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Tender For Repair/ Maintenance Of Dg Sets , Amf Panels , Servo Stabilizers And Apfc Panels In Technical And Residential Area Of Irde Under Ge ( I ) Rnd Dehradun, DEHRADUN-Uttarakhand

Military Engineer Services-MES has published Tender For Repair/ Maintenance Of Dg Sets , Amf Panels , Servo Stabilizers And Apfc Panels In Technical And Residential Area Of Irde Under Ge ( I ) Rnd Dehradun. Submission Date for this Tender is 07-09-2019. Electrical Panel Tenders in DEHRADUN Uttarakhand. Bidders can get complete Tender details and download the document.




Tender Notice

21471048
Tender For Repair/ Maintenance Of Dg Sets , Amf Panels , Servo Stabilizers And Apfc Panels In Technical And Residential Area Of Irde Under Ge ( I ) Rnd Dehradun
Open Tender
Indian
Uttarakhand
DEHRADUN
07-09-2019

Tender Details

Tender For Repair/ Maintenance Of Dg Sets , Amf Panels , Servo Stabilizers And Apfc Panels In Technical And Residential Area Of Irde Under Ge ( I ) Rnd Dehradun

Key Value

Document Fees
INR 500 /-
EMD
INR 24000.0 /-
Tender Value
INR 12 Lakhs /-

BOQ Items

NAME OF WORK : REPAIR/ MAINTENANCE OF DG SETS , AMF PANELS, SERVO STABILIZERS AND APFC PANELS IN TECHNICAL AND RESIDENTIAL AREA OF IRDE UNDER GE(I) R&D DEHRADUN.
Sl. No. Item Description Item Code / Make Quantity Units
1 1 Dismantling and opening of parts for servicing of water cooled DG set of following capacity coupled with alternator, Maintenance and servicing mechanically and electrically, including cleaning, oiling /greasing, removing & replacement of defective / unserviceable parts with new parts,ie diesel filter /oil filter /Air filter /fan belt /fuel pipe/ engine oil pipe /Engine Oil etc as required at site and manufacturer's instructions and checking of valves & nozzles etc, reassembling the parts of DG set at position ensuring proper alignment connecting to existing system and making DG set perfectly operational and testing at site connected load to the entire satisfaction of the Engineer-in-Charge complete all as specified and directed. (including mentioned in Srl No. 1.01 here in below)\n
2 1.01 Notes:-(i) The quoted rates of the contractor includes for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new replaced parts shall be measured and paid for separately under appropriate item of Sch `A’ as `supply only ‘ but quoted rates are inclusive of replacement of small/minor parts such as nuts, bolts, washers, locking nuts, small springs, `O’ rings, screws/gaskets/ packing /studs etc. \n(ii) Engine oil shall be drained out carefully, collected by the contractor in his own suitable containers and stored properly for checking serviceability including cleaning of oil sump by pouring kerosene oil all as directed by the Engineer-in-Charge\n(iii) Fresh engine oil for DG sets shall be supplied by the contractor as “ Supply only” and shall be measured and paid separately under appropriate item of Sch ‘A’ . Its cost of filling is deemed to be included under the rates quoted by the contractor for above item.\n
3 1.1 10 KVA to 20.0 KVA 3 phase 50 HZ Make:Kirloskar 1 Each Job
4 1.11 100 KVA to 140 KVA 3 phase 50 HZ Make: CUMMINS/Kirloskar 2 Each Job
5 1.12 160 KVA to 285 KVA 3 phase 50 HZ Make: CUMMINS/Kirloskar / Greaves /Caterpillar 8 Each Job
6 1.13 500 KVA 3 phase 50 HZ, Make :Cummins 1 Each Job
7 2 Supply only element diesel filter with gasket suitable for following capacity of DG set dismantled / fixed under Sch `A` item No 1.00 here in above complete all as specified and directed. \n
8 2.1 10 KVA to 20.0 KVA 3 phase 50 HZ Make:Kirloskar 1 Each Set
9 2.11 100 KVA to 250 KVA 3 phase 50 HZ Make: CUMINS/Kirloskar/Greaves 6 Each Set
10 2.12 285 KVA to 500 KVA, Make : Cater Pillar/Cummins 5 Each Set
11 3 Supply only element Oil filter with gasket suitable for following capacity of DG set dismantled/fixed under Sch `A`item No 1.00 here in above complete all as specified and directed. \n
12 3.1 10 KVA to 20.0 KVA, Make: Kirloskar 1 Each Set
13 3.11 100 KVA to 250 KVA 3 phase 50 HZ Make: CUMMINS/Kirloskar/Greaves 6 Each Set
14 3.12 285 KVA to 500 KVA, Make : Cater Pillar/Cummins 5 Each Set
15 4 Supply only Air cleaner element primary and safety for following capacity of DG set dismantled/fixed under Sch `A` item No 1.00 here in above complete all as specified and directed. \n
16 4.1 10 KVA to 20.0 KVA, Make: Kirloskar 1 Each Set
17 4.11 100 KVA to 250 KVA, 3 phase 50 HZ Make: Cummins/Kirloskar/Greaves 6 Each Set
18 4.12 285 KVA to 500 KVA, Make :Cummins/Cater Pillar 5 Each Set
