Supply Of Lean / Rich Amine Interconnection From Plant-12 To Plant-89 At Cpcl - Manali
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Project Description
supply of Lean / Rich Amine Interconnection From Plant-12 To Plant-89 At Cpcl - Manali , lean / rich amine interconnection , carbon steel piping work - above ground the job includes transporation of all free issue materials from owners storage point to work site , handling at site , cutting , bevelling , fabrication , laying , welding & erection of carbon steel piping at all locations above ground level , overhead , over sleepers , piperacks , crossovers , pipe sleeves , trenches , stand posts , connecting with equipments & nozzles , providing tappings from the existing pipelines at all grades & elevations including under road culverts . he piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling , etc . , all types of flanges like slip on / raised face , etc . , all types of inline instruments like rotameter / pressure gauges / thermowells , etc . , valves , expansion joints , steam traps , orifice assemblies , strainers , vents , drains , funnels , etc . , of different schedules , pressure ratings and for various temperature applications he piping job includes providing shoe supports , pads at support locations , reinforcement pads , etc . , wherever required . he job includes flushing , preparing work area for executing hot work , bending to suit the contours wherever required , socket , fillet , butt welding using e 6010 / e 6013 / e 7018 electrodes / er 70s2 filler wire as required , post weld heat treatment ( pwht - stress relieving ) after welding wherever required , dpt wherever required , hydraulic / pneumatic test as per codes , specification , drawings and draining of water & drying with compressor air after hydrotest . he job also includes supplying of all types of tools & tackles , lifting arrangements like chain pulley blocks , machineries , all consumables and labour to complete the job in all respects , returning back the unused materials to owners storage point and dumping the generated scrap material to the designated area as per eic instructions . the rates for the following items shall be exclusive of blinding & deblinding , radiography , stress relieving , reinforcement pad welding , removal of old piping for replacement and erection & removal of scaffolding . the rates for the following items shall be inclusive of fabrication , laying , erection , welding , providing shoe supports , pads at support locations , flushing of the piping system , offering stagewise inspection , hydrotesting and draining / drying of the piping system , removal of insulation with cpcl supply of free power & contractors welding machine , socket welding - all elevations , carbon steel - above ground piping - socket / fillet welding joint - with hydrotest , butt welding - upto 5 metres from ground level - using e-6010 / e-6013 / e-7018 electrodes , carbon steel - above ground piping - butt welding joint - upto 8 . 8 mm thickness - with hydrotest ( root e-6010 / filling e-6013 / e-7018 ) , butt welding piping at elevations -above 5 metres & upto 12 metres from ground level - using e-6010 / e-6013 / e-7018 electrodes , carbon steel - above ground piping - butt welding joint - upto 8 . 8 mm thickness - with hydrotest ( root e-6010 / filling e-6013 / e-7018 ) , note: ( 1 ) thickness of piping for measurement shall be based on the relevant ansi or equivalent standards ( 2 ) the finished weld joint elevation at site shall be taken as reference for measurement , wherever applicable . ( 3 ) the rates for socket & fillet welding in piping shall remain same for all thickness and elevations as per sor . ( 4 ) rate for weld joints of vents & drains shall be paid on actual measurement using the applicable sor . ( 5 ) for reinforcement pad welding , the rates shall be paid separately ( 6 ) fabrication & welding of pipe shoe supports & pad at support locations are included in sor and will not be considered for measurement ( 7 ) for scaffolding work wherever required , claim shall be made as per respective sor ( 8 ) during hydrotesting of the above piping jobs , some portions of the existing piping in the circuit required to be hydrotested depending on the blinding and the same is included in the applicable welding sor . ( 9 ) sor is inclusive of removal of insulation ( 10 ) radiography of weld joints is not included in sor and shall be paid as per respective sor , dismantling & removal of piping the job involves removal of existing above ground , under ground , overhead insulated or uninsulated or steam traced piping including all types of fittings like elbows / tees / reducers , etc . , flanges , valves , all types of instruments , supports by cold cutting / gas cutting / grinding , etc . , at all locations at all grades & elevations without damaging any other portion of the existing unit , lowering down the same to ground level , transportation of the same to the designated area as per the instructions of engineer-in-charge . the insulation materials to be removed from the pipes and transported to their respective designated locations as per eic . the job also includes supplying of all types of tools & tackles , lifting arrangements like chain pulley blocks , machineries , all consumables and labour to complete the job in all respects . , dismantling & removal of piping - carbon steel / alloy steel , dismantling & removal of piping - carbon steel / alloy steel , dismantling & removal of structurals / gratings the job involves removal of existing above ground , overhead structurals including platforms , ladders , gi & steel gratings by unfastening / cold cutting / gas cutting / grinding , etc . , from various locations at all grades & elevations without damaging any other portion of the existing unit , lowering down the same to ground level , transportation of the same to the designated area or scrap yard as per the instructions of engineer-in-charge including weighment of the material at the appropriate place within the refinery premises , if required . the job also includes supplying of all types of tools & tackles , lifting arrangements like chain pulley blocks , machineries , all consumables and labour to complete the job in all respects . , dismantling & removal of structurals / gratings , dismantling & removal of structurals / gratings ( unit of measurement tonne = metric tonne ) , fabrication & erection of structurals: the job includes fabrication and erection of carbon steel structurals in position such as platforms , ladders , stairs , brackets , pipe supports , pipe shoe , using the structural materials like angles , flats , channels , beams , rounds , plates etc . at all grades & elevations . the job also includes transportation of the required structural materials from owners storage point to worksite , cutting to the required size , bolting and / or welding of joints etc . as per drawings , specifications & instructions of eic and preparing the area for hot work . the job also includes supplying of all types of tools & tackles lifting arrangements like chain pulley blocks , machineries , all consumables and labour to complete the job in all respects , returning back the unused materials to owners storage point and dumping the generated scrap material to designated area as per eic instructions . , fabrication and erection of structurals , fabrication and erection of structurals upto 15 m elevation ( unit of measurement tonne = metric tonne ) , radiography - radiography testing of pre-fabricated joints ( conventional type radiography testing ) using iridium 192 source as per the cpcl procedure ref . no . : cpcl-insp-rad-01 ( enclosed ) : - performance of radiographic inspection on piping of all types & thicknesses including providing or hiring of all necessary equip
BOQ
| Name of Work: Lean / Rich Amine Interconnection from Plant-12 to Plant-89 at CPCL-Manali | |||||
|---|---|---|---|---|---|
| Sl.No. | Item Description | Item Code / Make | Quantity | Units | |
| 1 | 10 | Lean / Rich Amine Interconnection | Item 00010 | ||
| 2 | 10.01 | Carbon Steel Piping Work - Above ground The job includes transporation of all free issue materials from owner's storage point to work site, handling at site, cutting, bevelling, fabrication, laying, welding & erection of carbon steel piping at all locations above ground level, overhead, over sleepers, piperacks, crossovers, pipe sleeves, trenches, stand posts, connecting with equipments & nozzles, providing tappings from the existing pipelines at all grades & elevations including under road culverts. he piping job includes all modification and replacement jobs involving pipes & all types of fittings like elbows / tees / reducers / half coupling / full coupling, etc., all types of flanges like slip on / raised face, etc., all types of inline instruments like rotameter / pressure gauges / thermowells, etc., valves, expansion joints, steam traps, orifice assemblies, strainers, vents, drains, funnels, etc., of different schedules, pressure ratings and for various temperature applications he piping job includes providing shoe supports, pads at support locations, reinforcement pads, etc., wherever required. he job includes flushing, preparing work area for executing hot work, bending to suit the contours wherever required, socket, fillet, butt welding using E 6010 / E 6013 / E 7018 electrodes / ER 70S2 