Kichha Sugar Company Limited has published Tender For Fabrication And Erection Work. Submission Date for this Tender is 20-08-2019. Raw Materials Processing Machinery Tenders in KSC KICHHA Uttarakhand. Bidders can get complete Tender details and download the document.
| Sl. No. | FEBRICATION JOB NORMAL | Item Code / Make | Quantity | Units | |
|---|---|---|---|---|---|
| 1 | 1 | JUICE HEATER | BI01010001010000000000000515BI0100001112 | ||
| 2 | 2 | Replacement of worn-out partition plates of Juice heater compartment, after fabrication of new partition plates identical to existing one and giving leak proof trial. | BI01010001010000000000000515BI0100001113 | 6 | EACH |
| 3 | 3 | LIME STATION | 1 | EACH | |
| 4 | 4 | Replacement of worn out grit conveyor Scroll with Shaft- The scope of work includes dismantling of worn out conveyor and fabrication of new conveyor identical to the existing one and fitting thereof. FULL | 1 | EACH | |
| 5 | 5 | Replacement of worn out grit conveyor Scroll with Shaft- The scope of work includes dismantling of worn out conveyor and fabrication of new conveyor identical to the existing one and fitting thereof. HALF | 1 | EACH | |
| 6 | 6 | JUICE SULPHITOR | 1 | EACH | |
| 7 | 7 | (a) Replacement of worn-out Cylindrical portion of Recovery Tower :- The job includes dismantling of existing worn-out cylindrical portion of recovery tower and connected pipe lines, fabrication of new one, identical to existing one & fitting thereof. | 1 | EACH | |
| 8 | 8 | (b) Replacement of worn-out half Cylindrical portion of Recovery Tower :- The job includes dismantling of existing worn-out cylindrical portion of recovery tower and connected pipe lines, fabrication of new one, identical to existing one & fitting thereof. | 1 | EACH | |
| 9 | 9 | Replacement of worn-out perforated baffle plate inside recovery tower of Juice Sulphiter :-The job includes dismantling of existing worn-out perforated plate and fabrication of new identical to existing one and fitting thereof. | 2 | Each | |
| 10 | 10 | Replacement of worn-out perforated plate of Juice/Syrup Sulphiter :- A .Dismantling of worn-out perforated plates of Juice/Syrup Sulphiter. B:-B.Fabrication of new perforated plate identical to existing one and fitting thereof in position. | 2 | EACH | |
| 11 | 11 | C.Repairing of worn-out top cover of Juice Sulphiter,:- The job includes dismantling of existing worn-out portion of cover, fabrication of new portion identical cover & fitting of the same in position with proper supports as required. | 1 | EACH | |
| 12 | 12 | Replacement of Worn out bottom cone of correction Tank:- The scop of work include dismantling of worn out bottom of correction Tank & febrication of new bottom identical to exstiong one & fitting thereof with related connection etc. | 2 | EACH | |
| 13 | 13 | The scope of work includes dismantling, fabrication and erection of worn out shell above the bottom cone of correction tank of juice sulphitor. -- A:- Half portion of shell | 1 | EACH | |
| 14 | 14 | B:- Full portion of shell | 1 | EACH | |
| 15 | 15 | SULPHUR FURNACE | 1 | EACH | |
| 16 | 16 | a.The job includes dismantling of worn-out sulphur melters and fabrication of new sulphur melter, identical to the exiting one and fitting thereof in position and giving satisfactory testing at 300 PSIG. | 1 | EACH | |
| 17 | 17 | SULPHER MELTER:- REPLACEMENT OF WEAK/WORN-OUT STEAM COIL MELTER-The job includes dismantling of existing wornout stem coil ,fabrication of new steam coil identical to the existing,fitting thereof in position after testing the same at 300 psig. | 3 | EACH | |
| 18 | 18 | Replacement of worn-out S.S./M.S. Pipe of Gas Cooler- Replacement of worn-out S.S. Pipe in SO2 Gas cooler. (4"¢), after fabrication of the same with M.S./S.S. pipe, identical to the existing. | 8 | EACH | |
| 19 | 19 | Complete replacement of SO2 Gas cooler –Dismantling of worn-out gas cooler and shifted at scrap yard. Fabrication & erection of new gas cooler by 10mm M.S. Plate as existing cooler.Fitting of 4" dia S.S./M.S. pipe and water pipeline as in existing cooler, Leak proof trail of compete unit. | 1 | EACH | |
| 20 | 20 | Replacement of existing worn-out Scrubber :-The job includes dismantling of existing worn-out scrubber, fabrication of new scrubber for SO 2 gas identical to the existing one and erection thereof. | 1 | EACH | |
| 21 | 21 | Replacement of worn-out Top Cover of SO 2 Gas Scrubber :- The scope of work includes dismantling of existing worn-out top cover of scrubber, fabrication of new top cover/flange identical to the existing one from 12/16 mm thick MS Plate and fitting/erection thereof. | 2 | EACH | |
| 22 | 22 | JUICE CLARIFIER | 1 | EACH | |
| 23 | 23 | Dismantling of worn-out Juice withdrawal coils of Juice Clarifier, fabrication of coil identical to the existing in size with nipple etc. from MS Pipe & fitting thereof. | 2 | EACH | |
| 24 | 24 | VACUUM FILTERS | 1 | EACH | |
| 25 | 25 | Replacement of worn-out Heavy/Light Filtrate Juice Receiving Tanks.The scope of work includes dismantling of worn-out Heavy/Light Filtrate Juice Tank, fabrication of new tank, flange from 8 mm thick MS Plate and fitting thereof. | 2 | EACH | |
| 26 | 26 | Replacement of Common Filtrate Juice Receiving tank :-The scope of work include dismantling of worn-out filtrate Juice tank, fabrication of new one from 10 mm thick MS Plate identical to the existing and fitting thereof. | 1 | EACH | |
| 27 | 27 | Replacement of Mud Trough of Vacuum Filters :-a:- The scope of work includes dismantling of existing worn-out Mud Trough ; fabrication of new mud trough identical to existing one from 8 mm thick MS Plate and erection thereof. | 1 | EACH | |
| 28 | 28 | (b) Replacement of half portion Mud Trough of Vacuum Filters :-The scope of work includes dismantling of existing worn-out Mud Trough ; fabrication of new mud trough identical to existing one from 8 mm thick MS Plate and erection thereof. | 1 | EACH | |
| 29 | 29 | Replacement of worn-out external Catcher of Vacuum filter condenser, :-The job includes dismantling of existing worn-out external catcher; fabrication of the catcher identical to existing one and fitting thereof. | 2 | EACH | |
| 30 | 30 | Fabrication & fitting of Vacuum Filter Mud agitator identical to existing, including dismantling of existing worn-out. | 1 | EACH | |
| 31 | 31 | Replacement of worn-out side plates behind Vacuum Filter from M.S. Plate (3 mm thick) or G .I. Sheet with proper revitting. | 2 | EACH | |
| 32 | 32 | Fabrication and erection of Bagacillo Cyclone identical to the existing one, after dismantling the existing worn-out. | 1 | EACH | |
| 33 | 33 | Replacement of trough of Mud Mixer :-The scope of work includes dismantling of worn-out mud trough of Mixer and fabrication of trough identical to the existing one and fitting with leak proof trial. | 1 | EACH | |
