Military Engineer Services-MES has published Out Sourcing To The Services For Manning And Operation Of Sea Survival Unit Sewage Pumps And Repair And Maintenance Of Ro Plant At Ins Kalinga. Submission Date for this Tender is 09-09-2019. Industrial Fan Tenders in INS Kalinga Andhra Pradesh. Bidders can get complete Tender details and download the document.
| Name of Work: OUT SOURCING TO THE SERVICES FOR MANNING AND OPERATION OF SEA SURVIVAL UNIT, SEWAGE PUMPS AND REPAIR AND MAINTENANCE OF RO PLANT AT INS KALINGA. | |||||
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| Sl. No. | Item Description | Item Code / Make | Quantity | Units | |
| 1 | 1 | Out sourcing for manning and operation of sea survival unit at INS Kalinga complex and comprising the following installed equipment by deploying one skilled pump operator for one shift per day including Sundays and holidays complete all as specified and as directed by the Engineer-in-Charge:\n(i) Pressure feed sand filter bed enclosed in MS hemispherical chamber with connected inlet and outlet valves pressure, indication etc.\n(ii) Mono block pump set-2 Nos. 3 Phase 415 Volt 7.5 HP capacity \nMake: Kirloskar\n(iii) LP air compressor-01 No., 3 Phase 415 Volt 7.5 HP capacity \nMake: Kirloskar \n(iv) Electrical panel with starter etc. operate the installed machinery shifts of 08 hours duration.\n(v) Maintain the sea survival swimming pool including necessary dosage of precipitate copper sulphate. Bleaching powder alum and the water shall be maintained to 0.2 PPM at swimming pool.\nNote: The material used for cleaning of sea survival unit like Chlorine granule, Copper Sulphate, alum, bleaching powder etc. shall be measured paid separately under the relevant items. | 335 | Per Shift | |
| 2 | 2 | All as per item No.1 above but one suction sweeper pump cleaner (Unskilled) for one shift of 08 hours per day. | 335 | Per Shift | |
| 3 | 3 | Out sourcing to the services for manning and operation and maintenance of sewage pump house installation at INS Kalinga complex comprising the jobs like cleaning of bar screen chamber, fab reactor, tube seltter and disposal of sludge from the sand beds and bars screen chamber etc. and comprising the following installed equipment by deploying one skilled operator for two shifts per day of each 08 hours including Sundays and holidays complete all as specified and as directed by the Engineer-in-Charge:\n(a) Non clogging pump set 15 HP-02 Nos.\n(b) Monoblock pump set 7.5 HP-02 Nos. \n(c) DG set with LT panel board with starter 3 Phase 415 Volts including connected pipelines.\n(d) MBBR having capacity 100 Cum-01 No.\n(e) Monoblock pump set 10 HP-02 Nos.\n(f) Filter bed feeder pump-02 Nos.\n(g) Air blower-02 Nos.\n(h) MGF-01 No.\n(j) ACF-01 No.\n(k) Dosing pump-01 No.\nNote: Chlorine gas will be measured paid separately.\nNotes for Item Nos.1 to 3:\n1. Wage paid by the contractor to the persons employed shall not be less than the minimum wages fixed by State/Central Government from time to time whichever is higher. The payment shall be made to the workers through a nationalised bank and the bank statement of fair wages as per minimum labour wages as mentioned above shall be submitted along with the RARs/FB for payments.\n2. The contractor shall be responsible for the EPF, ESI, bonus, Safety etc. and insurance of all tradesmen employed by him as per existing Labour Rules/Acts/Regulations. | 670 | Per Shift | |
| 4 | 4 | Supply only chlorine gas cylinder.\nNote: Testing the cylinder, repair to out let valves of cylinder, repairs to chlorine gas control and regulating system shall be the responsibility of the contractor and rate quoted is deemed to be included for the same. | 1100 | Kg | |
| 5 | 5 | Supply only copper sulphate.\nMake: Hemal Impex/Parshva Chemicals/Prayug Agro Pvt Ltd or any other equivalent or superior make as approved by GE. | 220 | Kg | |
| 6 | 6 | Supply only alum crystal. | 165 | Kg | |
| 7 | 7 | Supply only bleaching powder.\nMake: Vikram Pac/Aquafit | 880 | Kg | |
| 8 | 8 | Supply only soda ash. | 130 | Kg | |
| 9 | 9 | Supply only anti scalent liquid. | 180 | Litrs. | |
| 10 | 10 | Supply only Sodium hypochlorite. | 350 | Litrs. | |
| 11 | 11 | S&F in repairs PVC multiport valve 40NB (40mm) size, 6 way, using wear-resistant high hardness ceramic material spare parts with maximum operating pressure of 5Kg/cm2, suitable for 5000 LPH RO plant complete all as specified and as directed by the Engineer-in-Charge.\nMake: Hayward/Nitco/Aventura/Certikin or equivalent | 2 | Each | |