filler wire as required, Post weld heat treatment (PWHT - stress relieving) after welding wherever required, DPT wherever required, hydraulic / pneumatic test as per codes, specification, drawings and draining of water & drying with compressor air after hydrotest. he job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to the designated area as per EIC instructions. The rates for the following items shall be exclusive of blinding & deblinding, radiography, stress relieving, reinforcement pad welding, removal of old piping for replacement and erection & removal of scaffolding. The rates for the following items shall be inclusive of fabrication, laying, erection, welding, providing shoe supports, pads at support locations, flushing of the piping system, offering stagewise inspection, hydrotesting and draining / drying of the piping system, removal of insulation WITH CPCL SUPPLY OF FREE POWER & CONTRACTOR'S WELDING MACHINE | Item 10.10 | ||
| 3 | 10.02 | SOCKET WELDING - ALL ELEVATIONS | Item 10.20 | ||
| 4 | 10.03 | Carbon Steel - Above ground Piping - Socket / fillet welding Joint - With Hydrotest | Item 10.30 | 250 | ID |
| 5 | 10.04 | BUTT WELDING - UPTO 5 METRES FROM GROUND LEVEL - USING E-6010/E-6013 / E-7018 ELECTRODES | Item 10.40 | ||
| 6 | 10.05 | Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018) | Item 10.50 | 1250 | ID |
| 7 | 10.06 | BUTT WELDING PIPING AT ELEVATIONS -ABOVE 5 METRES & UPTO 12 METRES FROM GROUND LEVEL - USING E-6010 / E-6013 / E-7018 ELECTRODES | Item 10.60 | ||
| 8 | 10.07 | Carbon Steel - Above ground Piping - Butt welding Joint - Upto 8.8 mm thickness - With hydrotest (Root E-6010 / Filling E-6013 / E-7018) | Item 10.70 | 3000 | ID |
| 9 | 10.08 | NOTE: (1) Thickness of piping for measurement shall be based on the relevant ANSI or equivalent standards (2) The finished weld joint elevation at site shall be taken as reference for measurement, wherever applicable. (3) The rates for socket & fillet welding in piping shall remain same for all thickness and elevations as per SOR. (4) Rate for weld joints of vents & drains shall be paid on actual measurement using the applicable SOR. (5) For reinforcement pad welding, the rates shall be paid separately (6) Fabrication & welding of pipe shoe supports & pad at support locations are included in SOR and will not be considered for measurement (7) For scaffolding work wherever required, claim shall be made as per respective SOR (8) During hydrotesting of the above piping jobs, some portions of the existing piping in the circuit required to be hydrotested depending on the blinding and the same is included in the applicable welding SOR. (9) SOR is inclusive of removal of insulation (10) Radiography of weld joints is not included in SOR and shall be paid as per respective SOR | Item 10.80 | ||
| 10 | 10.09 | Dismantling & Removal of Piping The job involves removal of existing above ground, under ground, overhead insulated or uninsulated or steam traced piping including all types of fittings like elbows / tees / reducers, etc., flanges, valves, all types of instruments, supports by cold cutting / gas cutting / grinding, etc., at all locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area as per the instructions of Engineer-in-charge. The insulation materials to be removed from the pipes and transported to their respective designated locations as per EIC. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects. | Item 10.90 | ||
| 11 | 10.1 | Dismantling & removal of Piping - Carbon steel / Alloy steel | Item 10.100 | ||
| 12 | 10.11 | Dismantling & removal of Piping - Carbon steel / Alloy steel | Item 10.110 | 150 | IM |
| 13 | 10.12 | Dismantling & Removal of Structurals / Gratings The job involves removal of existing above ground, overhead structurals including platforms, ladders, GI & steel gratings by unfastening / cold cutting / gas cutting / grinding, etc., from various locations at all grades & elevations without damaging any other portion of the existing unit, lowering down the same to ground level, transportation of the same to the designated area or scrap yard as per the instructions of Engineer-in-charge including weighment of the material at the appropriate place within the refinery premises, if required. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects. | Item 10.120 | ||
| 14 | 10.13 | Dismantling & Removal of Structurals / Gratings | Item 10.130 | ||
| 15 | 10.14 | Dismantling & Removal of Structurals / Gratings (Unit of Measurement Tonne = Metric tonne) | Item 10.140 | 0.5 | TON |