| 34 | 34 | Replacement of worn-out conveyor of Mud Mixer :-The scope of work includes dismantling of worn-out conveyor and fabrication of new conveyer identical to existing one and fitting thereof. | 1 | EACH | |
| 35 | 35 | Replacement of Bagacillo screen at bagasse carrier, in place of old/ worn-out piece of screen. | 4 | EACH | |
| 36 | 36 | job includes dismantling of agitator there of replacenent of worned out portion of angles /plat/channel of agilator and fiting after repair with proper trial. | 3 | EACH | |
| 37 | 37 | Replacement of wornout top cover with flange of light/heavy filtrate receiving tank | 2 | EACH | |
| 38 | 38 | EVAPORATOR STATION | 1 | EACH | |
| 39 | 39 | (a) Replacement of worn-out down –take funnels of Evaporator :-The scope of work includes dismantling of worn-out down - take funnels with pipes and clamps etc., fabrication of new funnel identical to the existing one & fitting thereof with proper clamping & brackets, welding etc. and giving leak proof trials. | 1 | EACH | |
| 40 | 40 | (b) Repair of worn-out down –take funnels of Evaporator :-The scope of work includes leaky/worn-out portion is to be welded/patched and leak proof trial is to be done. | 3 | EACH | |
| 41 | 41 | (c) Partial replacement of worn-out /weak portion of vapour jacket of evaporator calandria with 8/10 mm/12 mm M.S.plate. | 2 | EACH | |
| 42 | 42 | PAN | 1 | EACH | |
| 43 | 43 | Replacement of worn-out washing arrangement for Sight Glass of Pans :-The job includes dismantling of worn-out sight glass washing pipes of Pan with nozzle, fabrication of identical washing system and fitting thereof with nozzles. | 8 | EACH | |
| 44 | 44 | Replacement of worn-out til-tale bottle of Pans :-The scope of work includes dismantling of worn-out catcher bottles, fabrication of new bottles identical to the existing one, fitting of flanges and pipe connection thereof, including fitting of bottles etc. in position. The job also includes giving leak-proof testing of Catcher. | 3 | EACH | |
| 45 | 45 | Replacement of top umbrella of Pans/Evap.The job includes fabrication of new umbrella of Pan/Evap. with 10/12mm MS Plate and fitting thereof with proper supports. | 4 | EACH | |
| 46 | 46 | Fitting of sight glasses with Flanges :-The scope of work includes fabrication of flanges and their fitting in position with sight glasses. | 10 | Each | |
| 47 | 47 | Providing supports inside/outside of Syrup Tanks/Molasses Tanks at Pan Floor (Minimum 8 supports are to be provided). | 10 | Each | |
| 48 | 48 | Replacement of worn-out steam coils of Molasses storage tanks (behind Pans):-The job includes dismantling of existing weak and worn-out steam coils, fabrication of new coils identical to existing size and fitting thereof, drilling job is also included, including giving satisfactory trials. | 12 | Each | |
| 49 | 49 | Replacement of Condensate Box of Calandria of Pans/Evaporator bodies :-The scope of work includes dismantling of worn-out condensate box, fabrication and fitting of new condensate box identical to the existing one, fitting thereof and giving satisfactory leak proof trials. | 2 | Each | |
| 50 | 50 | Replacement of worn-out shell of Molasses Conditioner including pipe connections & valves etc.-The job includes dismantling of existing worn-out shell of molasses conditioner including pipe connection & valves etc., fabrication of new shell identical to existing on and fitting the same in position, including providing pipe connections and fitting of valves etc. | 1 | Each | |
| 51 | 51 | Replacement of worn-out bottom cone of Molasses conditioner.-The job includes dismantling of existing worn-out bottom cone of molasses conditioner; fabrication of new bottom cone identical to existing one and fitting thereof. | 1 | Each | |
| 52 | 52 | Replacement of worn-out M.S./S.S. sheet Inner of Discharge Valve of Pan, as per the existing; the job includes dismantling & fitting of all the parts of discharge valve, the M.S./S.S. sheet is to be include after machining. The job also includes giving satisfactory leak proof trials of the unit. | 2 | Each | |
| 53 | 53 | Replacement of worn-out Bottom Plate of Syrup/Molasses Tanks at Pan station :-The job includes dismantling of existing supports, replacement of bottom plate with required inside/outside supports, as per existing and giving satisfactory leak proof water trials . | 4 | EachTank | |
| 54 | 54 | Replacement of worn-out side plate up to 1 mtr. height approximately of Molasses /Syrup Tanks :-The job includes dismantling of worn-out side plate with supports, replacement of side plate with one mtr. ht. (approx.), with required supports, inside & outside, as per existing. The job also includes giving satisfactory leak proof water trials of unit. | 4 | EachTank | |
| 55 | 55 | VERTICAL & HORIZONTAL CRYSTALLIZER | 1 | EACH | |
| 56 | 56 | (a) Replacement of worn-out Scrolls of Crystallizers: - The job includes dismantling of existing worn-out scrolls of crystallizer: fabrication of new scroll by 8/10 mm size old/New MS Flat/strips. | 25 | PER M. | |
| 57 | 57 | (b) Repair of worn-out Scrolls of Crystallizers :-The job includes dismantling of existing worn-out/weak scrolls of crystallizer; repair of weak scroll by 8/10 mm size old/New MS Flat/strips; the job also include strengthening of bent scrolls. | 15 | PER.M. | |
| 58 | 58 | Replacement of Worn-out Cooling Coil of Vertical Crystallizer -The job includes dismantling of worn out Coil of Vertical Crystallizer, fabrication of new coil identical to the existing coil at site and fitting thereof . The scope of work also include giving hydraulic testing at 80 Psig and satisfactory trial of the coil | 3 | EACH | |
| 59 | 59 | (a) Replacement of existing worn-out water coil of Molasses Storage storage tanks :-The job includes dismantling of existing worn-out water coil, fabrication of new coil by using 2" dia. pipe and drilling of holes for water spray, including fitting of coil in position, with proper supports. | 25 | Per Mtr | |
| 60 | 60 | (b) Repair of existing worn-out water coil of Molasses Steel storage tanks :-The job includes dismantling of existing worn-out water coil, fabrication of new coil by using 2" dia. pipe and drilling of holes for water spray, including fitting of coil in position, with proper supports. | 1 | PRM | |
| 61 | 61 | CENTRIFUGAL STATION | 1 | EACH | |
| 62 | 62 | Replacement of worn-out Discharge Chutes of S/D Centrifugal Machines :-The job includes dismantling of existing worn-out sugar discharge chute of S/D Cont. Machine and fabrication of new chutes identical to the existing and fitting thereof. | 2 | EACHMtr | |
