contract and in the latest IS standards as per the directions of Engineer-in-Charge, but excluding the cost of scaffolding. Cost of Scaffolding will be paid as per scaffolding item available in M&I Mechanical SOR. Note: 1. Contractor has to make his own arrangement for procurement and storage of all the materials. 2. Payment for protective layer of cement sand plaster and / or cladding including Aluminium / GI sheets shall be made under a separate item. 3. The item includes disposal of the debris to the directed place within 2km. lead as per the direction of Engineer-in-Charge. 4. Contractor has to produce manufacturer's certificate in support of characteristics of insulation materials i.e. 'K' value, density etc. | Item 00121 | ||
| 113 | 30.02 | Thickness of insulation - 25mm | Item 00122 | 45 | M2 |
| 114 | 30.03 | Thickness of insulation - 40mm | Item 00123 | 110 | M2 |
| 115 | 30.04 | Thickness of insulation - 50mm | Item 00124 | 75 | M2 |
| 116 | 30.05 | Thickness of insulation - 65mm | Item 00125 | 70 | M2 |
| 117 | 30.06 | Thickness of insulation - 80mm | Item 00126 | 15 | M2 |
| 118 | 30.07 | Providing and fixing single/multiple layer of machine stitched preformed LRB mineral wool mattresses of density 150 kg/cum conforming to IS:8183 in required thickness over the technological equipments like columns, vessels, ducts, horton spheres, storage tanks etc., finishing the surface with approved protective coating like cement sand plaster / aluminum or GI sheet cladding including cleaning of the surface with wire brush, fixing the insulation mattresses in position and securing the same properly, etc. all complete with tools, tackles, materials such as self tapping screws, lacing, binding, stitching wire, labour etc. complete in accordance with the specifications laid down in the contract and in the latest IS standards as per the directions of Engineer-in-Charge, but excluding the cost of scaffolding. Cost of Scaffolding will be paid as per scaffolding item available in M&I Mechanical SOR. Note: 1. Contractor has to make his own arrangement for procurement and storage of all the materials. 2. Payment for protective layer of cement sand plaster and / or cladding including Aluminium / GI sheets shall be made under a separate item. 3. The item includes disposal of the debris to the directed place within 2km. lead as per the direction of Engineer-in-Charge. 4. Contractor has to produce manufacturer's certificate in support of characteristics of insulation materials i.e. 'K' value, density etc. | Item 00127 | ||
| 119 | 30.08 | Thickness of insulation - 25mm | Item 00128 | 9 | M2 |
| 120 | 30.09 | Thickness of insulation - 65mm | Item 00129 | 98.96 | M2 |
| 121 | 30.1 | Thickness of insulation - 80mm | Item 00130 | 254.473 | M2 |
| 122 | 30.11 | Thickness of insulation - 120mm | Item 00131 | 75.398 | M2 |
| 123 | 30.12 | Providing and Fixing cladding with new Aluminum plan /corrugated sheets of the following gauges. The job includes cutting, bending and grooving to proper shape and size and fixing with self-tapping screws, providing water proofing tar felt between the sheet overlap/joint, securing with mettalic bands wherever required at any height with all labour , all materials including cladding sheets, etc. complete as per specification and direction of Engineer-In-Charge but excluding the cost of scaffolding ( Payment shall be made on the area of the finished surface). Scaffolding will be paid seperately as per scaffolding item available in M&I-Mechanical SOR. | Item 00132 | ||
| 124 | 30.13 | Plain aluminum sheet - 22 SWG | Item 00133 | 752.831 | M2 |
| 125 | 30.14 | Area index @ 26.73% for all items except item no 30.05,30.06,30.09 ,30.1,30.11 | Item 00134 | 1 | LS |
| 126 | 40 | Electrical jobs | Item 00135 | ||
| 127 | 40.01 | EARTHING WITH GI STRIP Providing Earthing with GI strip of the following sizes including supply and laying of GI strip and connecting consumables, all complete with labour and materials as per direction of Engineer-in-Charge. | Item 00136 | ||
| 128 | 40.02 | 25 X 5 MM GI Strip | Item 00137 | 40 | M |
| 129 | 40.03 | EARTHING WITH BARE STRANDED GI WIRE Earthing with bare stranded GI wire including providing and connecting equipments with earth bus bar, supply and fixing of bare GI wire of following sizes and making connection with equipment by means of GI bolts, nuts, washers, copper lugs etc. all complete with labour and materials as per direction of Engineer-in-Charge. | Item 00138 | ||
| 130 | 40.04 | 16 SQ. MM | Item 00139 | 80 | M |
| 131 | 40.05 | EARTHING WITH BARE GI WIRE Earthing with bare GI wire, providing and connecting equipments with earth bus bar including supply and fixing of bare GI wire of following sizes and making connection with equipment by means of GI bolts, nuts, washers, copper lugs etc. all complete with labour and materials as per direction of Engineer-in-Charge. | Item 00140 | ||
| 132 | 40.06 | 8 SWG | Item 00141 | 60 | M |
| 133 | 40.07 | SUPPLY AND INSTALLATION OF FLP JUNCTION BOXES Supply, installation, testing & commissioning of following Ex-e/ weather proof junction boxes of FCG/Baliga make, suitable for lighting distribution including supply of steel structure, Elemax terminal blocks suitable for terminating upto 25 sqmm PVC A1. cables, welding, painting etc. All complete with labour and materials as per drawings, specifications and directions of Engineer-in-Charge. | Item 00142 | ||
| 134 | 40.08 | 4-way Ex-e, WP Junction box with threded cover | Item 00143 | 4 | EA |
| 135 | 40.09 | INSTALL GI PIPE POLE DRG. A4/031 Supply, erection and earthing of GI pipe pole fabricated from medium quality, as per IS-1239, ITC/KT/Jindal make GI pipe as per drg. No.HR/E/76/D/A4/031 Rev-1 on structure/platform/ hand rail etc. including supply and fixing of reducers/nipples etc. All complete with labour and materials as per direction of Engineer-in-Charge. Note: 2.65 M HEIGHT POLE FOR PLANT | Item 00144 | 6 | EA |
| 136 | 40.1 | SUPPLY AND INST. OF FLAMEPROOF FITTINGS : (WELL GLASS) Supply, installation, connecting, testing and commisioning below given well glass flameproof luminaires with toughened glass, approved for zone-1 and gas group IIA, IIB including supply of necessary mounting steel structure / flat / angle and welding, painting etc. all complete with labour and materials as per drawings, specfications and directions of EIC. | Item 00145 | ||
| 137 | 40.11 | Type FLPW 1245(Baliga) / Type FWL 200 Crompton/100 W GLS non-integral flameproof well glass luminaires approved for zone-I to gas group IIA, IIB | Item 00146 | 14 | EA |
| 138 | 40.12 | CABLE WIRING ON STRUCTURE / WALL Weather proof cable wiring of following sizes on various mentioned structures including supply & fixing of necessary cleats (minimum 4 per metre) but without supply of cables. | Item 00147 | ||
| 139 | 40.13 | 3 X 2.5/3x4 SQMM on structurals (FLP) | Item 00148 | 120 | M |
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