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Tender For Repair/ Maintenance Of Dg Sets , Amf Panels , Servo Stabilizers And Apfc Panels In Technical And Residential Area Of Deal Under Ge ( I ) R N D Dehradun, DEHRADUN-Uttarakhand

Military Engineer Services-MES has published Tender For Repair/ Maintenance Of Dg Sets , Amf Panels , Servo Stabilizers And Apfc Panels In Technical And Residential Area Of Deal Under Ge ( I ) R N D Dehradun. Submission Date for this Tender is 14-09-2019. Electrical Panel Tenders in DEHRADUN Uttarakhand. Bidders can get complete Tender details and download the document.




Tender Notice

21580221
Tender For Repair/ Maintenance Of Dg Sets , Amf Panels , Servo Stabilizers And Apfc Panels In Technical And Residential Area Of Deal Under Ge ( I ) R N D Dehradun
Open Tender
Indian
Uttarakhand
DEHRADUN
14-09-2019

Tender Details

Repair / Maintenance Of Dg Sets , Amf Panels , Servo Stabilizers And Apfc Panels In Technical And Residential Area Of Deal Under Ge ( I ) R N D Dehradun

Key Value

Document Fees
INR 500 /-
EMD
INR 24000.0 /-
Tender Value
INR 12 Lakhs /-

BOQ Items

NAME OF WORK : REPAIR/ MAINTENANCE OF DG SETS , AMF PANELS, SERVO STABILIZERS AND APFC PANELS IN TECHNICAL AND RESIDENTIAL AREA OF DEAL UNDER GE(I) R&D DEHRADUN.
Sl. No. Item Description Item Code / Make Quantity Units
1 1 Dismantling and opening of parts for servicing of water cooled DG set of following capacity coupled with alternator, Maintenance and servicing mechanically and electrically, including cleaning, oiling /greasing, removing & replacement of defective / unserviceable parts with new parts,ie diesel filter /oil filter /Air filter /fan belt /fuel pipe/ engine oil pipe /Engine Oil etc as required at site and manufacturer's instructions and checking of valves & nozzles etc, reassembling the parts of DG set at position ensuring proper alignment connecting to existing system and making DG set perfectly operational and testing at site connected load to the entire satisfaction of the Engineer-in-Charge complete all as specified and directed. (including mentioned in Srl No. 1.01 here in below)\n
2 1.09 Notes:-(i) The quoted rates of the contractor includes for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new replaced parts shall be measured and paid for separately under appropriate item of Sch `A’ as `supply only ‘ but quoted rates are inclusive of replacement of small/minor parts such as nuts, bolts, washers, locking nuts, small springs, `O’ rings, screws/gaskets/ packing /studs etc. \n(ii) Engine oil shall be drained out carefully, collected by the contractor in his own suitable containers and stored properly for checking serviceability including cleaning of oil sump by pouring kerosene oil all as directed by the Engineer-in-Charge\n(iii) Fresh engine oil for DG sets shall be supplied by the contractor as “ Supply only” and shall be measured and paid separately under appropriate item of Sch ‘A’ . Its cost of filling is deemed to be included under the rates quoted by the contractor for above item.\n
3 1.1 11.2 KVA to 20.0 KVA ,3 phase 50 HZ Make:Kirloskar 2 Each Job
4 1.11 62.5 KVA ,3 phase 50 HZ Make: Greaves 1 Each Job
5 1.12 100 KVA to 125 KVA 3 phase 50 HZ Make: CUMMINS/Kirloskar 2 Each Job
6 1.13 160 KVA , 3 phase 50 HZ Make: CUMMINS/Kirloskar 1 Each Job
7 1.14 200 KVA to 250 KVA, 3 phase 50 HZ, Make :Cummins/Kirloskar 2 Each Job
8 2 Supply only element diesel filter with gasket suitable for following capacity of DG set dismantled / fixed under Sch `A` item No 1.00 here in above complete all as specified and directed. \n
9 2.1 11.2 KVA to 20.0 KVA 3 phase 50 HZ Make:Kirloskar 2 Each Set
10 2.11 62.5 KVA 3 phase 50 HZ, Make: Greaves 1 Each Set
11 2.12 100 KVA to 160 KVA 3 phase 50 HZ Make: CUMINS/Kirloskar 3 Each Set
12 2.13 200 KVA to 250 KVA, Make : Kirloskar/Cummins 3 Each Set
13 3 Supply only element Oil filter with gasket suitable for following capacity of DG set dismantled/fixed under Sch `A`item No 1.00 here in above complete all as specified and directed. \n
14 3.1 11.2 KVA to 20.0 KVA, Make: Kirloskar 3 Each Set
15 3.11 62.5 KVA, Make : Greaves 2 Each Set
16 3.12 100 KVA to 160 KVA 3 phase 50 HZ Make: CUMMINS/Kirloskar/Greaves 3 Each Set
17 3.13 200 KVA to 250 KVA, Make : Kirloskar/Cummins 3 Each Set
18 4 Supply only Air cleaner element primary and safety for following capacity of DG set dismantled/fixed under Sch `A` item No 1.00 here in above complete all as specified and directed. \n
19 4.1 62.5 KVA, 3 phase 50 HZ Make: Cummins/Kirloskar 1 Each Set
20 4.11 100 KVA to 160 KVA, 3 phase 50 HZ Make: CUMMINS/Kirloskar/ Greaves 3 Each Set
21 4.12 200 KVA to 250 KVA, Make :Cummins/Kirloskar 2 Each Set