| 63 | 63 | Replacement of worn-out discharge chutes of Continuous Centrifugal Machine :-The job includes dismantling of existing worn-out Discharge chutes of Cont. Centrifugal Machine and fabrication of new chutes identical to existing and fitting thereof. | 3 | EACHMtr | |
| 64 | 64 | Replacement of Top Cover of Monitor casing of S/D Centrifugal Machine :-The job includes fabrication of top cover of monitor casing of S/D Machine identical to existing, dismantling of existing worn-out cover & fitting new fabricated cover. | 2 | EACH | |
| 65 | 65 | Monitor casing of S/D Centrifugal Machine are to be made new, complete in all respects :- The job includes dismantling of worn-out existing monitor casing, fabrication of new casing identical to the existing one and fitting thereof. | 1 | EACH | |
| 66 | 66 | Replacement of worn-out steam coil of the Sugar Melter :-The job includes dismantling of steam coil of Sugar Melter, fabrication of new circular coil with 3" dia. pipe identical to the existing and fitting thereof in position. | 1 | EACH | |
| 67 | 67 | Replacement of steam coil of Hot/Cold Air Blower (For sugar drying) :-The job includes dismantling of worn-out steam coil of hot air blower, fabrication of new coil identical to existing from new pipe and fitting thereof in position and giving hydraulic testing at 100 lbs./sq. inch. | 1 | EACH | |
| 68 | 68 | Replacement of worn-out Molasses Chamber of NK-1100 Centrifugal Machine :-The job includes dismantling of worn-out semi-circular chamber with bottom plate and air vent pipe, fabrication of molasses outlet chamber identical to the existing chamber with bottom plate by 6/8 mm M.S. plate and fitting at site with vent pipe etc. | 1 | EACH | |
| 69 | 69 | Replacement of worn-out chutes of Sugar Elevator :-The scope of work includes dismantling of the existing worn-out chutes, fabrication of new chutes from 3 mm M.S. Plate identical to existing and fitting thereof. | 2 | EACH | |
| 70 | 70 | Replacement of worn-out portion of side plates of sugar elevator :- The job includes dismantling of existing worn-out portion of side plates of sugar elevator, fabrication of new side plates of required size from 5/6 mm thick M.S. Plate and fitting thereof. | 10 | PSqMtr | |
| 71 | 71 | Replacement of worn-out sugar discharge chute of sugar graders :-The scope of work includes dismantling of existing worn-out chute, fabrication of new chutes from 3 mm thick M.S. Plate and fitting thereof identically. | 2 | EACH | |
| 72 | 72 | (A) Replacement of worn-out Molasses Separator circular ring of S.D. Machine:-The job includes dismantling of worn-out molasses separator ring, fabrication of new rings identical of existing ring & fitting at site with leak proof trial. | 3 | EACH | |
| 73 | 73 | (B) Replacement of (Worn-out internal) stationary cylinder of Sugar Melter:-The job includes dismantling of worn-out cylinder (Stationary) of sugar melter, fabrication of new cylinder & fitting of the same with supporting angles identical to the existing. | 1 | EACH | |
| 74 | 74 | (C) Replacement of worn-out staging for bearing housing and motor of S.D. machines :-The job includes dismantling of worn-out staging of S.D. centrifugal machines, fabrication and erection of new staging by 8" side channel identical to the existing one. | 1 | EACH | |
| 75 | 75 | Replacement of worn-out Molasses outlet pipe of NK-1100 M/cs :-The job includes dismantling of worn-out molasses outlet pipe with reducer and fabrication of new outlets identical to the existing one and fitting thereof. | 1 | EACH | |
| 76 | 76 | Replacement of top cover(Portable) of Monitor casing of S.D. Centrifugal Machine :-The job includes dismantling of existing worn-out Top Cover, fabrication of new Top Cover (Portable ) of Monitor casing of S.D. Centrifugal machine, identical to the existing and fitting thereof. | 2 | EACH | |
| 77 | 77 | MILLS & BOILERS | 1 | EACH | |
| 78 | 78 | Replacement of 50% portion of Juice Whirller tanks (Lower Half) of Mill House by new/old M.S. material by welding from both the sides and completing all the connections and removal of worn-out material to the scrap yard. | 4 | EACH | |
| 79 | 79 | Replacement of Juice Trays below ‘TRPF’ Roller :-The job includes dismantling of existing worn-out juice trays below ‘TRPF’ rollers, fabrication of new Juice tray by 5/6/8 mm thick M.S. Plate and 30x30x6 mm size angle to the scrap yard. | 2 | EACH | |
| 80 | 80 | Replacement of Bath Maceration boots with side Juice Box of Rake Elevators of Mill House :-Dismantling of existing worn-out bath maceration boots with side Juice box, Fabrication of new from 12 mm thick M.S. Plate identical to the existing the erection thereof; the job also include giving satisfactory water trials; the welding is required to be done from both the sides. | 1 | EACH | |
| 81 | 81 | Replacement of worn-out sprocket drum of Rake Carrier chain drive:-The work includes dismantling of worn-out drum & fabrication of new drum identical to existing one from 8/10 mm M.S. Plate & fitting of the same. | 1 | EACH | |
| 82 | 82 | Repair of worn-out Pusher Roller. | 1 | EACH | |
| 83 | 83 | Replacement of weak & worn-out I/D fan Bottom and upper half casing :-The scope of work includes dismantling of worn-out portion of bottom & upper half casing of boiler No. 1,2, 3 and No. 4; fabrication of new casing including fitting thereof and giving satisfactory trials. | 1 | EACH | |
| 84 | 84 | Replacement of I/D fan suction side ducting cone and damper:-The scope of work includes worn-out suction side ducting cone & damper of I/D fan, fabrication of new suction side ducting cone & damper and fitting thereof. | 1 | EACH | |
| 85 | 85 | Fabrication & Erection of Expansion Joint of Boiler Ducting :-The scope of work includes dismantling of existing worn-out Expansion joints; fabrication of new expansion joint similar to the existing one from 3/5 mm thick M.S. Plate and erection thereof. | 2 | EACH | |
| 86 | 86 | Fabrication of new I.D. Fan identical to our existing I.D. fans. | 1 | EACH | |
| 87 | 87 | Fabrication of new F.D. Fan identical to our existing F.D. fans. | 1 | EACH | |
| 88 | 88 | Repair of our existing I/D fans of the Boiler No. 1,2, 3 and No. 4;-The job involves replacement of worn-out vane plate, side plate etc; dismantling of old vane plate and side plate etc ,fabricating the new vane plate and side plate etc. and fitting thereof. | 1 | EACH | |
| 89 | 89 | (a) Dismantling of complete steam economizers of Boiler No. 1, 2 and No. 3 (‘Taxmaco’ Make), inside and outside cleaning of tubes, cleaning of fins, inside and outside painting of tubes, header and casing etc..The job includes taking all the fins of tubes with header, removal of bends, all flanges and their assembly after cleaning, painting, hydraulic testing, commissioning & trials. The job also includes replacement of weak and worn-out tubes and bends etc., repair of damaged & other components, as may be required. | 3 | EACH | |