19 5 Supply only corrosion resistor filter with gasket and CR plate for 100 KVA to 285 KVA 3 phase 50 HZ Make: CUMMINS/Kirloskar of DG set dismantled/fixed under Sch `A` item No 1.00 here in above complete all as specified and directed. \n 4 Each Set
20 6 Supply only element bypass filter with gasket for 110 KVA to 500 KVA capacity DG Set dismantled/fixed under Sch `A` item No 1.00 here in above complete all as specified and directed. \n 4 Each Set
21 7 Disconnecting, and taking out carefully old unserviceable AVR unit from DG set of various capacity complete and supply , fixing, connecting and testing AVR unit suitable for 3 phase 50 HZ alternator suitable for 100 to 500 KVA capacity of DG set complete all as specified and directed.\n 1 Each
22 8 Dismantling and taking out the radiator fitted in following capacity of DG sets and strip opening complete radiator assembly,for servicing mechanically and proper cleaning of tubes with using de-scaling solution, including repair of water tubes and top/ bottom tanks by soldering / gas welding of leakage of tubes/tanks. including replacement of gasket, nut bolts,etc ensuring perfectly leak proof after servicing of radiator, re-assembling and fixing the same in position and testing the system complete all as specified and directed . \nNotes :- (i) Repairs/servicing/re-assembling and testing of radiator shall be carried out through a authorised representative of manufacturer.\n (ii) The quoted rates of the contractor includes for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new replaced parts shall be measured and paid for separately under appropriate item of Sch `A’ as `supply only ‘ but quoted rates are inclusive of replacement of small/minor parts such as nuts, bolts, washers, gaskets/ packing etc.\n(iii) The quoted rates of contractor are deemed to be included cost of transportation to and fro authorized service centre.\n \n
23 8.1 10 KVA to 20.0 KVA 3 phase 50 HZ Make- Kirloskar 1 Each Job
24 8.11 100 KVA to 140 KVA 3 phase 50 HZ Make: CUMINS/Kirloskar 1 Each Job
25 8.12 160 KVA to 285 KVA 3 phase 50 HZ Make: CUMINS/Kirloskar/ Greaves/ Caterpiller 1 Each Job
26 8.13 500 KVA 3 phase 50 HZ Make: CUMINS 1 Each Job
27 9 Supply only the following items/spare parts suitable for raditor of DG set for following capacity dismantled/fixed under Sch `A` item No 8.00 here in above complete all as specified and directed.\nNote :- \n(i) Fixing element of these items is included under the rates quoted by the contractor for Schedule `A' item No 8.00 here in above.\n(ii) Contractor shall have no claim on account of variation of quantities of any item or non execution of any item.\n
28 9.1 Radiator hose set with clamp complete for 10 KVA to 20.0 KVA 3 phase 50 Hz DG Set. 1 Each Set
29 9.11 Radiator hose set with clamp complete for 100 KVA to 140 KVA 3 phase 50 Hz DG Set. 2 Each Set
30 9.12 Radiator hose set with clamp complete for 160 KVA to 250 KVA 3 phase 50 Hz DG Set. 2 Each Set
31 9.13 Radiator hose set with clamp complete for 285 KVA to 500 KVA 3 phase 50 Hz DG Set. 1 Each Set
32 9.14 Water pump kit set complete consisting of impeller,shaft, seal, bearings,lock and gasket etc for 10 KVA to 20.0 KVA 3 phase 50 Hz DG set 1 Each Set
33 9.15 Water pump kit set complete consisting of impeller,shaft, seal, bearings,lock and gasket etc for 100 KVA to 250 KVA 3 phase 50 Hz DG set 1 Each Set
34 9.16 Water pump assembly set complete for 285 KVA to 500 KVA DG set 3 phase 50 Hz, Make : Cummin's. 1 Each Set
35 10 Supply only concentrated coolent suitable for radiator of DG set any capacity drained out / filling under Sch `A`item No 1.00 here in above complete all as specified and directed. 150 Per Litre
36 11 Supply only lubrication oil SAE-40 ( 20 W- 40 grade) suitable for Engine of DG set any capacity drained out / filling under Sch `A` item No 1.00 here in above complete all as specified and directed. 300 Per Litre
37 12 M & L for replacement of asbestos ropes with new asbestos rope of 12mm dia heat and fire resistance, lapping of exhaust pipe of any capacity of DG Set complete all as specified and directed. 5 Kg