| 12 | 12 | S&F in repairs, dosing pump of capialy 6 LPH complete all as specified and as directed by the Engineer-in-Charge.\nMake: E DOSE | 1 | Each | |
| 13 | 13 | S&F in repairs, flow meter 5000 LPH complete all as specified and as directed by the Engineer-in-Charge. | 1 | Job | |
| 14 | 14 | S&F in repairs, raw water meter 1200 LPH complete all as specified and as directed by the Engineer-in-Charge. | 1 | Job | |
| 15 | 15 | S&F in repairs, ozonator 2 grams per hour with SS box complete all as specified and as directed by the Engineer-in-Charge. | 1 | Job | |
| 16 | 16 | S&F in repairs, UV strainer 2 gram per hour with SS box complete all as specified and as directed by the Engineer-in-Charge. | 1 | Job | |
| 17 | 17 | Overhauling of suction sweeper pump of capacity 3 HP 440 Volts with replacement of gear oil, 'V' belt, water seal, 'O' ring set etc. complete including reassembling back and testing complete all as specified and as directed by the Engineer-in-Charge.\nMake: Fenner | 1 | Job | |
| 18 | 18 | M&L for cleaning of water supply under ground sump for balancing capacity 30,000 gallons by bailing out the accumulated water at the bottom and taking out & removing the complete sludge out side land and wash out completely, and wire brushing the tanks after scrubbing the walls and bottom of the tank completely with minimum disturbance of water to swimming pool and applying two coats of white wash inside the tank complete all as specified and directed by Engineer- in-charge. | 1 | Job | |
| 19 | 19 | M&L for cleaning of swimming pool of sea survival unit of capacity 1,00,000 gallons by bailing out accumulated water at the bottom and water over flow channels and cleaning the wall, bottoms surfaces by using suitable tiles scrubbers and acid without disturbance of wall/floor surfaces complete all as specified and as directed by the Engineer-in-Charge. | 1 | Job | |
| 20 | 20 | M&L for cleaning of filter media chamber and supply and replacement new 5 micron size filter in chamber at RO plant complete all as specified and as directed by the Engineer-in-Charge. | 6 | Job | |
| 21 | 21 | M&L for opening top cover of sand filter and replacement of sand 200 Kg and reassembling the top cover of sand filter without disturbance of RO system complete all as specified and as directed by the Engineer-in-Charge. | 2 | Job | |
| 22 | 22 | S&F in repairs, 8mm thick FRP pressure vessels 2472, 610mm dia. and 2.438m long for sand filters of RO plant with 4" precision injected model with threaded opening and FRP reinforced tripod base complete all as specified and as directed by the Engineer-in-Charge.\nMake: AQUA's/LCM/JB DROP/AVENTURA/PENTAIR | 1 | Each | |
| 23 | 23 | S&F nylon brush of size 0.60mX0.15m including nut, bolt, washers and springs etc. complete all as specified and as directed by the Engineer-in-Charge. | 20 | Each | |
| 24 | 24 | Taking down and refixing NRV/sluice valve 50mm dia. after replacement of defective rubber gasket, nut, bolt, washers etc, complete all as specified and as directed by the Engineer-in-Charge. | 4 | Job | |
| 25 | 25 | S&F in repairs, pressure gauge (0-14 Kg/cm2) including necessary specials including provision of suitable ferrule etc. complete all as specified and as directed by the Engineer-in-Charge.\nMake: H-Guru/Fiebig/ABB manufacturing Co. | 8 | Each | |
| 26 | 26 | S&F in repairs self reinforced PVC 50mm dia. helifier hoos in suction sweeper pump at sea survival unit all as specified and as directed by the Engineer-in-Charge. | 60 | Rm | |
| 27 | 27 | M&L for taking out existing pressure filter media from the filter bed of 3m dia. and 1.5m height by opening the man hole and taking out carefully existing filter media of any size, stacking neatly after thorough cleaning and segregating the media of round pebbles and coarse gravels for reuse and cleaning of internal walls of pressure filter with bleaching powder solution by using the wire brush and applying two coats of synthetic bitumen paint complete all as specified and as directed by the Engineer-in-Charge.\nNote: Filling only/spreading only filter media will be measure and paid separately. | 1 | Job | |
| 28 | 28 | Filling/spreading only the filter media (Pebbles) obtained from item No.20 above on the lower portion of the filter bed complete all as specified and as directed by the Engineer-in-Charge. | 0.4 | Cu.m. | |