| 90 | 90 | (b) Replacement of worn out Soot Blow Pipes:-The work includes dismantling of existing worn-out soot below pipe, fitting of new pipe. | 1 | EACH | |
| 91 | 91 | (c) Replacement of worn out Soot Blow Headers :-The job includes dismantling of existing worn-out soot blow header, fabrication of new header similar to as per existing and erection thereof. | 1 | EACH | |
| 92 | 92 | Dismantling of complete steam economizers of Boiler No. 4 (‘WIL’ Make), inside and outside cleaning of tubes, cleaning of fins, inside and outside painting of tubes, header and casing etc..The job includes taking all the fins of tubes with header, removal of bends, all flanges and their assembly after cleaning, painting, hydraulic testing, commissioning & trials. The job also includes replacement of weak and worn-out tubes and bens etc., repair of damaged & other components, as may be required. | 1 | EACH | |
| 93 | 93 | Fabrication of new Bagasse Blower Fan, identical to our existing Bagasse Blower Fan. | 2 | EACH | |
| 94 | 94 | Replacement of worn-out Bagasse Feeding Shutter and frame :- The job includes dismantling of existing worn-out Bagasse feeding shutter & frame; fabrication & fitting of new Bagasse Feeding Shutter & frame, identical to the existing one. | 1 | EACHSET | |
| 95 | 95 | Replacement of bulged channel of Bagasse Carrier. | 1 | PRM | |
| 96 | 96 | Replacement of weak and worn-out I.D. fan bottom half casing including dismantling job. | 1 | EACH | |
| 97 | 97 | Replacement of bulged beam /CHANNEL of Boiler Furnace rooF & BRIDGE (TEXMACCO BOILER) | 1 | PBOILER | |
| 98 | 98 | Strengthening of I.D. /F.D. fan bed/electric Feed Pump bed of Boiler. | 1 | EACH | |
| 99 | 99 | Replacement of I.D./F.D. Fan upper half casing :-The job includes dismantling of existing worn-out upper half casing of I.D./F.D. ; Fabrication of new casing, identical to the existing and fitting thereof in position. | 1 | EACH | |
| 100 | 100 | Replacement of I.D./F.D. Fan bottom half casing :-The job includes dismantling of existing worn-out bottom half casing of I.D./F.D. ; Fabrication of new casing, identical to the existing and fitting thereof in position. | 1 | EACH | |
| 101 | 101 | Boiler No. 4 S.A. Fan casing:- Dismantling of existing worn-out S/A fan Casing, Fabrication of new casing identical to existing, from 6 mm M.S. Plate & fitting thereof. | 1 | EACH | |
| 102 | 102 | Fabrication of bagasse blower casing and fitting as per existing. | 2 | EACH | |
| 103 | 103 | Replacement of worn-out casing of D.S.M. Screen:-The scope of work includes dismantling of worn-out casing of D.S.M. Screen, fabrication and fitting of new casing from 8/6 mm M.S. Plate. | 1 | EACH | |
| 104 | 104 | Scheduled Rates (Schedule 'A') | 1 | Nos | |
| 105 | 105 | MILLS AND BOILERS | 1 | Nos | |
| 106 | 106 | Pine Apple type Chevron groove cutting in Mill Rollers .The job will have to be done by the contractor by chisel, Hammers on marking as per existing groove. The marking will also to be done by the contractor as per instruction of Chief Engineer. | 1 | EACH | |
| 107 | 107 | Forging of oval holes of chain links of Cane Carrier/Aux. Cane Carrier/Rake elevator/ Bagasse carrier to correct size to suit the new bush & pins. | 1 | EACH | |
| 108 | 108 | Dismantling of existing worn-out side CASIG OF FIBRIZOR /plates in existing cane carrier/Auxiliary Cane Carrier/Rake Carrier, and fitting of new M.S. Plate of 6/8/10/12 mm including hood and side runner angle. | 1 | PMT | |
| 109 | 109 | Replacement of worn-out Juice Box of D.S.M. Screen at Mills :-The scope of work includes dismantling of worn-out Juice Box of D.S.M. Screen, fabrication of new Juice box from 8/10 mm M.S. Plate and fitting thereof. | 4 | EACH | |
| 110 | 110 | Fabrication & fitting of Juice Gutter for D. S. M. Screens Juice Boxes from 5/6 mm thick M.S. Plate, including providing proper slope of flanges etc. for its dismantling & fitting. | 1 | EACH | |
| 111 | 111 | Fabrication of Juice tray under Bath-Maceration in Boot. | 1 | EACH | |
| 112 | 112 | Dismantling of mill juice gutter from mill juice tray to mill juice whirller tank fabrication of new juice gutter by 8 mm M.S plate. | 1 | EACH | |
| 113 | 113 | Replacement of Rake Elevator including replacement of side Plates:-The job involves dismantling of existing runners and side plate; fabrication& fitting of new runner and side plates. | 1 | PRM | |
| 114 | 114 | Replacement of Screw Conveyor Scrolls :-The scope of work includes dismantling of worn-out scrolls & fabrication of new scrolls identical to existing by 6 mm thick M.S. Plate of 8" dia pipe as per existing and giving satisfactory trail. (APPROX 16 NOS) | 1 | EACH | |
| 115 | 115 | Fabrication & Fitting of T.R.P.F. Gear guard from 3/5 mm M.S. Plate | 1 | EACH | |
| 116 | 116 | Fabrication of new D.S.M. Screen Unit:-The job includes fabrication of complete unit of D.S.M. Screen, identical to the existing one. | 1 | EACH | |
| 117 | 117 | Replacement of worn-out Stainless Steel screens of D.S.M. Screen. | 2 | EACH | |
| 118 | 118 | Replacement of Rake Elevator worn-out Runners :- The job includes dismantling of existing worn-out runners and fabrication & fitting of new runners, identical to the existing one. | 1 | PRM | |
| 119 | 119 | Replacement of bottom angle & Upper Channel of Rake Elevator runners supports :-The job includes dismantling of worn-out existing angle and channel supports fabrication of new angle/channel supports and fitting thereof. | 40 | PRM | |
| 120 | 120 | A. Fabrication of new juice screw conveyer for mill: - The job includes fabrication of trough by using 8/12/25 mm M.S. plate and scroll by 6" M.S. plate and M.S. pipe of 8” dia.as per existing and erection thereof, including giving satisfactory trail. | 1 | EACH | |
| 121 | 121 | Dismantling of existing worn-out Bagasse Chute of 4th Mill Discharge connected to Bagasse Elevator and fabrication & erection of new one, as per existing by 8 mm M.S. Plate and angle iron etc. | 1 | EACH | |
| 122 | 122 | Replacement of Bagasse Feeding C.I. Chutes of Boiler No. 1,2,3 :- The job includes dismantling of existing wornout chutes and fitting of new c.i.chuets . | 1 | EACH | |
| 123 | 123 | Replacement of Safety Guard of Bagasse Carrier Sprocket, after fabrication of new as per existing one. | 1 | EACH | |
| 124 | 124 | Fabrication of Rake for Rake Carrier, as per existing sample from M.S. Channel & Plates. | 50 | EACH | |
| 125 | 125 | Dismantling & fabrication of perforated Bottom Tray of Rake Elevator :-The job includes dismantling of existing worn-out Juice Tray, fabrication of new Juice Tray of existing size, including drilling of holes (approx. 3500 Nos. holes of 10 mm size) & fitting of perforated tray, as per directions of Engineer I/c. | 1 | EACH | |