38 13 Dismantling and taking out the PT fuel system including injectors assembly fitted in following capacity of DG sets 3 phase 50 HZ of DG set and strip opening of PT fuel system including injectors assembly for carrying out repair/ servicing /overhauling mechanically ,cleaning, oiling/greasing, fixing of serviceable parts in position, removing & replacement of defective / unserviceable parts with new parts, complete and calibration of Fuel Injection after repair/ servicing /overhauling and re-assembling and fixing the same in position and testing complete all as specified and directed .\nNotes :- (i) Repairs/servicing / reassembling and testing of Fuel injector pump shall be carried out through a authorised service center on testing machine. (ii) The quoted rates of the contractor includes for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new replaced parts shall be measured and paid for separately under appropriate item of Sch `A’ as `supply only ‘ but quoted rates are inclusive of replacement of small/minor parts such as nuts, bolts, washers, shim, small springs, `O’ rings, screws/gaskets/ packing /studs etc. \n(iii) The quoted rates of contractor are deemed to be included cost of transportation to and fro authorized service centre.\n\n\n\n
39 13.1 100 KVA to 140 KVA 3 phase 50 HZ Make: CUMMINS/Kirloskar 1 Each Job
40 13.11 160 KVA to 285 KVA 3 phase 50 HZ Make: CUMMINS/Kirloskar 1 Each Job
41 14 Supply only the following items/spare parts suitable for PT fuel system including injectors assembly of DG set of 100 to 285 KVA capacity dismantled/fixed under Sch `A` item No 13.00 here in above complete all as specified and directed.\nNote :- \n(i) Fixing element of these items is included under the rates quoted by the contractor for Schedule `A' item No 13.00 here in above.\n(ii) Contractor shall have no claim on account of variation of quantities of any item or non execution of any item.\n
42 14.1 Kit injector barrel plunger 6 Each
43 14.11 Kit Gasket Governor set 1 Each
44 14.12 Ball Bearing 2 Each
45 14.13 Gasket fuel pump 2 Each
46 14.14 Screen filter 2 Each
47 14.15 Ball check 1 Each
48 14.16 Gasket Injector 12 Each
49 14.17 Seal ‘O’ ring 24 Each
50 14.18 Pump gear fuel 1 Each
51 14.19 Shaft fuel pump drive 1 Each
52 14.2 Shaft tachometer drive 1 Each
53 14.21 Bushing tachometer drive 2 Each
54 14.22 Plunger governor 1 Each
55 14.23 Plug injector orifice 20 Each
56 14.24 Seal dust 4 Each
57 14.25 O Ring injecter 6 Each
58 14.26 Kit seal 6 Each
59 15 Disconnecting, and taking out carefully old unserviceable parts of DG set of 10 to 500 KVA capacity complete and supply , fixing, connecting and testing following parts suitable for 3 phase 50 HZ DG set of 10 to 500 KVA capacity complete all as specified and directed.
60 15.1 Seal key way 4 Each
61 15.11 Water separator 2 Each
62 15.12 Oil temperature gauge 2 Each
63 15.13 Water temperature gauge 2 Each
64 15.14 Oil pressure gauge 0 to 7 kg/cm2 2 Each
65 15.15 Hours meter 2 Each
66 15.16 Hump hose & bend 1 Each
67 15.17 Toggle switch 2 Each
68 15.18 Elbow male union 2 Each
69 15.19 Dust cap 5 Each
70 15.2 Ignition switch along with duplicate keys 4 Each
71 15.21 Switch Temp 2 Each
72 15.22 Switch pressure 2 Each
73 15.23 Diaphram for 10 KVA DG set 1 Each
74 15.24 Shut Down Valve 4 Each
75 15.25 Hose fuel suction suitable for 10 KVA to 20 KVA DG set. 1 Each
76 15.26 Hose fuel suction suitable for 100 KVA to 500 KVA DG set. 3 Each
77 15.27 Hose fuel Return suitable for 10 KVA to 20 KVA DG set. 1 Each
78 15.28 Hose fuel Return suitable for 100 KVA to 500 KVA DG set. 1 Each
79 15.29 Hose Fuel, Water sperator to filter suitable for 100 KVA to 500 KVA DG set. 2 Each
80 15.3 Hose Fuel, Filter to Fuel pump suitable for 100 KVA to 500 KVA DG set. 2 Each
81 16 Dismantling and taking out the self starter,12 Volt DC fitted in 10 to 62.5 KVA 3 phase 50 HZ of DG sets and strip opening of Self starter 12 Volt DC for carrying out repair/ servicing /overhauling mechanically ,cleaning, oiling/greasing/varnishing, fixing of serviceable parts in position, removing & replacement of defective / unserviceable parts with new parts, complete and re-assembling of Self starter 12 Volt DC after repair/ servicing /overhauling and fixing the same in position and testing complete all as specified and directed .\nNotes :- (i) Repairs/servicing / reassembling and testing of Self starter 12 Volt DC shall be carried out through a authorised service center .(ii) The quoted rates of the contractor includes for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new replaced parts shall be measured and paid for separately under appropriate item of Sch `A’ as `supply only ‘ but quoted rates are inclusive of replacement of small/minor parts such as nuts, bolts, washers, shim, small springs, screws/gaskets/ packing /studs etc. \n(iii) The quoted rates of contractor are deemed to be included cost of transportation to and fro authorized service centre. 1 Each Job
82 17 Supply only the following items/spare parts suitable for self starter, 12 Volt DC fitted in 10 KVA to 62.5 KVA 3 phase 50 HZ of DG set , dismantled/fixed under Sch `A` item No 16 here in above complete all as specified and directed.\nNote :- \n(i) Fixing element of these items is included under the rates quoted by the contractor for Schedule `A' item No 16 here in above.\n(ii) Contractor shall have no claim on account of variation of quantities of any item or non execution of any item.\n
