2 Nos Fire Water Cleaning And Painting Work Internal Cleaning , Testing And Painting Of 02Nos . Of Fire Water Tanks ( 5000 Kl Each ) At Lpg Bottling Plant , Karnal
Tender Value
23.17 Lakhs
Estimated cost
Bid Submission
10 Feb 2020
0 days left
EMD
22100
Bank guarantee accepted
Document Fee
Ref. Documents
Non-refundable
Tender Type
Online
Tender Overview
Organization
Tender ID
Competition Type
NCB
Bidding Type
Auction
Location / State
Kohand-Asandh Road, Vil Gudha, Dist karnal → Haryana
EMD Exemption
Not Available
Quantity
Not Available
Website
Contact Person
Address
Project Description
2 Nos Fire Water Cleaning And Painting Work Internal Cleaning , Testing And Painting Of 02Nos . Of Fire Water Tanks ( 5000 Kl Each ) At Lpg Bottling Plant , Karnal
BOQ
| Name of Work: INTERNAL CLEANING, TESTING & PAINTING OF 02NOS. OF FIRE WATER TANKS (5000 KL EACH) AT LPG BOTTLING PLANT, KARNAL. | |||||
|---|---|---|---|---|---|
| Sl.No. | Item Description | Item Code / Make | Quantity | Units | |
| 1 | 1 | Disconnecting Inlet / Outlet lines and Manholes. Any damage caused to the fittings or any equipment during removal & fixings of the connection has to be made good by the tenderer. | BI01010001010000000000000515BI0100001113 | 2 | EA |
| 2 | 2 | Providing MS tubular ladder/Metal scaffolding inside the tank suitable for cleaning of inner surface and outside the tank suitable for carrying out all inspection like ultrasonic testing MPI and all allied jobs as directed, Only one tank will be handed over for cleaning & testing at a time. IOCL shall retain the ladder/scaffolding till the completion of both the tanks. Providing and fixing double scaffolding system (cup lock type) made with 40 mm dia M.S. tube 1.5 m centre to centre, horizontal & vertical tubes joining with cup & lock system with M.S. tubes, M.S. tube challies, M.S. clamps and M.S. staircase system in the scaffolding for working platform etc. conforming to IS: 2750 & 4014 (Part I & II) and maintaining it in a serviceable condition for the required duration as approved and removing it there after .The scaffolding system shall be stiffened with bracings, runners, connection with the building, tank etc wherever required for inspection of work at required locations with essential safety features for the workmen etc. complete as per directions and approval of Engineer- in-charge .The elevational area of the scaffolding shall be measured for payment purpose .The payment will be made once irrespective of duration of scaffolding. | BI01010001010000000000000515BI0100001118 | 2 | EA |
| 3 | 3 | For internal surface cleaning- Surface shall be free of all rust,dust and any paint flex or foreign materials by hand/wire brush cleaning.This shall be inclusive of chipping and removal of any sludge/rust /greasing/carbon scale cleaning on the inner surface of the tank. Surface preparation shall be done using pneumatic brush or hand tools to expose the metal surfaces and weld joints manually. No sand blasting is permitted. Thorough cleaning of the inner surface with water jet and clearing the sludge/rust materials followed by thorough cleaning of inner surface to remove the scale and dust by pneumatic wire brushes to expose the metal surfaces and thorough buffing of weld joints. Minimum 10 mm on both sides of each weld joint including nozzle welds by thorough cleaning using rotary brushes to expose bare metal (Shinning surface) with care to entire weld joints of nozzles and other areas as directed at site. The contractor has to provide all equipments and consumables for carrying out the cleaning jobs. Localized grinding of the welds to be done if required as directed by Location In Charge, Karnal BP. | BI01010001010000000000000515BI0100001122 | 2 | EA |
| 4 | 4 | Fixing back all the fittings, manhole covers etc, including supply and fixing of gaskets and fasterners for flange joints as directed at site and as per specification/codes. Gaskets are to be supplied by the vendor. Defective nut bolts shall be replaced by the corporation if needed. | BI01010001010000000000000515BI0100001123 | 2 | EA |