| 126 | 126 | Fabrication of new double D.S.M. Screen unit (Including S.S. Screen) identical to the existing one from 8/10mm M.S. Plate. (New/Old plate) | 2 | EACH | |
| 127 | 127 | Fabrication of TRPF Roller Guard identical to existing one from 5/6mm M.S. Plate. | 2 | EACH | |
| 128 | 128 | Replacement of worn-out M.S. Chute at boilers:-The job includes dismantling of existing worn-out chute, fabrication of new chute identical to the existing and fitting thereof. | 1 | EACH | |
| 129 | 129 | Fabrication of Juice Tray under perforated tray of Rake Elevator :-The scope of work includes dismantling of existing worn-out Tray under perforated tray of Rake Elevator; fabrication of new tray identical to existing and fitting thereof in position. | 2 | EACH | |
| 130 | 130 | Boiling House | 1 | EACH | |
| 131 | 131 | FABRICATION OF STRAINER OF JUICE CATCHER | 1 | EACH | |
| 132 | 132 | Fabrication of strainer of juice catcher for Raw-juice/sulphured juice by perforated sheet/wire netting and fitting in juice catcher. | 2 | EACH | |
| 133 | 133 | Fabrication of Raw-juice strainer arrangement above in Raw-Juice receiving tank of size approx 5’x5’ with wire netting proper side walls and fitting of thereof and giving satisfactory trials with proper platform for cleaning this strainer. | 1 | EACH | |
| 134 | 134 | JUICE HEATER / V.L.J.Heater | 1 | EACH | |
| 135 | 135 | (a) Replacement of 2" dia. Ammonia Coils of Juice Heater :-The job includes dismantling of existing worn-out heavy/Light Ammonia gas coils, fabrication of new coil, identical to existing one and fitting thereof. | 2 | EACH | |
| 136 | 136 | (b) Replacement of worn-out Top Header of Juice Heater with all inside partition plate :-The job includes dismantling of existing worn-out top header of juice heater with all partition plate, fabrication & fitting of new Header with all partition plates including fitting of Rubber cord arrangement and existing matching ‘EYE’ bolts with cover and satisfactory leak proof trial. | 1 | EACH | |
| 137 | 137 | (c) Replacement of worn-out Bottom Header of Juice Heater with all inside partition plate :-The job includes dismantling of existing worn-out bottom header of juice heater with all partition plate, fabrication & fitting of new Header with all partition plates including fitting of Rubber cord arrangement and existing matching ‘EYE’ bolts with cover and satisfactory leak proof trial. | 1 | EACH | |
| 138 | 138 | (d) (i) Replacement of worn-out full shell of Juice Heater :-The job includes dismantling of shell of Juice Heater, fabrication & fitting of new shell identical to the existing one. The job is to be completed in all respect including leak-proof hydraulic testing at 100 Lbs/sq. in. | 1 | EACH | |
| 139 | 139 | (ii) Replacement of worn-out half shell of Juice Heater :-The job includes dismantling of shell of Juice Heater, fabrication & fitting of new shell identical to the existing one. The job is to be completed in all respect including leak-proof hydraulic testing at 100 Lbs/sq. in. | 1 | EACH | |
| 140 | 140 | a) Replacement of worn out/weak portion of lower and upper vapour flow jacket of vapour line juice heater. Work includes dismantling of worn out portion of lower and upper vapour flow jacket of Quad 5th body, inner and outer shell fabrication & erection of the same identical with existing one.after that satisfactory water trial of complete vapour line juice heater to be done by the Contractor. | 1 | EACH | |
| 141 | 141 | b) Replacement of top & bottom cover clits with I. bolts and paching of shell both top & bottom side of vapour line juice heater. Work includes patching/replacement of top & bottom compartment area of header from out side with 8mm M.S.Plate and approx. height 0.5 mtrs.each for both top & bottom side of vapour line juice heater and welding of clits at their place with I. bolts according to top & bottom covers after that satisfactory water trial of complete vapour line juice heater to be done by the Contractor. | 1 | EACH | |
| 142 | 142 | JUICE CLARIFIER | 1 | EACH | |
| 143 | 143 | (a) Replacement of worn-out Juice Deflector Plate inside the Juice Clarifier with central shaft of clarifier :- The job includes replacement of worn-out Juice Deflector Plate and fabrication of new Deflector plate identical to the existing plate and fitting thereof with proper supports etc. | 2 | EACH | |
| 144 | 144 | (b) Replacement of worn-out Mud Squeezer Plate inside the Juice Clarifier: - The job includes replacement of worn-out Mud Squeezer Plate and fabrication of new Squeezer plate identical to the existing plate and fitting thereof with proper supports etc. | 10 | EACH | |
| 145 | 145 | SULPHUR FURNACE | 1 | EACH | |
| 146 | 146 | (a) Replacement of sublimer pipe of sulphur furnace :-The scope of work includes dismantling of existing worn-out sublimer pipe, fabrication of new MS pipe of 12" dia. with flanges, reducer and fitting/erection thereof. | 2 | EACH | |
| 147 | 147 | (b) Replacement of Top Cover of Sulphur furnace :-The scope of work include dismantling of existing worn-out M.S. Top cover of SO 2 furnace, fabrication of new Top Cover identical to the existing one from 16/20 mm M S Plate and flanges from 20/25 mm M S Plate and fitting/erection thereof. | 1 | EACH | |
| 148 | 148 | VACUUM FILTERS | 1 | EACH | |
| 149 | 149 | Replacement of worn out spray nozzles pipe at Vacuum Filter :- The job includes dismantling of existing worn-out spray pipe and fabrication of new spray pipe alongwith nipples etc. identical to existing one and fitting thereof with proper supports, etc.. | 3 | EACH | |
| 150 | 150 | EVAPORATORS | 1 | EACH | |
| 151 | 151 | (a) Replacement of worn-out ammonia pipe Header and worn-out portion from Header to tube plate of Evaporators/Pans. | 2 | EACH | |
| 152 | 152 | (b) Circular ammonia coil heavy and light of Vapour Cell/S.K./Pan to be replace with nipple etc. as per existing one. | 1 | EACH | |
| 153 | 153 | Replacement of water washing Coil of Evaporators:-The job includes dismantling of worn-out washing coils, fabrication of new coil identical in dimensions from MS including drilling/cutting required Nos. of holes as directed and fitting the coil in position. The job also includes giving satisfactory trials. | 2 | EACH | |
| 154 | 154 | Dismantling, cleaning and refitting of Juice Distribution coils of the Evaporator bodies, minor repair is also to be done, if required. | 8 | EACH | |
| 155 | 155 | Vapor line juice heater job :- a) Dismantling of existing worn out V.L.J.H. as a whole unit. | 1 | EACH | |
| 156 | 156 | b) After dismantling existing S.S. tubes are to be taken out carefully resizing of tubes length is to be don in factory workshop inder contrcator supervision. | 1 | EACH | |