83 17.1 Solenoid switch suitable for self starter, 12 Volt DC 1 Each
84 17.11 Commutator suitable for self starter, 12 Volt DC 1 Each
85 17.12 Carbon brush suitable for self starter, 12 Volt DC 1 Each set
86 17.13 Field coils suitable for self starter, 12 Volt DC 1 Each
87 17.14 Bendix pinion assembly suitable for self starter, 12 Volt DC 1 Each
88 17.15 Bush suitable for self starter, 12 Volt DC 1 Each
89 18 Dismantling and taking out the self starter, 24 Volt DC fitted in 100 to 500 KVA 3 phase 50 HZ of DG sets and strip opening of Self starter 24 Volt DC for carrying out repair/ servicing /overhauling mechanically ,cleaning, oiling/greasing/varnishing, fixing of serviceable parts in position, removing & replacement of defective / unserviceable parts with new parts, complete and re-assembling of Self starter 24 Volt DC after repair/ servicing /overhauling and fixing the same in position and testing complete all as specified and directed .\nNotes :- (i) Repairs/servicing / reassembling and testing of Self starter 24 Volt DC shall be carried out through a authorised service center .(ii) The quoted rates of the contractor includes for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new replaced parts shall be measured and paid for separately under appropriate item of Sch `A’ as `supply only ‘ but quoted rates are inclusive of replacement of small/minor parts such as nuts, bolts, washers, shim, small springs, screws/gaskets/ packing /studs etc. \n(iii) The quoted rates of contractor are deemed to be included cost of transportation to and fro authorized service centre. 1 Each Job
90 19 Supply only the following items/spare parts suitable for self starter, 24 Volt DC fitted in 100 KVA to 500 KVA 3 phase 50 HZ of DG set, dismantled/fixed under Sch `A` item No 18 here in above complete all as specified and directed.\nNote :- \n(i) Fixing element of these items is included under the rates quoted by the contractor for Schedule `A' item No 18 here in above.\n(ii) Contractor shall have no claim on account of variation of quantities of any item or non execution of any item.\n
91 19.1 Solenoid switch suitable for self starter,24 Volt DC 1 Each
92 19.11 Commutator suitable for self starter, 24 Volt DC 1 Each
93 19.12 Carbon brush suitable for self starter, 24 Volt DC 1 Each set
94 19.13 Field coils suitable for self starter, 24 Volt DC 1 Each
95 19.14 Bendix pinion assembly suitable for self starter, 24 Volt DC 1 Each
96 19.15 Bush suitable for self starter, 24 Volt DC 1 Each
97 20 Disconnecting existing non functional armature of self starter, 24 Volt DC fitted in 100 to 285 KVA DG set , dismantling and strip opening of the armature of self starter, 24 Volt DC, removing the old existing burnt windings, cleaning the slots & rewinding of the armature of self starter, 24 Volt DC, including supply with existing gauge super enameled copper conductor , including insulating material such as illuminous paper, Letherized paper, cotton tape, glass sleeves insulating varnish etc as required at workshop and transportation to site & refixing on same position & testing complete all as specified and directed . 1 Each Job
98 21 Dismantling of Old unserviceable batteries 12 Volt, 180 AH, from DG set and supply & fixing maintenance free batteries of 12 Volt, 180 AH capacity with electrolyte fully charged battery including interconnection, commissioning and testing complete all as specified & directed. 2 Each
99 22 Disconnecting and taking out the exhaust system of DG set of any capacity between 100 KVA to 285 KVA and carrying out cleaning of choked, carbonized exhaust pipe including exhaust silencer , including soldering / welding of leakage of pipe.and assembling the complete exhaust assembly including replacement of exhaust manifold gasket side pieces, metallic flexible pipe, nut bolts, and testing for making it leak proof and fixing the same in position and testing the system complete all as specified and directed and supply , fixing, connecting of Ehaust Manifold side piece complete all as specified and directed. 1 Each\nJob \n