22 5 Supply only corrosion resistor filter with gasket and CR plate for 100 KVA to 250 KVA 3 phase 50 HZ Make: CUMMINS/Kirloskar of DG set dismantled/fixed under Sch `A` item No 1.00 here in above complete all as specified and directed. \n 3 Each Set
23 6 Supply only element bypass filter with gasket for 100 KVA to 250 KVA capacity DG Set dismantled/fixed under Sch `A` item No 1.00 here in above complete all as specified and directed. \n 8 Each Set
24 7 Disconnecting, and taking out carefully old unserviceable AVR unit from DG set of various capacity complete and supply , fixing, connecting and testing AVR unit suitable for 3 phase 50 HZ alternator suitable for following capacity of DG set complete all as specified and directed.\n
25 7.1 10KVA to 63 KVA 1 Each
26 7.11 100 KVA to 250 KVA 2 Each
27 8 Dismantling and taking out the radiator fitted in following capacity of DG sets and strip opening complete radiator assembly,for servicing mechanically and proper cleaning of tubes with using de-scaling solution, including repair of water tubes and top/ bottom tanks by soldering / gas welding of leakage of tubes/tanks. including replacement of gasket, nut bolts,etc ensuring perfectly leak proof after servicing of radiator, re-assembling and fixing the same in position and testing the system complete all as specified and directed . \nNotes :- (i) Repairs/servicing/re-assembling and testing of radiator shall be carried out through a authorised representative of manufacturer.\n (ii) The quoted rates of the contractor includes for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new replaced parts shall be measured and paid for separately under appropriate item of Sch `A’ as `supply only ‘ but quoted rates are inclusive of replacement of small/minor parts such as nuts, bolts, washers, gaskets/ packing etc.\n(iii) The quoted rates of contractor are deemed to be included cost of transportation to and fro authorized service centre.\n \n
28 8.1 62.5 KVA 3 phase 50 HZ 2 Each Job
29 8.11 100 KVA to 160 KVA 3 phase 50 HZ 3 Each Job
30 8.12 200 KVA to 250 KVA 3 phase 50 HZ 3 Each Job
31 9 Supply only the following items/spare parts suitable for raditor of DG set for following capacity dismantled/fixed under Sch `A` item No 8.00 here in above complete all as specified and directed.\nNote :- \n(i) Fixing element of these items is included under the rates quoted by the contractor for Schedule `A' item No 8.00 here in above.\n(ii) Contractor shall have no claim on account of variation of quantities of any item or non execution of any item.\n
32 9.1 Radiator hose set with clamp complete for 62.5 KVA 3 phase 50 Hz DG Set . 2 Each Set
33 9.11 Radiator hose set with clamp complete for 100 KVA to 160 KVA 3 phase 50 Hz DG Set. 3 Each Set
34 9.12 Radiator hose set with clamp complete for 200 KVA to 250 KVA 3 phase 50 Hz DG Set. 3 Each Set
35 9.13 Water pump kit set complete consisting of impeller,shaft, seal, bearings,lock and gasket etc for 10 KVA to 20.0 KVA 3 phase 50 Hz DG set 2 Each Set
36 9.14 Water pump kit set complete consisting of impeller,shaft, seal, bearings,lock and gasket etc for 62.5 KVA 3 phase 50 Hz DG set 2 Each Set
37 9.15 Water pump kit set complete consisting of impeller,shaft, seal, bearings,lock and gasket etc for 100 KVA to 160 KVA 3 phase 50 Hz DG set 2 Each Set
38 9.16 Water pump assembly set complete for 200 KVA to 250 KVA DG set 3 phase 50 Hz, Make : Cummin's. 2 Each Set
39 10 Supply only concentrated coolent suitable for radiator of DG set any capacity drained out / filling under Sch `A`item No 1.00 here in above complete all as specified and directed. 100 Per Litre
40 11 Supply only lubrication oil SAE-40 ( 20 W- 40 grade) suitable for Engine of DG set any capacity drained out / filling under Sch `A` item No 1.00 here in above complete all as specified and directed. 300 Per Litre
41 12 M & L for replacement of asbestos ropes with new asbestos rope of 12mm dia heat and fire resistance, lapping of exhaust pipe of any capacity of DG Set complete all as specified and directed. 10 Kg
42 13 Dismantling and taking out the PT fuel system including injectors assembly fitted in following capacity of DG sets 3 phase 50 HZ of DG set and strip opening of PT fuel system including injectors assembly for carrying out repair/ servicing /overhauling mechanically ,cleaning, oiling/greasing, fixing of serviceable parts in position, removing & replacement of defective / unserviceable parts with new parts, complete and calibration of Fuel Injection after repair/ servicing /overhauling and re-assembling and fixing the same in position and testing complete all as specified and directed .\nNotes :- (i) Repairs/servicing / reassembling and testing of Fuel injector pump shall be carried out through a authorised service center on testing machine.(ii) The quoted rates of the contractor includes for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new replaced parts shall be measured and paid for separately under appropriate item of Sch `A’ as `supply only ‘ but quoted rates are inclusive of replacement of small/minor parts such as nuts, bolts, washers, shim, small springs, `O’ rings, screws/gaskets/ packing /studs etc. \n(iii) The quoted rates of contractor are deemed to be included cost of transportation to and fro authorized service centre.\n\n\n\n