| 157 | 157 | c) Fitting of vapor line juice heator at site with all connection of juice ,vapor,condensate etc.and thereof successful /satisfactory water/hydraulic and vacuum trails. | 1 | EACH | |
| 158 | 158 | PAN | 1 | EACH | |
| 159 | 159 | Replacement of worn-out Steam washing Coils of Pans :-The job includes dismantling of worn-out washing coils, fabrication of new coils of identical dimensions from MS Pipe including drilling/cutting of required Nos. of holes and fitting the coil in position. The job also includes giving satisfactory trials. | 4 | EACH | |
| 160 | 160 | Replacement of down-take of Pan Calandria :-The job includes, dismantling of existing worn-out shell of down-take and fabrication of new down-take by 10/12 mm MS Plate and fitting thereof, including giving satisfactory trials(Hydraulic) at 70 lbs. | 2 | EACH | |
| 161 | 161 | Strengthening of Molasses Steel storage Tank :-Strengthening of Molasses steel storage tank, as per directions of outer agency and giving satisfactory leak proof trials. | 4 | PMT | |
| 162 | 162 | Replacement of worn-out header rib of Juice Heater (Top & Bottom header) for filling of Rubber square. | 2 | MTR | |
| 163 | 163 | (a) Replacement of Manholes :- Evaporator bodies/Pans :-The scope of work includes dismantling of old and worn-out Manholes of Evaporator/Pan bodies (Top & Bottom), fabrication new Manholes identical to the existing one and fitting thereof in position; the job includes giving leak proof satisfactory trials. | 4 | EACH | |
| 164 | 164 | (c) Vapour Pipes, Save-all & Condensate Receiving tanks. | 2 | EACH | |
| 165 | 165 | (d) Condensate/Syrup Bottles :-The scope of work includes fabrication and fitting of Manholes with proper Lid/Cover (Fabrication of Flanges drilling of holes included). | 2 | EACH | |
| 166 | 166 | Replacement of weak calandria shell of evaporator body- The Scope of work includes dismantling of outer shell including vapour jacket attached with calandria shell and fabricated with 10/12mm thik M.S. plate identical to existing one and complete the job and trial | 1 | EACH | |
| 167 | 167 | Replacement of half calandria shell of evaporator body-The scope of work includes dismantling of weak half portion of outer shell of calandria including vapour jacket as per existing and fabricated with 10/12mm thick M.S. plate as identical to existing one and complete the job & trial | 1 | EACH | |
| 168 | 168 | Dismantling and fitting (After cleaning & reaming of Tube Plate holes) of brass tubes/SS Tubes | 1 | EACH | |
| 169 | 169 | a. Evaporator | 1 | EACH | |
| 170 | 170 | b. Pan | 1 | EACH | |
| 171 | 171 | c. Juice Heater | 1 | EACH | |
| 172 | 172 | Repair of weak /worn-out portion of Save-all of Pans/Evaporator :-A. Dismantling of worn-out portion of top cover of Save-all, fabrication of new portion from 8/10 mm MS Plate and fitting thereof, including giving satisfactory leak-proof trials. | 2 | EACH | |
| 173 | 173 | (b) Dismantling of worn-out weak portion of outer shell of Save-all, fabrication of new portion of outer shell identical to the existing one and fitting thereof, including giving satisfactory trials. | 2 | EACH | |
| 174 | 174 | (c) Dismantling of worn-out portion of inner shell of Save-all, fabrication of new Inner shell portion identical to existing one and fitting thereof. The job includes dismantling & fitting of outer shell/Top cover, whichever is required to attend the job. | 2 | EACH | |
| 175 | 175 | (d) Dismantling of weak/worn-out fins/angles of Save-all and fabrication of new fins/angles, identical to existing and fitting with satisfactory trials. | 2 | EACH | |
| 176 | 176 | (a) Replacement of worn-out and weak feed Deflector of Pans :-The job includes dismantling of existing worn-out and weak deflector of Pan, fabrication of new deflector by 10/12 mm MS Plate and fitting thereof with proper supports. | 2 | EACH | |
| 177 | 177 | (b) Repair of worn-out and weak feed Deflector of Pans :-The job includes dismantling of existing feed deflector with supports and fitting thereof with proper supports after due repairs. | 2 | EACH | |
| 178 | 178 | Replacement of worn-out and weak feed distributors of Pans. -Dismantling of worn-out and weak feed distributor along-with with deflector; fabrication of new feed distributor by 6-8 mm Plate & refitting. The job includes refitting of deflector, after replacement of feed distributor plate. | 2 | EACH | |
| 179 | 179 | Repair of worn-out portion of top umbrella of Pans/Evap.-The job includes dismantling of broken/dislocated Top Umbrella of Pans/Evaporator, its repairs where-ever required and its erection at proper place including providing proper supports. | 4 | EACH | |
| 180 | 180 | Providing supports inside the Top Cone of Pans / Semi kestner/Evaporator/Condenser/Catcher/ Save-all /Vapour Pipe (Minimum 8 supports are to be fitted). | 6 | EACH | |
| 181 | 181 | Providing channel/Angle supports Feed Pipe line of Pan. | 6 | EACH | |
| 182 | 182 | (a) Replacement of Bottom Cone of entrainment catcher of Pan (External catcher):-The job includes dismantling of existing worn-out bottom cone of entrainment catcher, fabrication of new one, identical to the existing one and fitting thereof in position. | 3 | EACH | |
| 183 | 183 | (b) Replacement of top cover of entrainment catcher of pan:- The job includes dismantling of worn-out top cover of catcher; fabrication of new one identical to existing one and fitting thereof. | 3 | EACH | |
| 184 | 184 | (c) Replacement of worn- out partition plate of entrainment catcher of pan:-The job includes dismantling of worn-out top cover & partition plate of catcher; fabrication of new top cover and partition plate identical to existing one and fitting thereof. | 3 | EACH | |
| 185 | 185 | (d) Replacement of weak/worn-out shell of external catcher of Pan by 8/10/12 mm M.S. Plate. | 1 | EACH | |
| 186 | 186 | a) Half portion of shell | 2 | EACH | |
| 187 | 187 | b) Full portion of shell | 2 | EACH | |
| 188 | 188 | Dismantling and replacement of worn-out runners of size 75x10 mm in Cane Carrier, Auxiliary Cane Carrier with proper strengthening of beam supports. | 1 | PRM | |
| 189 | 189 | Replacement of worn-out ammonia pipe of evaporator body between both tube plate duly hole provided ammonia pipe & fitted with flange | 2 | EACH | |
| 190 | 190 | Replacement of complete body of Pan- The scope of work includes dismentling of worn out existing save all,top body cone,body shell & tapered portion between body shell & calandria there of Fabrication of new save all, top body cone,body shell & taper portion between body shell & calandria with 12mm plate identical to existing & as per drawing and fitting with all pipe lines. Valves etc. & giving satisfactory leak proof hydaulic,water & vacuum trials. | 1 | EACH | |