| 5 | 5 | Tank Painting (Internal):\nInternal Surface of Product Tanks of HSD, SKO, MS, WATER as per Technical specifications of the Tender and direction of Engineer-In-Charge/Location -In-Charge.\nSurface Preparataion :\nBy Hand wire brush cleaning to SSPC ST3 (the surface should be free of all loose rust, dust and any paint flakes or foreign materials).\nPainting Scheme:\na) 1 coat of Mastic paint (EPOXY BASE) - P4(175 micron)\nb) 1 coat of coal tar epoxy F3 (150 micron) \nc) Paints used shall be as per specifications given in IOC Painting Manual. Primer, Paints and Thinners etc used will be of IOCL Approved Paint Manufacturers like Berger, Bombay paints, Shalimar Paints, Jenson & Nicolson and Coromandel Prodorite etc.\nd) Payment for the painting work would be made on actual measurement basis.\nSurface preparation by Manual or Hand tool cleaning ( SSPC # SP2) & painting the inside surface of the tank shell. \nMeasurement shall be taken of only painted surface of upper side of bottom plate, under side of roof plate & shell plate surface only. No seperate measurement shall be taken for painting of structural members, fittings, appurtenances, pipe lines, pipe supports etc.\n\nInternal Painting including cleaning of Upper side of bottom plates, inner surface of shell upto top of tank, under surface of lower desk of floatoing roof, outeroof and inside appurtenances including all items that are in contact with liquid stores. | BI01010001010000000000000515BI0100001124 | 4100 | M2 |
| 6 | 6 | EXTERNAL REPAINTING: Re-Painting the external surfaces of water tanks which includes shell area and roof area, steel stair case and railings, wind giders, all MS structures & pipelines attached to tanks such as sprinkler lines and all the outside fittings up to the distance of 2 meter from the outer shell, all existing logos and letterings etc of the tank after cleaning and thorough surface preparation to the specification of St-3 standard (Power tool cleaning) and painting with 1 coat of red oxide Zinc phosphate primer (P3) of 30-35 microns and 2 coat of aluminium finish paint (F2) to a DFT of 15-20 µ per coat to a Total DFT of minimum 60µ. The colour of paint is to be approved by the EIC before commencement of work. The water tank is normally painted with sky blue. The rate shall be inclusive of providing camaflouge with additional layer of synthetic enamel of required colour to the tanks . The Monogram of IOCL (Logo) is to be repainted with synthetic enamel paint along with all lettering works as per attached drawings. The payment shall be made only for the clear MS plate area of the tank only & not for the painting of stairs & structure, staircase/ rolling ladder, logos & lettering words. The work should be carried out with all safety standards complete in all respect including supply of all required labours , Scafolding, materials, paints, tools & tackles as per scope and specification of this tender and direction of Engineer in charge.( Scafolding shall be paid extra under seperate item)\n\n Painting Scheme :\n1) PRIMER: One Coat of Red Oxide Zinc Phosphate Primer[P3]( One coat of (30-35 micron), Zinc Phosphate Primer (Make: Berger- Bison HB Zinc Phosphate Primer, Bombay paints - Kangaroo HB Phosphate primer, Jenson & Nicolson - J & N high build zinc phosphate primer, Shalimar - Tuffkote HB Zinc phosphate primer grey).\n2) FINISH COAT: Two coats of Aluminium finish paint [F2], (15-20 micron each ) -- ( Make - Berger - Bison Chemical Resisting Enamel, Bombay paints - Synthetic enamel to IS2932, Grnad Polycoats-- GP TRUCOAT 331, Jenson & Nicholson - J&N Chemical resisting enamel, Shalimar - Tuffkote chemical resisitng enamel [9609-49]). to get total thickness of 60 micron. \n \nMeasurement shall be taken only painted surface of upper surface of roof plate & outside surface of shell plate only. | BI01010001010000000000000515BI0100001125 | 3500 | M2 |
| 7 | 7 | Ultrasonic thickness measurement on shell plates as per applicable code/ Factory rules/ OISD standards and as per the instruction of site engineer. Measurement to be taken on each plate at few points on all direction. Report to be submitted with isometric drawing. Testing to be done inner as well as outer surface and bottom plate. Minimum three readings to be taken at each plate weld joint used in fabrication. Test to be carried out before application of fresh coal tar layer. (No separate payment for scaffolding will be given for NDT. Scaffolding erected for cleaning work to be used). | BI01010001010000000000000515BI0100001126 | 2 | EA |
| 8 | 8 | Checking and analysis of the differential Settelement/Tilting in line with the requirement of OISD -129 | BI01010001010000000000000515BI0100001127 | 2 | EA |
| 9 | 9 | Certification & Documentation as per relevent rules. Reports,Certificates of testing and inspection by third party approved by Director Factories (Haryana for all tests /inspection covered in the scope of work ,in 3 three sets to be submitted. | BI01010001010000000000000515BI0100001128 | 2 | EA |
AI Tender Summary
Tender Timeline
Jan 31, 2020
11:30 IST
Tender Published
Tender notice published.
CompletedFeb 10, 2020
17:00 IST
Bid Submission Deadline
Online submission via eProcurement portal.
CompletedFeb 11, 2020
Bid Opening Date
Technical bids will be opened and evaluated.
Completed