43 13.1 100 KVA to 140 KVA 3 phase 50 HZ Make: CUMMINS/Kirloskar 3 Each Job
44 13.11 160 KVA to 250 KVA 3 phase 50 HZ Make: CUMMINS/Kirloskar 3 Each Job
45 14 Supply only the following items/spare parts suitable for PT fuel system including injectors assembly of DG set for following capacity dismantled/fixed under Sch `A` item No 13.00 here in above complete all as specified and directed.\nNote :- \n(i) Fixing element of these items is included under the rates quoted by the contractor for Schedule `A' item No 13.00 here in above.\n(ii) Contractor shall have no claim on account of variation of quantities of any item or non execution of any item.\n
46 14.1 Shim fuel pump governor 3 Each
47 14.11 Kit injector barrel plunger 3 Each
48 14.12 Gasket Governor set 2 Each
49 14.13 Ball Bearing 4 Each
50 14.14 Nozzles with copper washers 5 Each
51 14.15 Gasket fuel pump 3 Each
52 14.16 Screen filter 3 Each
53 14.17 Ball check 3 Each
54 14.18 Gasket Injector 3 Each
55 14.19 Seal ‘O’ ring 12 Each
56 14.2 Pump gear fuel 3 Each
57 14.21 Shaft fuel pump drive 3 Each
58 14.22 Shaft tachometer drive 3 Each
59 14.23 Bushing tachometer drive 2 Each
60 14.24 Plunger governor 2 Each
61 14.25 Plug injector orifice 2 Each
62 14.26 Seal dust 3 Each
63 14.27 O Ring injecter 3 Each
64 14.28 Kit seal 3 Each
65 15 Dismantling and taking out the self starter,12 Volt DC fitted in 10 to 62.5 KVA 3 phase 50 HZ of DG sets and strip opening of Self starter 12 Volt DC for carrying out repair/ servicing /overhauling mechanically ,cleaning, oiling/greasing/varnishing, fixing of serviceable parts in position, removing & replacement of defective / unserviceable parts with new parts, complete and re-assembling of Self starter 12 Volt DC after repair/ servicing /overhauling and fixing the same in position and testing complete all as specified and directed .\nNotes :- (i) Repairs/servicing / reassembling and testing of Self starter 12 Volt DC shall be carried out through a authorised service center .(ii) The quoted rates of the contractor includes for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new replaced parts shall be measured and paid for separately under appropriate item of Sch `A’ as `supply only ‘ but quoted rates are inclusive of replacement of small/minor parts such as nuts, bolts, washers, shim, small springs, screws/gaskets/ packing /studs etc. \n(iii) The quoted rates of contractor are deemed to be included cost of transportation to and fro authorized service centre. 2 Each Job
66 16 Supply only the following items/spare parts suitable for self starter, 12 Volt DC fitted in 10 KVA to 62.5 KVA 3 phase 50 HZ of DG set , dismantled/fixed under Sch `A` item No 15 here in above complete all as specified and directed.\nNote :- \n(i) Fixing element of these items is included under the rates quoted by the contractor for Schedule `A' item No 16 here in above.\n(ii) Contractor shall have no claim on account of variation of quantities of any item or non execution of any item.\n
67 16.1 Solenoid switch suitable for self starter, 12 Volt DC 3 Each
68 16.11 Commutator suitable for self starter, 12 Volt DC 3 Each
69 16.12 Carbon brush suitable for self starter, 12 Volt DC 6 Each set
70 16.13 Field coils suitable for self starter, 12 Volt DC 9 Each
71 16.14 Bendix pinion assembly suitable for self starter, 12 Volt DC 3 Each
72 16.15 Bearing suitable for self starter, 12 Volt DC 6 Each
73 17 Dismantling and taking out the self starter, 24 Volt DC fitted in 100 to 160 KVA 3 phase 50 HZ of DG sets and strip opening of Self starter 24 Volt DC for carrying out repair/ servicing /overhauling mechanically ,cleaning, oiling/greasing/varnishing, fixing of serviceable parts in position, removing & replacement of defective / unserviceable parts with new parts, complete and re-assembling of Self starter 24 Volt DC after repair/ servicing /overhauling and fixing the same in position and testing complete all as specified and directed .\nNotes :- (i) Repairs/servicing / reassembling and testing of Self starter 24 Volt DC shall be carried out through a authorised service center .(ii) The quoted rates of the contractor includes for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new replaced parts shall be measured and paid for separately under appropriate item of Sch `A’ as `supply only ‘ but quoted rates are inclusive of replacement of small/minor parts such as nuts, bolts, washers, shim, small springs, screws/gaskets/ packing /studs etc. \n(iii) The quoted rates of contractor are deemed to be included cost of transportation to and fro authorized service centre. 2 Each Job