| 191 | 191 | CLARIFIER | 1 | EACH | |
| 192 | 192 | (a) Replacement of worn-out Complete top roof of 36’ dia clarifier – Dismantling of worn-out roof of clarifier. Fabrication & erection of roof by 8mm M.S. Plate with proper support of Angle & channels are to be provided as existing.Dismantling, fabrication and erection of top portion of cylindrical shell (connected with top roof of clarifier) Plate approx. one ft. long by new M.S. Plate 8mm/10mm with inside & outside welding (Leak proof water trial). | 1 | LS | |
| 193 | 193 | (b) Replacement of worn-out Approx. Half top roof of 36’ dia clarifier – Dismantling of worn-out roof of clarifier.-Fabrication & erection of roof by 8mm M.S. Plate with proper support of Angle & channels are to be provided as existing.-Dismantling, fabrication and erection of top portion of cylindrical shell (connected with top roof of clarifier) Plate approx. one ft. long by new M.S. Plate 8mm/10mm with inside & outside welding (Leak proof water trial). | 1 | LS | |
| 194 | 194 | Replacement of worn-out top of cylindrical Flash Tank of clarifier-The scope of work includes dismantling, fabrication and erection of existing top of Flash Tank and fitting of chimney etc. | 1 | EACH | |
| 195 | 195 | CRYSTALLIZER | 1 | EACH | |
| 196 | 196 | Replacement of worn-out portion of vacuum crystallizer –a:-half portion of shell with outer side supports. | 1 | EACH | |
| 197 | 197 | B..-Full shell with outer side supports.After completion of job, satisfactory water and vacuum trial of unit to be given by contractor. | 1 | EACH | |
| 198 | 198 | (a) Repair of bent shaft & arms of Crystallizers :- The job includes taking out the bent shaft of Crystallizer (4" to 8" sq. shaft), dismantling of its connected parts (arms etc.) and fitting thereof, after due repair of shaft & arms etc. | 1 | EACH | |
| 199 | 199 | Replacement of complete syrup/Molasses storage tank at Pan floor with proper supports :-Dismantling of existing worn-out Syrup/Molasses storage tanks with supports, fabrication of new tanks & erection thereof including providing proper supports; the job also include giving satisfactory trials. | 2 | EACH | |
| 200 | 200 | Replacement of half round bottom shell of crystallizer with 10mm/8 mm M.S. Platehalf portion of full crystallizer | 2 | EACH | |
| 201 | 201 | b. half portion of half crystallizer | 2 | EACH | |
| 202 | 202 | c. 1/4 portion of half crystallizer | 3 | EACH | |
| 203 | 203 | HORIZONTAL & VERTICAL CRYSTALLIZER | 1 | EACH | |
| 204 | 204 | Minor repairing and strengthening of cont. horizontal crystallizer:- Patching of weak & leaky portion of hollow shaft where cooling coils are attached or portion is plugged. | 2 | EACH | |
| 205 | 205 | (a) Strengthening of driving shaft with Angle Iron. | 2 | EACH | |
| 206 | 206 | (b) Dismantling of weak and worn-out existing cooling coils, fabrication & fitting of new coils, fitting thereof and satisfactory trials for leak proof working (Water/Hydraulic Testing). | 1 | LSCOMP | |
| 207 | 207 | Repair of worn-out/ week portion of the cooling Coil of Vertical Crystallizer. The job includes dismantling of worn out/ week portion of the cooling coil, fabrication of new coil identical for existing portion, fitting the same at site and hydraulic testing of complete Coil. | 10 | PRM | |
| 208 | 208 | D.M. PLANT | 1 | EACH | |
| 209 | 209 | Repair of Blower of D.M. Plant with its fin. | 1 | EACH | |
| 210 | 210 | Fitting of Sand catcher at D.M. Plant The scope of work includes fitting of Sand Catcher in water inlet line of D.M.Plant complete in all respect as per terms & conditions with all valves,pipe lines etc. thereof giving satisifactory leakproof trials. | 1 | EACH | |
| 211 | 211 | P.R. D.S. Fitting | 1 | EACH | |
| 212 | 212 | Fitting of P.R.D.S. in Boiling House-The scope of work includes fitting of P.R.D.S. in Boiling House to reduce boiler pressure from 21 Kg to 7 Kg. With necessary inlet & outlet connection with new header and giving successful trials. | 1 | EACH | |
| 213 | 213 | Replacement of worn-out pipe of cones (Lifting Hood ) of S/D Centrifugal Machine :- The job includes dismantling of 5" size worn-out pipe of Discharge Cone of S/D Machine; fabrication of flange identical to the existing one and fitting of pipe with flange on discharge cone, such that it must be perfectly aligned to the shaft of S/D Machine. | 10 | EACH | |
| 214 | 214 | Replacement of worn-out cones of S/D Centrifugal Machine :- The scope of work includes dismantling of existing worn-out cone; fabrication of new cone from SS Plate, identical to the existing cone and fitting the same in position. | 4 | EACH | |
| 215 | 215 | Replacement of worn-out Molasses outlet bends of S/D Centrifugal Machines:-The job includes dismantling of existing worn-out molasses outlet bend, fabrication of new bends from 5 mm thick M.S. Plate & fitting thereof. | 2 | EACH | |
| 216 | 216 | Replacement of worn-out Molasses outlet ‘S’ bend of 1350 KT Centrifugal Machine :- The job includes dismantling of worn-out 6" size bend, fabrication of new ‘S’ bend identical to the existing “S” bend & fitting thereof. | 4 | EACH | |
| 217 | 217 | Replacement of worn-out tilting chutes of S/D Centrifugal Machine :-The job includes dismantling of the tilting chute of S/D Machine and fabrication of the new from 2 mm thick M.S. Plate, including washing nipple & fitting of the same. | 4 | EACH | |
| 218 | 218 | Replacement of Monitor casing collar ring of S/D Centrifugal Machine :-The job includes fabrication of Monitor case collar ring of S/D Centrifugal M/c and fitting thereof in position, after dismantling the existing worn-out ring. | 2 | EACH | |
| 219 | 219 | Replacement of worn-out Top Ring of S/D Centrifugal Machine basket -The job includes dismantling of worn-out Top ring, fabrication of new ring by 10/12 mm thick MS Plate and fitting thereof perfectly. | 2 | EACH | |
| 220 | 220 | Replacement of worn-out coil of Super Heated Wash Water Column :-The job includes dismantling of existing worn-out coil, fabrication of new coil from new steam pipe identical to the existing coils, hydraulic testing at 350 lbs. /sq. inch, fitting of the same in position & steam trials for leak proof working. | 1 | EACH | |
| 221 | 221 | Dismantling of old Transient Heater & Erraction of New Transient Heater in place of old NK 1100 Continuous machine.Scope of Work:-All the necessary connections of Pug Mill to Transient Heater & Transient Heater to Machine, Steam and water connections etc. to be done. | 1 | EACH | |
| 222 | 222 | EFFLUENT TREATMENT PLANT | 1 | EACH | |
| 223 | 223 | (a) Dismantling, fabrication & erection of new aerator fan of E.T.P. as per existing. | 1 | EACH | |