| 29 | 29 | Filling/spreading only the filter media (Coarse gravels) obtained from Item No.20 above complete all as specified and as directed by the Engineer-in-Charge. | 2 | Cu.m. | |
| 30 | 30 | Supply and filling/laying filter media pebbles naturally obtained from the river bed of size 5mm to 20mm graded, complete all as specified and as directed by the Engineer-in-Charge. | 2 | Cu.m. | |
| 31 | 31 | Supply and filling/laying filter media coarse gravels of size 1.0mm and fine gravel of size 0.5mm complete all as specified and as directed by the Engineer-in-Charge. | 1 | Cu.m. | |
| 32 | 32 | Supply and laying filter media 14/30 mesh sand (fine sand) in layers up to 600mm thick complete all as specified and as directed by the Engineer-in-Charge. | 1.5 | Cu.m. | |
| 33 | 33 | S&F high density polyethylene pipes (HDPE) 100mm dia., of pressure rating 6 kgf/cm2 fixed complete to walls, ceilings or in floors etc. and making suitable slots complete all as specified and as directed by the Engineer-in-Charge.\nMake: Sudhakar/Supreme/Kisan/Prince/Godavari/Jain Pipes | 100 | Rm | |
| 34 | 34 | S&F unplasticised PVC pipes 20mm dia., of pressure rating 10 kgf/cm2 fixed complete to walls, ceilings or in floors etc., any type of pipe complete all as specified and as directed by the Engineer-in-Charge.\nMake: Sudhakar/Supreme/Kisan/Prince/Godavari/Jain Pipes | 60 | Rm | |
| 35 | 35 | S&F in repairs suction sweeper nylon rope twisted type 40mm size complete all as specified and as directed by the Engineer-in-Charge. | 60 | Rm | |
| 36 | 36 | S&F in repairs, 100mm bore butterfly valve cast steel, type PN-1.6 both end flanged type with necessary nuts, bolts and washers complete all as specified and directed.\nMake: KIRLOSKAR/ L&T/ CASTLE/ LEADER/ AUDCO/ ADVANCE | 6 | Each | |
| 37 | 37 | All as per item No.36 above but 80mm dia. | 6 | Each | |
| 38 | 38 | M&L for scrapping the old painted surface and painting with two coats of synthetic enamel paint over one coat of red oxide primer including writing pump No. and capacity of the pump with white paint for the pressure filter pumps, connected pipe lines, panel boards, valves, air crompressor etc. complete all as specified and as directed by the Engineer-in-Charge. | 10 | Job | |
| 39 | 39 | M&L for scrapping the old painted surface and painting with two coats of synthetic enamel paint over one coat of red oxide primer for the angle iron frame/grid of RO system complete all as specified and as directed by the Engineer-in-Charge.\nNote for item Nos.38 & 39: The contractor may visit the site to ascertain the condition & area of painting to be done with prior permission of the Engineer-In-Charge. | 1 | Job | |
| 40 | 40 | M&L for taking out air blower pump from the existing foundation after dismantling of necessary pipe line by opening nut, bolts etc. and dismantling the blower of any capacity installed at STP INS Kalinga for carrying out the repairs, reassembling the same including replacement of worn-out nuts, bolts and washers etc. reinstalling, testing and making good all connections to ensure proper functioning of entire unit and commissioning complete all as directed by the Engineer-in-Charge.\nNote: Spare parts will be measured and paid separately under relevant items. | 1 | Job | |
| 41 | 41 | Supply only piston ring (8 Nos. each set) for twin lobe air cooled compressor of the air blower pump under item No.32 above complete all as directed by the Engineer-in-Charge. | 1 | Set | |
| 42 | 42 | Supply only ball bearing for twin lobe air cooled compressor of the air blower pump under item No.32 above complete all as directed by the Engineer-in-Charge. | 4 | Each | |
| 43 | 43 | Supply only pressing bush for twin lobe air cooled compressor of the air blower pump under item No.32 above complete all as directed by the Engineer-in-Charge. | 4 | Each | |
| 44 | 44 | Supply only lock nut for twin lobe air cooled compressor of the air blower pump under item No.32 above complete all as directed by the Engineer-in-Charge. | 4 | Each | |
| 45 | 45 | Supply ony distance ring for twin lobe air cooled compressor of the air blower pump under item No.32 above complete all as directed by the Engineer-in-Charge. | 1 | Each | |
| 46 | 46 | Supply only 'O' ring for twin lobe air cooled compressor of the air blower pump under item No.32 above complete all as directed by the Engineer-in-Charge. | 1 | Each | |
| 47 | 47 | Supply only oil seal for twin lobe air cooled compressor of the air blower pump under item No.32 above complete all as directed by the Engineer-in-Charge. | 1 | Each | |