74 18 Supply only the following items/spare parts suitable for self starter, 24 Volt DC fitted in 100 KVA to 160 KVA 3 phase 50 HZ of DG set, dismantled/fixed under Sch `A` item No 17 here in above complete all as specified and directed.\nNote :- \n(i) Fixing element of these items is included under the rates quoted by the contractor for Schedule `A' item No 18 here in above.\n(ii) Contractor shall have no claim on account of variation of quantities of any item or non execution of any item.\n
75 18.1 Solenoid switch suitable for self starter,24 Volt DC 3 Each
76 18.11 Commutator suitable for self starter, 24 Volt DC 3 Each
77 18.12 Carbon brush suitable for self starter, 24 Volt DC 6 Each set
78 18.13 Field coils suitable for self starter, 24 Volt DC 12 Each
79 18.15 Bendix pinion assembly suitable for self starter, 24 Volt DC 3 Each
80 18.16 Bearing suitable for self starter, 24 Volt DC 6 Each
81 19 Disconnecting existing non functional armature of self starter, 24 Volt DC fitted in 200 to 250 KVA DG set , dismantling and strip opening of the armature of self starter, 24 Volt DC, removing the old existing burnt windings, cleaning the slots & rewinding of the armature of self starter, 24 Volt DC, including supply with existing gauge super enameled copper conductor , including insulating material such as illuminous paper, Letherized paper, cotton tape, glass sleeves insulating varnish etc as required at workshop and transportation to site & refixing on same position & testing complete all as specified and directed . 1 Each Job
82 20 Dismantling of Old unserviceable batteries 12 Volt, 180 AH, from DG set and supply & fixing maintenance free batteries of 12 Volt, 180 AH capacity with electrolyte fully charged battery including interconnection, commissioning and testing complete all as specified & directed. 2 Each
83 21 Dismantling of Old unserviceable batteries 12 Volt, 90 AH, from DG set and supply & fixing maintenance free batteries of 12 Volt, 90 AH capacity with electrolyte fully charged battery including interconnection, commissioning and testing complete all as specified & directed. 3 Each
84 22 Disconnecting and taking out the exhaust system of DG set of any capacity between 100 KVA to 250 KVA and carrying out cleaning of choked, carbonized exhaust pipe including exhaust silencer , including soldering / welding of leakage of pipe.and assembling the complete exhaust assembly including replacement of exhaust manifold gasket side pieces, metallic flexible pipe, nut bolts, and testing for making it leak proof and fixing the same in position and testing the system complete all as specified and directed and supply , fixing, connecting of Ehaust Manifold side piece complete all as specified and directed. 2 Each\nJob \n
85 23 M & L for Cleaning of MS fuel tank of DG sets of 100 to 300 ltr capacity by collecting the fuel in cleaned barrels and removing sludge deposited/accumulated inside the tank of and disposal of sludge at a distance not exceeding 100 metre and cleaning the tank with kerosene oil , replacement of fuel tank strainer and unserviceable fuel gauge with new PVC fuel level indicator fixed with clips to the tank and marking levels for every 10 litre by marking and numbering on the side of fuel tank with synthetic enameled paint and refilling the collected fuel after filtration complete all as specified and directed. 2 Each\nJob \n
86 24 M & L for Cleaning of MS fuel tank of DG sets of 400 to 800 ltr capacity by collecting the fuel in cleaned barrels and removing sludge deposited/accumulated inside the tank of and disposal of sludge at a distance not exceeding 100 metre and cleaning the tank with kerosene oil , replacement of fuel tank strainer and unserviceable fuel gauge with new PVC fuel level indicator fixed with clips to the tank and marking levels for every 10 litre by marking and numbering on the side of fuel tank with synthetic enameled paint and refilling the collected fuel after filtration complete all as specified and directed. 2 Each\nJob \n
87 25 Disconnecting and taking out old unserviceable belts of the DG set and supply and fixing new belt suitable for following capacity of DG set engine match the existing complete all as specified and directed.