100 23 M & L for Cleaning of MS fuel tank of DG sets of 100 to 300 ltr capacity by collecting the fuel in cleaned barrels and removing sludge deposited/accumulated inside the tank of and disposal of sludge at a distance not exceeding 100 metre and cleaning the tank with kerosene oil , replacement of fuel tank strainer and unserviceable fuel gauge with new PVC fuel level indicator fixed with clips to the tank and marking levels for every 10 litre by marking and numbering on the side of fuel tank with synthetic enameled paint and refilling the collected fuel after filtration complete all as specified and directed. 2 Each\nJob \n
101 24 M & L for Cleaning of MS fuel tank of DG sets of 400 to 800 ltr capacity by collecting the fuel in cleaned barrels and removing sludge deposited/accumulated inside the tank of and disposal of sludge at a distance not exceeding 100 metre and cleaning the tank with kerosene oil , replacement of fuel tank strainer and unserviceable fuel gauge with new PVC fuel level indicator fixed with clips to the tank and marking levels for every 10 litre by marking and numbering on the side of fuel tank with synthetic enameled paint and refilling the collected fuel after filtration complete all as specified and directed. 2 Each\nJob \n
102 25 Disconnecting and taking out old unserviceable belts of the DG set and supply and fixing new belt suitable for following capacity of DG set engine match the existing complete all as specified and directed.
103 25.1 Belt Fan suitable for DG Set 10 to 20 KVA 1 Each
104 25.11 Belt for fan fuel pump,water pump and oil pump complete set suitable for DG Set 110 to 160 KVA 2 Each
105 25.12 Belt for fan fuel pump,water pump and oil pump complete set suitable for DG Set 180 to 185 KVA 2 Each
106 25.13 Belt for fan fuel pump,water pump and oil pump complete set suitable for DG Set 500 KVA 1 Each
107 26 Material & labour for replacement of unserveceable interconnection wiring and its interlocking system in AMF electric control panel for DG set with using and including PVC insulated and unsheathed stranded copper conductor cable, single core, minimum 1.5 Sqmm size or as required 1100 Volts grade cable for making functional controls of the DG set, auxiliary contactor, push buttons, indicator, amps meter, volt meter complete as required at site for functioning of DG set in auto and manual mode, checking AC/DC circuits and removing & replacement of defective / unserviceable parts with new parts, complete all as specified and directed .\nNotes : (i) The complete panel shall be checked and tested on full load after necessary repairs and replacement of unserviceable wiring. for its smooth functioning and proper interlocking including shutt down on high water tempreture and low Oil pressure.\n(ii) All control wires shall be properly bunched, tied, ferruled for proper identification and crimped with adequate size of copper lugs. the cost of same are deemed to include under these items. (iii) The quoted rates of the contractor includes for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new replaced parts shall be measured and paid for separately under appropriate item of Sch `A’ as `supply only ‘ but quoted rates are inclusive of replacement of small/minor parts such as nuts, bolts, washers, shim, small springs, screws/gaskets/ packing /studs etc. \n 2 Each Job
108 27 Supply only the following items/spare parts suitable for AMF pannel of DG set , dismantled/fixed under Sch `A` item No 26 here in above complete all as specified and directed.\nNote :- \n(i) Fixing element of these items is included under the rates quoted by the contractor for Schedule `A' item No 31 here in above.\n(ii) Contractor shall have no claim on account of variation of quantities of any item or non execution of any item.\n
109 27.1 Electronic timer,on delay type, dual range, suitable of 220 Volts/ 24 Volts, 2NO+2NC, 50 Hz, AC supply/ DC supply , for 0-60 seconds . 1 Each
110 27.11 Power contactor 3 pole with 2NO + 2NC auxiliary contacts, coil voltage 220 volts, AC3 rating 300/325/330 Amps. Complete all as specified and directed . 1 Each
111 27.12 Power contactor 3 pole with 2NO + 2NC auxiliary contacts, coil voltage 220 volts, AC3 rating 400 Amps. Complete all as specified and directed . 1 Each
112 27.13 Power contactor No volt coil suitable for 400 Ampscontactor Complete all as specified and directed . 1 Each
113 27.14 Power contactor No volt coil suitable for 300/325/330 contactor Amps. Complete all as specified and directed . 1 Each
114 27.15 Auxilliary relay 8 pin, 24 Volts ,DC , 2 change over. 1 Each
115 27.16 Auxilliary relay 8 pin, 220 Volts , AC , 2 change over. 1 Each
116 27.17 Bimetal under volt / over volt relay suitable for 3 phase, 3 wire with 2 NO+2NC auxiliary contacts 1 Each
117 27.18 Engine starting relay with sequence timer & Master timer suitable for 12 / 24 Volts DC supply. 1 Each
118 27.19 Selector switch 3 way for auto manual operation . 1 Each