| 48 | 48 | Supply only locking washer for twin lobe air cooled compressor of the air blower pump under item No.32 above complete all as directed by the Engineer-in-Charge. | 1 | Each | |
| 49 | 49 | Supply only gear assembly for twin lobe air cooled compressor of the air blower pump under item No.32 above complete all as directed by the Engineer-in-Charge. | 2 | Each | |
| 50 | 50 | Supply only tensioning element for twin lobe air cooled compressor of the air blower pump under item No.32 above complete all as directed by the Engineer-in-Charge. | 2 | Each | |
| 51 | 51 | Supply only oil level sight glass for twin lobe air cooled compressor of the air blower pump under item No.32 above complete all as directed by the Engineer-in-Charge. | 2 | Each | |
| 52 | 52 | Supply only leader link (Complete set) for twin lobe air cooled compressor of the air blower pump under item No.32 above complete all as directed by the Engineer-in-Charge. | 1 | Each | |
| 53 | 53 | M&L for maintenance of RO membranes by chemical cleaning to remove hard scale on the membrane and recirulation of low Ph chemical and checking the Ph and temperature for 6 hours then flushing with RO water to neutralise the membrane, also, chemical cleaning with suitable chemical to remove the bio fouling of the membrane and recirculation of high Ph (10 Ph) chemical and checking the Ph and temperature for 6 hours then flushing out the water to neutralise the membrane complete all as specified and as directed by the Engineer-in-Charge. | 1 | Job | |
| 54 | 54 | S&F in repairs, heavy duty bakelite LT connectors 6 way complete all as specified and as directed by the Engineer-in-Charge. | 1 | Each | |
| 55 | 55 | Supply and filling compressor oil for lubrication of air cooled compressor complete all as specified and as directed by the Engineer-in-Charge.\nMake: ENKLO 320 or equivalent | 110 | Litrs. | |
| 56 | 56 | M&L for overhauling pump set up to 10 HP with complete removal of the ball bearings, gland ropes and supply and fixing new ball bearings, gland ropes and refixing in the same position completely without causing any disturbance to the existing plant complete all as specified and as directed by the Engineer-in-Charge. | 6 | Job | |
| 57 | 57 | M&L for repairs to the LT panel board including replacement of SFU, fuse link, ammeter, voltmeter, CT ratio, indicator lamp, start/stop push button etc. and including reassembling back and testing complete all as specified and as directed by the Engineer-in-Charge. | 1 | Job | |
| 58 | 58 | M&L for opening top cover of activated carbon filter and replacement of activated carbon 200 Kg and reassembling the top cover of activated carbon filter without causing any disturbance to the existing system complete all as directed by the Engineer-in-Charge. | 3 | Job | |
| 59 | 59 | S&F in repairs 100mm dia. sluice valve of cast iron body, PN 1.6, with both ends flanged, drilled at both the ends, conforming to IS-780, having gunmetal spindle with iron wheel at top complete with nuts, bolts, washers, rubber gasket champion-20, 3mm thick sheet complete all as specified and as directed by the Engineer-in-Charge. | 2 | Each | |
| 60 | 60 | S&F in repairs, 100mm dia. cast iron foot valve flanged type as per IS-4038 PN-2 having sheet gunmetal disc face ring- Nitrile rubber, hinge pin stainless steel AISI-410 with cast iron bolted stainer with necessary nut, bolt, washers etc, complete all as specified and as directed by the Engineer-in-Charge.\nMake for Item Nos.59 & 60: KIRLOSKAR/UPADHYAY/L&T/ LEADER/KARTAR/ZOLOTO | 3 | Each | |
| 61 | 61 | M&L for taking down the defective electric motor of capacity 10 HP, 415 Volts, 50 Hz, 3 Phase by dismantling the electric connections, removing the motor from the base foundation by decoupling the pump, transporting to the workshope, dismantling the burnt out copper winding from motor/stator and rewinding the rotor/stator with same type of super enamelled copper wire of same gauge and with necessary insulating material, varnishing etc. and re-assemble the motor completely, transporting back to the site and alignment with the pump/ compressor/blower with all electric connections including testing and commissioning complete all as specified and as directed by the Engineer-in-Charge.\nNote: Burnt out removed winding wire will be the property of contractor and credited through schedule of credit. | 4 | Job |
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