88 25.1 Belt Fan suitable for DG Set 10 to 20 KVA 2 Each
89 25.11 Belt Fan suitable for DG Set 62.5 KVA 2 Each
90 25.12 Belt Fan suitable for DG Set 110 to 160 KVA 2 Each
91 25.13 Belt Fan suitable for DG Set 200 to 250 KVA 2 Each
92 25.14 Belt water pump suitable for DG Set 62.5 KVA 1 Each
93 25.15 Belt water pump suitable for DG Set 110 to 160 KVA 2 Each
94 25.16 Belt water pump suitable for DG Set 200 to 250 KVA 2 Each
95 25.17 Belt alternator suitable for DG Set 10 to 20 KVA 1 Each
96 25.18 Belt alternator suitable for DG Set 62.5 KVA 1 Each
97 25.19 Belt alternator suitable for DG Set 110 to 160 KVA 2 Each
98 25.2 Belt alternator suitable for DG Set 200 to 250 KVA 2 Each
99 26 Material & labour for replacement of unserveceable interconnection wiring and its interlocking system in AMF electric control panel for DG set with using and including PVC insulated and unsheathed stranded copper conductor cable, single core, minimum 1.5 Sqmm size or as required 1100 Volts grade cable for making functional controls of the DG set, auxiliary contactor, push buttons, indicator, amps meter, volt meter complete as required at site for functioning of DG set in auto and manual mode, checking AC/DC circuits and removing & replacement of defective / unserviceable parts with new parts, complete all as specified and directed .\nNotes : (i) The complete panel shall be checked and tested on full load after necessary repairs and replacement of unserviceable wiring. for its smooth functioning and proper interlocking including shutt down on high water tempreture and low Oil pressure.\n(ii) All control wires shall be properly bunched, tied, ferruled for proper identification and crimped with adequate size of copper lugs. the cost of same are deemed to include under these items. (iii) The quoted rates of the contractor includes for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new replaced parts shall be measured and paid for separately under appropriate item of Sch `A’ as `supply only ‘ but quoted rates are inclusive of replacement of small/minor parts such as nuts, bolts, washers, shim, small springs, screws/gaskets/ packing /studs etc. \n 3 Each Job
100 27 Supply only the following items/spare parts suitable for AMF pannel of DG set , dismantled/fixed under Sch `A` item No 26 here in above complete all as specified and directed.\nNote :- \n(i) Fixing element of these items is included under the rates quoted by the contractor for Schedule `A' item No 31 here in above.\n(ii) Contractor shall have no claim on account of variation of quantities of any item or non execution of any item.\n
101 27.1 Electronic timer,on delay type, dual range, suitable of 220 Volts/ 24 Volts, 2NO+2NC, 50 Hz, AC supply/ DC supply , for 0-60 seconds . 3 Each
102 27.11 Electronic timer,on delay type, dual range, suitable of 220 Volts/ 12 Volts, 2NO+2NC, 50 Hz, AC supply/ DC supply, for 0-60 seconds . 3 Each
103 27.12 Power contactor 3 pole with 2NO + 2NC auxiliary contacts, coil voltage 220 volts, AC3 rating 300/325/330 Amps. Complete all as specified and directed . 1 Each
104 27.13 Auxilliary relay 8 pin, 12 Volts , DC , 2 change over. 3 Each
105 27.14 Auxilliary relay 8 pin, 24 Volts ,DC , 2 change over. 3 Each
106 27.15 Auxilliary relay 8 pin, 220 Volts , AC , 2 change over. 2 Each
107 27.16 Bimetal under volt / over volt relay suitable for 3 phase, 3 wire with 2 NO+2NC auxiliary contacts 2 Each
108 27.17 Engine starting relay with sequence timer & Master timer suitable for 12 / 24 Volts DC supply. 2 Each
109 27.18 Selector switch 3 way for auto manual operation . 2 Each
110 27.19 Selector switch 4 way for operation of volt meters & Ammeter. 2 Each
111 27.2 Indicating lamps LED type with holder for 12 / 24 volts DC supply 6 Each
112 27.21 Digital electronic ammeter double ratio with 5 Amps secondary current of any range, flush pattern sequence type size 96mmX96mm suitable for existing CT ratio for maintaining on 415 Volts built in selector switch 2 Each
113 27.22 Digital electronic volt meter 0-50 V range suitable for 12 / 24 volt DC supply panel flush pattern square type size 96mmX96mm \n 2 Each