119 27.2 Selector switch 4 way for operation of volt meters & Ammeter. 1 Each
120 27.21 Indicating lamps LED type with holder for 12 / 24 volts DC supply 3 Each
121 27.22 Digital electronic ammeter double ratio with 5 Amps secondary current of any range, flush pattern sequence type size 96mmX96mm suitable for existing CT ratio for maintaining on 415 Volts built in selector switch 1 Each
122 27.23 Digital electronic volt meter 0-50 V range suitable for 12 / 24 volt DC supply panel flush pattern square type size 96mmX96mm \n 1 Each
123 27.24 Digital electronic volt meter 0-500 V range suitable for 415 Volts panel flush pattern square type size 96mmX96mm \n 1 Each
124 27.25 Digital electronic Frequency meter 40-99.99 HZ buil in selector switch,suitable for 415 Volts panel flush pattern square type size 96mmX96mm 1 Each
125 27.26 HRC fuse DIN type for AC circuit 415 volts having rating of 400 Amps . 3 Each
126 28 Disconnecting and taking out engine fitted in 100 KVA to 285 KVA ,3 phase 50 Hz of DG set ( Make: Cummins/Catter Pillars/Kirloskar/Greaves) , dismantling and strip opening of complete engine of water cooled DG set of suitable capacity, 3 phase 50 Hz for carrying out repair and complete over hauling , mechanically and electrically, cleaning,oiling/greasing , and fixing of serviceable parts in position, and removing & replacement of unserviceable/defective parts /spares with new parts,as per manufacturer's instructions cleaning , oiling /greasing,descaling of water jackets,decarbonizing cylinder heads including refacing and lapping of valves, valve-seats, grinding of crank shaft or any other machining work required at site, allingment of connecting rods including matching with crank shaft. and reassembling the engine of DG set at position ensuring proper alignment and coupling the engine with alternator, complete all as specified and directed. (including mentioned in Srl No. 28.01 here in below) 1 Each Job
127 28.01 Notes for Sch A item No. 28 here in above : (i) Repairs/Overhauling / reassembling and testing of engine of DG set shall be carried out through a authorised service center . (ii) The quoted rates of the contractor includes for fixing the serviceable parts in position and replacement of unserviceable parts with new parts. The new replaced parts shall be measured and paid for separately under appropriate item of Sch `A’ as `supply only ‘ here in after under item No.37.00 but quoted rates are inclusive of replacement of small/minor parts such as nuts, bolts, washers, locking nuts, small springs, `O’ rings, screws/gaskets/ packing /studs etc. \n(iii) The quoted rates of contractor are deemed to be included cost of transportation to and fro authorized service centre and machining job etc.as required (iv) The element for connecting to existing system and making DG set perfectly operational and testing at site connected load to the entire satisfaction of the Engineer-in-Charge shall be included/covered under the rates quoted in Sch A item No. 1 here in above consider for Maintenance and servicing.
128 29 Supply only the following items/spare parts suitable for DG set ( Make: Cummins) capacity 100 to 285 KVA 3 phase 50 Hz of dismantled/fixed under Sch `A` item No 28 here in above complete all as specified and directed.\nNote :- (i) Fixing element of these items is included under the rates quoted by the contractor for Schedule `A' item No 35 & 36 here in above.\n(ii) Contractor shall have no claim on account of variation of quantities of any item or non execution of any item.\n
129 29.1 Liner cylinder 6 Each
130 29.11 Piston 6 Each
131 29.12 Pin Piston 6 Each
132 29.13 Ring snap 12 Each
133 29.14 Gasket cylinder head (Front) 1 Each
134 29.15 Gasket cylinder head (Rear) 1 Each
135 29.16 Gasket cylinder head cover 1 Each
136 29.17 Valve intake (ALTV) 2 Each
137 29.18 Valve exhaust (ALTV) 2 Each
138 29.19 Guide valve 12 Each
139 29.2 Seal valve steam 12 Each
140 29.21 Cotter valve 6 Each
141 29.22 Bearing connecting Rod, 6 Each
142 29.23 Bearing main 3 Each
143 29.24 Overhauling gasket packing kit full 1 Each
144 30 Disconnecting and taking out of defective battery charger and supply and fixing new automatic battery charger 12/24 volts suitable for charging of two batteries, including power transformer, Amp meter, Voltmeter alongwith selector switch and connected accessories fixed with and including sheet metal enclosure powder coated complete all as specified and directed. 1 Each