| 16 | 10.15 | Fabrication & erection of structurals: The job includes fabrication and erection of carbon steel structurals in position such as platforms, ladders, stairs, brackets, pipe supports, pipe shoe, using the structural materials like angles, flats, channels, beams, rounds, plates etc. at all grades & elevations. The job also includes transportation of the required structural materials from owner's storage point to worksite, cutting to the required size, bolting and / or welding of joints etc. as per drawings, specifications & instructions of EIC and preparing the area for hot work. The job also includes supplying of all types of tools & tackles lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, returning back the unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. | Item 10.150 | ||
| 17 | 10.16 | Fabrication and erection of structurals | Item 10.160 | ||
| 18 | 10.17 | Fabrication and erection of structurals upto 15 m elevation (Unit of measurement tonne = Metric tonne) | Item 10.170 | 2 | TON |
| 19 | 10.18 | RADIOGRAPHY - RADIOGRAPHY TESTING OF PRE-FABRICATED JOINTS (CONVENTIONAL TYPE RADIOGRAPHY TESTING) USING Iridium 192 Source as per the CPCL procedure Ref. No.: CPCL-INSP-RAD-01 (enclosed): - Performance of radiographic inspection on piping of all types & thicknesses including providing or hiring of all necessary equipment and whatever else even though not expressly mentioned but required to perform the work as per specifications and instructions of Engineer-in-Charge by using \"\"Iridium 192\"\" source. Radiographs shall be submitted to the Engineer-in- charge and as per scope of work attached. The job includes performing radiography examination of welds on piping & all type of equipments as per relevant ASME / ASTM standards at all grades & elevations with film width not less than 4 inches, using Iridium 92 Sourced RT Unit. The job also includes supplying of radiation source camera, other machineries required, all consumables required for filming & developing, transportation of camera, etc., area preparation before starting the job, labour, supervision to complete the job in all respects including preparation of developing chemicals, developing the films & submission of films for inspection review. | Item 10.180 | ||
| 20 | 10.19 | Pipe weld joints - 4\" nominal dia (Unit of measurement Ea= joint) | Item 10.190 | 6 | EA |
| 21 | 10.2 | Pipe weld joints - 6\" nominal dia (Unit of measurement Ea= joint) | Item 10.200 | 812 | EA |
| 22 | 10.21 | Weld joint size - above 6\" nominal dia and weld seams of storage tanks, pressure vessels and plate welds (Unit of measurement Ea=Inch Length) | Item 10.210 | 100 | EA |
| 23 | 10.22 | RADIOGRAPHY TESTING OF WELDED JOINTS AT SITE USING \"SafeRad or similar RADIOGRAPHY SYSTEM\" Close Proximity :- Performance of radiographic inspection on piping of all types & thicknesses including providing or hiring of all necessary equipment and whatever else even though not expressly mentioned but required to perform the work as per specifications and instructions of Engineer-in-Charge by using \"SafeRad or similar RADIOGRAPHY SYSTEM\". Radiographs shall be submitted to the Engineer-in- charge. For details of manpower and accessories minimum requirement refer scope of work attached. | Item 10.220 | ||
| 24 | 10.23 | Charges for Qualified and Experienced Radiography Supervisor / Radiographic safety officer per shift of 12 hrs. (Each = 7.30 hrsto 19.30 hrs ) | Item 10.230 | 40 | EA |
| 25 | 10.24 | Radiography Se-75 CPR with Gamma block shielding and accessories work with one crew. One crew consisting of One (1) qualified radiographer (Level-II) and one (1) radiographer assistant. (Each = 7.30 hrs to 19.30 hrs) | Item 10.240 | 40 | EA |
| 26 | 10.25 | Pipe weld joints - 4\" nominal dia (Unit of measurement Ea= joint) | Item 10.250 | 4 | EA |
| 27 | 10.26 | Pipe weld joints - 6\" nominal dia (Unit of measurement Ea = Joint) | Item 10.260 | 438 | EA |
| 28 | 10.27 | Weld joint size - above 6\" nominal dia and weld seams of storage tanks, pressure vessels and plate welds (Unit of measurement Ea=Inch Length of film) | Item 10.270 | 50 | EA |
| 29 | 10.28 | NOTE: (1) For pipe weld joints, nominal diameter of the pipe shall be taken for measurement. (2) No Idle/Minimum charge will be paid for RT Unit | Item 10.280 | ||
| 30 | 10.29 | BLINDING AND DE-BLINDING: The job includes collection & transportation of required quantity of materials like blinds, gaskets, fasteners, etc., from owner's storage point, loosening & tightening of studs (cold / gas cutting if required), wedge opening, cleaning of flanges, insertions and removal of blind & gaskets, providing new gaskets after removal of blinds, overhauling of fasteners using oil, replacing the defective studs / nuts to ensure zero leak of joints including hot bolting. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, machineries, all consumables and labour to complete the job in all respects, transportation of unused materials to owner's storage point and dumping the generated scrap material to designated area as per EIC instructions. | Item 10.290 | ||