114 27.23 Digital electronic volt meter 0-500 V range suitable for 415 Volts panel flush pattern square type size 96mmX96mm \n 1 Each
115 27.24 Digital electronic Frequency meter 40-99.99 HZ buil in selector switch,suitable for 415 Volts panel flush pattern square type size 96mmX96mm 2 Each
116 27.25 HRC fuse DIN type for AC circuit 415 volts having rating of 150/250/400 Amps . 6 Each
117 27.26 HRC fuse DIN type for AC circuit 415 volts having rating of 300/315 Amps . 3 Each
118 27.27 Fuse base unit , suitable for cylindrical /Din type HRC fuse links, capacity 80- 315 Amps 6 Each
119 28 Disconnecting and taking out engine fitted in 100 KVA to 250 KVA ,3 phase 50 Hz of DG set ( Make: Cummins/Catter Pillars/Kirloskar/Greaves) , dismantling and strip opening of complete engine of water cooled DG set of suitable capacity, 3 phase 50 Hz for carrying out repair and complete over hauling , mechanically and electrically, cleaning,oiling/greasing , and fixing of serviceable parts in position, and removing & replacement of unserviceable/defective parts /spares with new parts,as per manufacturer's instructions cleaning , oiling /greasing,descaling of water jackets,decarbonizing cylinder heads including refacing and lapping of valves, valve-seats, grinding of crank shaft or any other machining work required at site, allingment of connecting rods including matching with crank shaft. and reassembling the engine of DG set at position ensuring proper alignment and coupling the engine with alternator, complete all as specified and directed. (including mentioned in Srl No. 28.01 here in below) 1 Each Job
120 28.01 Notes for Sch A item No. 28.00 here in above : (i) Repairs/Overhauling / reassembling and testing of engine of DG set shall be carried out through a authorised service center . (ii) The quoted rates of the contractor includes for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new replaced parts shall be measured and paid for separately under appropriate item of Sch `A’ as `supply only ‘ here in after under item No.37.00 but quoted rates are inclusive of replacement of small/minor parts such as nuts, bolts, washers, locking nuts, small springs, `O’ rings, screws/gaskets/ packing /studs etc. \n(iii) The quoted rates of contractor are deemed to be included cost of transportation to and fro authorized service centre and machining job etc.as required (iv) The element for connecting to existing system and making DG set perfectly operational and testing at site connected load to the entire satisfaction of the Engineer-in-Charge shall be included/covered under the rates quoted in Sch A item No. 1 here in above consider for Maintenance and servicing.
121 29 Supply only the following items/spare parts suitable for DG set ( Make: Cummins/ /Catter Pillars/Kirloskar/Greaves) capacity 100 to 250 KVA 3 phase 50 Hz of dismantled/fixed under Sch `A` item No 28.00 here in above complete all as specified and directed.\nNote :- (i) Fixing element of these items is included under the rates quoted by the contractor for Schedule `A' item No 35 & 36 here in above.\n(ii) Contractor shall have no claim on account of variation of quantities of any item or non execution of any item.\n
122 29.1 Piston 4 Each
123 29.11 Pin piston 4 Each
124 29.12 Kit liner cylinder 4 Each
125 29.13 Ring snap 8 Each
126 29.14 Bushing thrust 2 Each
127 29.15 Gasket cylinder head (Front) 2 Each
128 29.16 Gasket cylinder head (Rear) 2 Each
129 29.17 Valve intake (ALTV) 4 Each
130 29.18 Valve exhaust (ALTV) 1 Each
131 29.19 Seal valve steam 12 Each
132 29.2 Guide valve 4 Each
133 29.21 Collar valve 10 Each
134 29.22 Bearing connecting Rod, 4 Each
135 29.23 Bearing main 2 Each
136 29.24 Hump Hose, 1 Each
137 29.25 Seal oil, 1 Each
138 29.26 Bushing, 3 Each
139 29.27 Shell main bearing, 4 Each set
140 29.28 Ring Thrust , 8 Each
141 29.29 Connection fuel inlet , 1 Each
142 29.3 Sleeve Injector, 1 Each
143 29.31 Push rod, 2 Each
144 30 Disconnecting , dismantling and taking out the non-functional turbo drain hose and supply , fixing, connecting and testing turbo drain hose including male-female fitting suitable for 200 KVA to 250 KVA, 3 phase 50 HZ capacity of DG sets as per existing shape and size complete all as specified and directed. 1 Each