145 31 Disconnecting and taking out the voltage stabilizer of following capacity, any description and of any make, dismantling / opening of the voltage stabilizer of following capacity, three phase, AC 415 Volts, for Maintenance and servicing mechanically and electrically,including draining out existing transformer oil, and cleaning, oiling /greasing, removing & replacement of defective / unserviceable parts with new parts, as required at site and manufacturer's instructions and checking electronic circuits to make it functional , reassembling the parts of voltage stabilizer after overhauling / servicing at position ensuring proper out put connecting to existing system and applying one coat of synthetic enameled paint (heat resistant type) by spray machine after preparation including writing MES No/ SM No in capital letters of suitable size on body of stabilizer and making voltage stabilizer perfectly operational and testing at site on existing connected load to the entire satisfaction of the Engineer-in-Charge complete all as specified and directed. (including mentioned in Srl No.31.01 here in below)\n
146 31.01 Notes :- (i) Replacement of unserviceable parts shall be measured and paid for separately under appropriate item of Sch ‘A’ as supply only but fixing charges of the parts replaced/repaired is deemed to be included in these item (ii) Oil shall be drained out and collected in contractors own containers and reuse after heating and filtration through filtration plant to achieve the suitable dielectric strength/insulation value. Refilling, heating and filteration shall be included in the rate quoted by the contractor for above items. \n(iii) Fresh oil required for top up shall be measured as “supply only” but its heating and filling shall be included in the rate quoted by the contractor for above items. (iv) The quoted rate shall be deemed to include replacement of small/ minor parts i.e. washers,nut bolts, packing, screws,lamp etc.
147 31.1 3 KVA capacity , 3 Each Job
148 31.11 15 KVA to 40 KVA capacity , 3 Each Job
149 31.12 75 KVA to 100 KVA capacity , 3 Each Job
150 31.13 150 KVA capacity , 1 Each Job
151 32 Supply and replacement of Rotary pump with suction pipe not less than 1 Mtr complete all as specified and directed by Engineer-in-Charge 1 Each
152 33 Supply only the following items/spare parts suitable for various capacity of Servo controlled Voltage Stabilizer dismantled/fixed under Sch `A` item No -31 here in above complete all as specified and directed.\nNote :- \n(i) Fixing element of these items is included under the rates quoted by the contractor for Schedule `A' item No 40 here in above.\n(ii) Contractor shall have no claim on account of variation of quantities of any item or non execution of any item.\n
153 33.1 Servo motor 10 Kg-cm capacity. 3 Each
154 33.11 Complete control wiring for each phase. 3 Each
155 33.12 RC Net Work 10 Kg-cm (Resistor- Capacitor network) 5 Each
156 33.13 Volt meter 0-300 volts, 72mm x 72 mm Square size, electromechanical type. 3 Each
157 33.14 Electronic PCB Control Card (Sensing Card) 3 Each
158 33.15 BTR- 36 5 Each
159 33.16 Indicator lamp pilot type (RYB) 6 Each
160 33.17 Selector switches suitable for volt meter, 3 way ON/OFF type. 6 Each
161 33.18 VARIAC Coil 40 KVA / 50 KVA capacity per Phase 2 Each
162 33.19 Volt meter 0- 500 volts 3 Each
163 33.2 Six Pin connector 6 Each
164 33.21 Carbon brush suitable for 25KVA to 75 KVA stabilizer 6 Each
165 33.22 Complete Armour 3 Each
166 33.23 Terminal Stud 2 Each
167 33.24 Micro Switch 6 Each
168 33.25 Lever 3 Each
169 33.26 VARIAC Coil 25 KVA/ 30 KVA capacity per phase 2 Each
170 33.27 VARIAC Coil 75 KVA / 100 KVA capacity per phase 2 Each
171 33.28 Motor for 3 KVA servo stablizer 1 Each
172 33.29 Small Carbon bush for 3 KVA stablizer 2 Each
173 33.3 RC Net work for 3 KVA Servo Stablizer 2 Each
174 33.31 Transformer oil EHV confirming to IS-335 of 1983 of mineral oil grade 'B' having a high dielectric strength not less than 40 KV . 100 Ltr
175 33.32 Push button switch for increase/decrease of voltage 3 Each
176 34 Material and labour for Chemical earthing complete with GI pipe electrode 3.00m long having outer pipe of dia 80 mm and inner dia 50 mm duly fitted with with highly conductive and anti corrosive compound of required quanty having chemical composition Bentonite 40 %, copper sulphate 20 %, Gypsom 5%, Graphite 10%, Alum 5%, Zinc sulphate 10%, Aluminium sulphate 10% burried in ground by digging a bore of 150 mm dia surrounded by soil friendly backfill compound non soluble in water including connection with copper earth strips 32x 6 mm upto 7 mtr length , making PCC pit of size 0.3 mx 0.3 mx 0.3m (internal size in mix of PCC 1:3:6 type C 1,with RCC c1:2:4 type B 1, 40 mm thick cover reinforcement with 6 mm dia bars- 03 Nos both ways with lifting hook made out of 8 mm dia bar and testing on completion to achieve value not more than 0.5 Ohm complete all as specified & directed .Notes : (i) Cost of Earth lead copper strip 32 x 6mm and protection GI Pipe 80/50 mm dia up to 7 mtr in length shall be deemed to be included in the rate quoted for this item. (ii) Value of earth resistance not exceed 2 ohms (iii) If the desired earth resistance is not found earthing shall be redone by contractor at without any extra cost. 1 Each Job