| 31 | 10.3 | Blinding and deblinding for 150# & 300# ratings: | Item 10.300 | ||
| 32 | 10.31 | Blinding & Deblinding - Size Upto 1-1/2 inch dia. | Item 10.310 | 30 | EA |
| 33 | 10.32 | Blinding & Deblinding - Size 6 inch dia. to 10 inch dia. | Item 10.320 | 20 | EA |
| 34 | 10.33 | NOTE : (1) Nominal diameter of the flanges shall be taken for all measurements (2) In case of either one of the activity like Blinding or de-blinding arise, 50% of the applicable rate shall be paid for the single activity | Item 10.330 | ||
| 35 | 10.34 | INSTALLATION OF FLANGED VALVES: The job includes transportation of valves, gaskets, fasteners, etc., from the owner's storage point or valve maintenance shop, cleaning, checking, tightening the gland, greasing & freeing up etc., servicing of all the fasteners using oil, replacing with new fasteners wherever required, hydrotesting the valve if required, at the specified pressure at valve maintenance shop, installation of flanged valve at all heights & grades using proper gaskets & studs. The job also includes supplying of all types of tools & tackles, lifting arrangements like chain pulley blocks, dumping the generated scrap material to the designated area, all consumables and labour to complete the job in all respects. | Item 10.340 | ||
| 36 | 10.35 | Valve rating - 150# & 300# | Item 10.350 | ||
| 37 | 10.36 | Installation of valves - Size 4 inch dia. to 6 inch dia. | Item 10.360 | 25 | EA |
| 38 | 10.37 | Note: (1) Rate is applicable for all elevation | Item 10.370 | ||
| 39 | 10.38 | STRESS RELIEVING: The job involves Post weld heat treatment (PWHT) / Stress relieving of carbon steel / alloy steel metal surfaces, weld seams or HAZ, etc., shop fabricated or site fabricated or existing piping / static equipment at all grades & elevation. The job also includes cleaning the adjoining surfaces, welding of required thermocouples, insulating the portion using super fine glass wool / asbestos tape, heating the metal surface using a induction heating equipment as per the requirement, ensuring uniform temperature attainment at all points, recording the temperatures by means of thermocouples / pyrometer / automatic temperature recorders suitably calibrated, removal of insulation, providing assitance for hardness testing, submitting recorded charts for approval, removal & dressing of thermocouple leads, etc., as per the instructions of EIC. The job also includes supplying of all types of tools & tackles, machineries, all consumables, labour & supervision to complete the job in all respects including transportation of all the required materials to the work site. | Item 10.380 | ||
| 40 | 10.39 | Stress Relieving - Pipe weld joints | Item 10.390 | 4200 | ID |
| 41 | 10.4 | NOTE: (1) For pipe weld joints, nominal diameter of the pipe shall be taken for measurement. (2) No Idle/Minimum charge will be paid for SR Unit | Item 10.400 | ||
| 42 | 10.41 | ERECTION & DISMANTLING OF STEEL SCAFFOLDING: Job involves supply,erection and dismantling of scaffolding at the required locations using 1-1/2 inch dia steel tubular pipes with suitable clamping arrangement, providing steel gratings at the required locations firmly tied on to the scaffolding pipes, removal of the steel gratings & scaffolding materials on completion of the job.The job also includes supplying of all types of tools & tackles, l ifting arrangements like chain pulley blocks, all consumables and labour to complete the job in all respects | Item 10.410 | ||
| 43 | 10.42 | Erection & dismantling - Base reference upto 5 Mtr elevation from Ground level. (External) | Item 10.420 | ||
| 44 | 10.43 | Erection & dismantling - Upto 10 mtr height of scaffolding | Item 10.430 | 4000 | CUM |
| 45 | 10.44 | Erection & dismantling - Above 10 Mtr and upto 20 mtr height of scaffolding | Item 10.440 | 250 | CUM |
| 46 | 10.45 | NOTE : (1) The above rates shall be paid in a telescopic manner within the Category (2) For measurement, the scaffolding height shall be measured from the erected base level upto the top plank reference or the top horizontal poles. (3) In case of either one of the activity like erection or dismantling arise, 60% of the applicable rate shall be paid for erection of scaffolding work & 40% of the applicable rate shall be paid for dismantling work (4) Supply of Scaffolding pipes, Clamps, Jolly, Ladder and Transportation is under contractor scope. | Item 10.450 |
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