145 31 Disconnecting and taking out of defective battery charger and supply and fixing new automatic battery charger 12/24 volts suitable for charging of two batteries, including power transformer, Amp meter, Voltmeter alongwith selector switch and connected accessories fixed with and including sheet metal enclosure powder coated complete all as specified and directed. 1 Each
146 32 Disconnecting and taking out the voltage stabilizer of verious capacity and description and of any make, dismantling / opening of the voltage stabilizer of verious capacity, three phase, AC 415 Volts, for Maintenance and servicing mechanically and electrically,including draining out existing transformer oil, and cleaning, oiling /greasing, removing & replacement of defective / unserviceable parts with new parts, as required at site and manufacturer's instructions and checking electronic circuits to make it functional , reassembling the parts of voltage stabilizer after overhauling / servicing at position ensuring proper out put connecting to existing system and applying one coat of synthetic enameled paint (heat resistant type) by spray machine after preparation including writing MES No/ SM No in capital letters of suitable size on body of stabilizer and making voltage stabilizer perfectly operational and testing at site on existing connected load to the entire satisfaction of the Engineer-in-Charge complete all as specified and directed. (including mentioned in Srl No.32.01 here in below)\n 1 Each Job
147 32.01 Notes :- (i) Replacement of unserviceable parts shall be measured and paid for separately under appropriate item of Sch ‘A’ as supply only but fixing charges of the parts replaced/repaired is deemed to be included in these item (ii) Oil shall be drained out and collected in contractors own containers and reuse after heating and filtration through filtration plant to achieve the suitable dielectric strength/insulation value. Refilling, heating and filteration shall be included in the rate quoted by the contractor for above items. \n(iii) Fresh oil required for top up shall be measured as “supply only” but its heating and filling shall be included in the rate quoted by the contractor for above items. (iv) The quoted rate shall be deemed to include replacement of small/ minor parts i.e. washers,nut bolts, packing, screws,lamp etc.
148 33 Supply only the following items/spare parts suitable for various capacity of Servo controlled Voltage Stabilizer dismantled/fixed under Sch `A` item No 32 here in above complete all as specified and directed.\nNote :- \n(i) Fixing element of these items is included under the rates quoted by the contractor for Schedule `A' item No 40 here in above.\n(ii) Contractor shall have no claim on account of variation of quantities of any item or non execution of any item.\n
149 33.1 Servo motor 10 Kg-cm capacity. 1 Each
150 33.11 Complete control wiring for each phase. 1 Each
151 33.12 RC Net Work 10 Kg-cm (Resistor- Capacitor network) 1 Each
152 33.13 BTR- 36 1 Each
153 33.14 Indicator lamp pilot type (RYB) 3 Each
154 33.15 Selector switches suitable for volt meter, 3 way ON/OFF type. 1 Each
155 33.16 VARIAC Coil 40 KVA / 50 KVA capacity per Phase 1 Each
156 33.17 Volt meter 0- 500 volts 1 Each
157 33.18 Six Pin connector 1 Each
158 33.19 Carbon brush suitable for 25KVA to 75 KVA stabilizer 3 Each
159 33.2 Complete Armour 1 Each
160 33.21 Terminal Stud 2 Each
161 33.22 Micro Switch 1 Each
162 33.23 Lever 1 Each
163 33.24 VARIAC Coil 25 KVA/ 30 KVA capacity per phase 1 Each
164 33.25 VARIAC Coil 75 KVA / 100 KVA capacity per phase 1 Each
165 33.26 Motor for 3 KVA servo stablizer 1 Each
166 33.27 Small Carbon bush for 3 KVA stablizer 2 Each
167 33.28 RC Net work for 3 KVA Servo Stablizer 1 Each
168 33.29 Transformer oil EHV confirming to IS-335 of 1983 of mineral oil grade 'B' having a high dielectric strength not less than 40 KV . 80 Ltr
169 33.3 Push button switch for increase/decrease of voltage 2 Each