177 35 Disconnecting , dismantling and taking out the non-functional tubro charger and supply, fixing, connecting and testing in replacement of UNSV tubro charger service kit suitable for following capacity of DG sets as per existing shape and size complete all as specified and directed.Note: Transportation charges shall be paid by the contractor
178 35.1 100 to 180 KVA 3 phase 50 HZ 1 Each Job
179 35.11 200 KVA to 285 KVA, 3 phase 50 HZ 1 Each Job
180 36 Supply and replace of defective existing battery lead (Heavy duty) PVC insulated copper conductor single core multi stranded minimum 25 Sqmm one side fixed with clamp and other side fixed with brass battery terminal of heavy duty for 3 Mtr length (Set of two) 1 Each Set
181 37 Surface dressing in soft/ loose soil, n. exe. 15 Cm deep including removal of material exe 50 Rm complete all as specified and directed. 40 Sqm
182 38 Supply and fixing in repairs for unserviceable MS sheet of suitable thickness for DG sets/ panel boards and similar works, cut to size / shape, hole punched, including round headed screws, clout nails or rivets, bending and welding as necessary, etc.conforming to Fe.290.Gde-E-165, with and including applying two coats of synthetic enamel paint over a coat of red oxide primer with lap of 40 mm joints complete all as specified and directed. 60 Kgs
183 39 Excavation in trenches in any type of soil not exceeding 1.5 metre deep and not exceeding 1.5 mtr width and getting out soil including forming bottom surface to required slope/gradient for laying cables/pipes etc. including removing cable protection covers/ bricks complete all as specified and directed. \nNotes : (i) Excavation shall be made carefully in order to avoid damage of existing cables and brick protection.\n(ii) The excavation work may be carried out in short lengths for locating fault in under ground cables at different locations 5 Cum
184 40 M&L for Returning, filling in, including spreading leveling, watering and well ramming the excavated soil in layers not exceeding 25 cm thick complete all as specified and directed. 3 Cum
185 41 M&L for Removal of surplus excavated soil to a distance not exceeding 50 Mtr distance and depositing as directed at a level not exceeding 1.5 mtr above starting point complete all as specified and directed. 2 Cum
186 42 Material & labour for sand filling with clean dry fine sand unwashed including gently punning around cables in trenches/ducts for cable protection complete all as specified and directed . 1.5 Cum
187 43 M&L for old size sub class `B` bricks, kiln burnt, as in UG cable protection laid flat with axis of brick perpendicular to the axis of the cable complete all as specified and directed . 0.15 Per 1000Nos
188 44 Supplying and fixing in replacement of MS pipe, 50 mm bore, medium grade as in sleeving etc laid in trenches or ducts etc complete all as specified and directed by Engineer-in-Charge. 6 Rm
189 45 Disconnecting and taking out old existing unserviceable/ non- functional LT Cable and Supplying, laying, jointing and testing cable XLPE insulated IS 7098 (Part-I)-1988 marked, screened, PVC sheathed, armoured electric power cable (heavy duty) with aluminum conductor for working voltage upto and including 1100 Volts, cross sectional area of under mentioned size of cables laid in trenches/fixed on pole/wall / passed through pipe complete all as specified and directed by Engineer-in-Charge :- Make:Havells/CCI/ICL/GLOSTER/Incab/Nicco/Polycab/Plaza) (NOTE: Earth work, sand cushioning, pipe, clamps for holding cables and brick protection shall be measured and paid separately )\n
190 45.1 150 Sqmm 3½ core 70 Rm
191 45.11 185 Sqmm 3½ core 55 Rm
192 45.12 240 Sqmm 3½ core 50 Rm
193 46 Supplying and fixing in replacement of unserviceable LT switch disconnector changeovere (without fuse link) complete with handle assembly having door interlock and pad locking arrengemsnt, frame 2, 400 Amps,size 4 pole, open execution, Make- C&S cat pt No-CSCF400B4CO or equivalent in Legrand/ Seimens 1 Each
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