170 34 Supply and replacement of Rotary pump with suction pipe not less than 1 Mtr complete all as specified and directed by Engineer-in-Charge 1 Each
171 35 Disconnecting, Dismantling of 200 KVA indoor AMF panel and Supply, fix and commissioning of 1.6 mm sheet enclosure indoor type with powder coated, dust and vermin proof 200 KVA AMF panel fitted with following acessories: INCOMER:-\n1 MCCB 315A, TP, 25 KA Thermal magnetic release with spreaders link & extended rotery handle, Make: Legrand or Sneider/Seimens-02 Nos\n2 Contactor 315A, TP Make: Legrand or Sneider/Seimens- 2 NO 3. METERING & AMF LOGIC:- Micro processor based AMF controllerDGC 6D- 01 No, Make- Procom\n4. VIF Meter, Make- Procom -1 NO 5- DC Ampere Meter 0-15A, Make- AE- 1 NO\n6. Indicating LED for load on mains, load on set, mains on, set on, Make- ESBEE- 4 Nos, 7. Auto/ manual selector switch, Make- SALZER- 1 No, 8. Start/Stop push button,Make-ESBEE/C&S/SURUTHI- 2 NO\n9. Automatic battery charger with auto trickile & auto boost facility features12 v/ 10 Max power- 1 No, 10. MCB 6A/16A, SP, 10 KA C Curve, Make: Legrand or Sneider/Seimens- 8 NO 11. RELAY CARD 24V PROCOM -1 No 12. CT 200/5A, CL 1, 15 VA For metering, Make-PROCOM- 3 NO. 13. Control & Power wiring-1 Job 14. Hotter 24V DC, Make: MINILEC- 1 NO. \n 1 Each Job
172 36 Disconnecting, Dismantling of 250 KVA indoor AMF panel and Supply, fix and commissioning of 1.6mm sheet enclosure indoor type with powder coated, dust and vermin proof 250 KVA AMF panel fitted with following acessories: INCOMER:-\n1 MCCB 400A, TP, 25 KA Thermal magnetic release with spreaders link & extended rotery handle, Make: Legrand or Sneider/Seimens-02 Nos\n2 Contactor 400A, TP Make: Legrand or Sneider/Seimens- 2 NO 3. METERING & AMF LOGIC:- Micro processor based AMF controllerDGC 6D- 01 No, Make- Procom\n4 VIF Meter, Make- PROCOM -1 NO 5- DC Ampere Meter 0-15A, Make- AE- 1 NO\n6. Indicating LED for load on mains, load on set, mains on, set on, Make- ESBEE- 4 Nos, 7. Start/Stop push button,Make-ESBEE/C&S/SURUTHI- 2 NO, 8. Auto/ manual selector switch, Make- SALZER- 1 No, 9. Automatic battery charger with auto trickile & Auto boost facility features 24V/10 Max Power-1 No \n10. MCB 6A/16A, SP, 10 KA C Curve, Make: Legrand or Sneider/Seimens- 12 NO 11. RELAY CARD 24V PROCOM -1 No , 12. CT 200/5A, CL 1, 15 VA For metering, Make-PROCOM- 3 NO. 13. Control & Power wiring-1 Job 14. Hotter 24V DC, Make: MINILEC- 1 NO. 15. 200A Aluminium Busbar with heat shrinkable sleeve-1 Set 16. Hardware, ferrul & lugs etc.-1 Job. \n 1 Each Job
173 37 Supplying and fixing ,testing and commissioning in replacement of automatic transfer switch with out controller 315 Amps including all accessories and necessary connections,wiring etc complete all as specified and directed. Make- Havells/ L&T and equivalent as approved by GE. 1 Each Job
174 38 Supply only the following items/spare parts suitable for ATS panel for DG sets 10 to 20 KVA capacity , dismantled/fixed under Sch `A` item No 1.00 and other connecting items here in above complete all as specified and directed.\nNote :- \n(i) Fixing element of these items is included under the rates quoted by the contractor for Schedule `A' item No 40 here in above.\n(ii) Contractor shall have no claim on account of variation of quantities of any item or non execution of any item.\n
175 38.1 Automatic transfer switch without controller 100 Amps. Make- Havells. 1 Each
176 38.11 Microprocessor based Amt controller 12 volt. Make- Procom. 1 Each
177 38.12 Relay card PCB 12 volt 1 Each
178 38.13 Start/ stop push button. 1 Each
179 38.14 Auto/ Manual selector switch. 1 Each
180 38.15 VIF meter 12 volt 1 Each
181 38.16 Hooter 12 volt 1 Each
182 38.17 CT 100/ 5 Amp. 1 Each
183 38.18 Six Pin connector 3 Each
184 39 Dismantling/Taking out care fully the broken Hinges from door of canopy of DG set complete and supply and fixing new door hinges as per existing size and pattern suitable for door of canopy of DG set with and including welding, nut bolt, washers etc as required for proper functioning of door of Canopy complete all as specified and directed. 2 Each
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