| 224 | 224 | (b) Dismantling, replacement/repairing of blades of aerator fan of E.T.P. as required | 2 | EACHFAN | |
| 225 | 225 | Replacement of Complete Hopper :- Dismantling of worn-out Hopper complete & fabrication of hopper 1.5 mtr. width, complete erection with drive, identical to the existing hopper and giving satisfactory trials of its working. | 1 | PRM | |
| 226 | 226 | (a) Modification in sugar distribution arrangement from sugar elevator chutes to grader | 3 | EACH | |
| 227 | 227 | (b) Modification in uniform sugar distribution in sugar grader on wire netting. | 2 | EACH | |
| 228 | 228 | Strengthening of complete structure, staging. column, platform etc. of hot and cold water over head storage tank near evaporator station in boiling house. | 1 | EACH | |
| 229 | 229 | Dismantling of various tanks, machinery components from various places and their dragging to the yard, within a radius of 150 mtrs. . | 1 | PMT | |
| 230 | 230 | Dismantling of various platforms, staging and columns etc. | 1 | PMT | |
| 231 | 231 | Fabrication & Erection of Steel staging and Platform etc.. | 1 | PMT | |
| 232 | 232 | - do – but columns, structure and purlins. | 1 | PMT | |
| 233 | 233 | Fabrication & erection of rectangular tanks from 6 /8 /10 or 12 mm thick M.S. Plate. | 1 | PMT | |
| 234 | 234 | -do- but round tank with flat bottom. | 1 | PMT | |
| 235 | 235 | -do- but round tank with conical bottom. | 1 | PMT | |
| 236 | 236 | Erection of round tank with flat / conical bottom. | 1 | PMT | |
| 237 | 237 | Dismantling, repairing, reinforcement and refitting of Stirrer Arms of crystallizers. | 1 | EACH | |
| 238 | 238 | Fabrication of stair cases with footsteps including erection thereof. | 1 | PRM | |
| 239 | 239 | Fabrication of clamps and its tie rods. | 1 | EACH | |
| 240 | 240 | Fitting of pipe line supports with clamps and Ties. | 1 | EACH | |
| 241 | 241 | Fabrication & erection of hand Railing by 1/2" to 2" dia. pipe. | 1 | PRM | |
| 242 | 242 | Dismantling, Fabrication and fitting of Molasses gutters/ Massecuite gutters /Juice Gutters, sides plates of Bagasse carrier/Sugar elevator, Sugar elevator chutes, Boiler ID & F.D. fan /AIR heator tucting | 1 | PMT | |
| 243 | 243 | Fabrication of M.S. Pipe from 6 to 10 mm thick M.S. Plate in different section/sizes. | 1 | PMT | |
| 244 | 244 | Fitting of M.S./G.I./S.S. Pipe including Valves, flanges, bends etc, of different sections up to any elevation, 1/2" to 3" dia. pipe. | 1 | PRM | |
| 245 | 245 | - above 3" to 6" dia. size. | 1 | PRM | |
| 246 | 246 | - above 6" to 14" dia. size. | 1 | PRM | |
| 247 | 247 | - 16" dia. to 24" dia. size. | 1 | PRM | |
| 248 | 248 | - 26" to 36" dia. size. | 1 | PRM | |
| 249 | 249 | - 38" to 46" dia. size. | 1 | PRM | |
| 250 | 250 | Fitting of Cast Iron Pipe from 3" to 12" dia. including valves, flanges, bend etc. :- 3" dia. to 6" dia. size. | 1 | PRM | |
| 251 | 251 | - above 6" to 8" dia. size. | 1 | PRM | |
| 252 | 252 | - above 8" dia to 12" dia. | 1 | PRM | |
| 253 | 253 | Dismantling of various sizes of pipe lines with fittings :- /2" dia. to 3" dia. size. | 1 | PRM | |
| 254 | 254 | - above 3" dia. to 6"dia. size. | 1 | PRM | |
| 255 | 255 | - above 6" dia. to 14" dia size. | 1 | PRM | |
| 256 | 256 | - above 14" dia. to 24" dia size. | 1 | PRM | |
| 257 | 257 | - above 26" dia. to 36" dia. size. | 1 | PRM | |
| 258 | 258 | - above 38" dia. to 46" dia. Size | 1 | PRM | |
| 259 | 259 | Dismantling, repairing, reinforcement and refitting of stirrer arms of Pug Mill. | 1 | EACH | |
| 260 | 260 | -do- but of Magma Mixer. | 1 | EACH | |
| 261 | 261 | Dismantling, fabrication & refitting of stirrer arms of Magma Mixer/Pug Mill. | 1 | EACHARM | |
| 262 | 262 | Dismantling, cleaning and refitting of various size of M.S./G.I./S.S. pipe lines with fittings :- 1/2" dia. to 3" dia. size. | 1 | PRM | |
| 263 | 263 | - above 3" dia. to 6" dia. size. | 1 | PRM | |
| 264 | 264 | - above 6" dia. to 14" dia. size. | 1 | PRM | |
| 265 | 265 | - 16" dia. to 24" dia. size. | 1 | PRM | |
| 266 | 266 | Dismantling, cleaning and refitting of 6" dia. Cast Iron Pipe line of sulphur station. | 1 | PRM | |
| 267 | 267 | Fabrication of M.S. Tee from M.S. Pipe & Plate of 6" to 10 mm size. | 1 | PID | |
| 268 | 268 | Fabrication of bends of different sizes from 6 to 10 mm thick M.S. Plate/pipe | 1 | FT | |
| 269 | 269 | Fabrication of M.S. Elbow in different sizes from M.S. Pipe/Plate of 6 to 10 mm size. | 1 | PID | |
| 270 | 270 | -do- but nipples. | 1 | PID | |
| 271 | 271 | Fabrication of M.S. Flanges from 10 to 32 mm thick M.S. Plate, with holes duly drilled. | 1 | PID | |
| 272 | 272 | Fitting of flanges up to 42" dia. . | 1 | PID | |
| 273 | 273 | Fabrication of reducers of different sizes. | 1 | PIMD | |
| 274 | 274 | Fitting of reducers of different sizes. | 1 | PIMD | |
| 275 | 275 | Fitting of M.S./G.I./CI Bends/Elbow/Tee/Nipples etc. up to 42" dia.size | 1 | PID | |
| 276 | 276 | Dismantling, fabrication & fitting of Juice Sulphiter Arms | 1 | EACHARM | |
| 277 | 277 | Replacement of old manifolds of Pans; dismantling of existing worn-out manifolds, Fabrication & fitting of the same by new pipe, providing all connections of 1½”, 2", 3", 4", 5", 6" & 8" dia etc.. complete in all respects. | 1 | EACH | |
| 278 | 278 | Fitting of any type of Valves :- Up to 8" dia.. | 1 | PID | |
| 279 | 279 | - above 8" dia. to 16" dia. . | 1 | PID | |
| 280 | 280 | - above 16" dia. to 24" dia.. | 1 | PID | |
| 281 | 281 | - above 24" dia. . | 1 | PID | |
| 282 | 282 | Fabrication of Cross of different sizes from M.S. Pipe. | 1 | PID | |
| 283 | 283 | Installation of different type of Pumps, the job includes giving satisfactory trials of the unit Up to 10 H.P. pumps. | 1 | EACH | |
| 284 | 284 | - above 10 H.P. but up to 30 H.P. | 1 | EACH | |
| 285 | 285 | - above 30 H.P. but up to 50 H.P. | 1 | EACH | |
| 286 | 286 | - above 50 H.P. but up to 80 H.P. | 1 | EACH | |
| 287 | 287 | Fabrication of beds of different size of motors /Pumps:- pump coupled with motor up to 10 H.P. | 1 | EACH | |
| 288 | 288 | - -do- but above 10 H.P. to 20 H.P. | 1 | EACH | |
| 289 | 289 | - -do- but above 20 H.P. to 40 H.P. | 1 | EACH | |
| 290 | 290 | - -do- but above 40 H.P. to 60 H.P. | 1 | EACH | |
| 291 | 291 | - -do- but above 60 H.P. to 80 H.P. | 1 | EACH | |
| 292 | 292 | - -do- but above 80 H.P. | 1 | EACH | |
| 293 | 293 | Fabrication of Scrapper for Bagasse Carrier as per existing sample from M.S. Plate & M.S. Flate | 1 | EACH | |
| 294 | 294 | Dismantling of various type/sizes of Valves of any type, including their dragging from the source up to the destination, within the factory :- up to 8" dia. | 1 | PID | |
| 295 | 295 | - above 8" to 12" dia. | 1 | PID | |
| 296 | 296 | - above 12" dia. to 16" dia. | 1 | PID | |
| 297 | 297 | - above 16" dia. to 20" dia. | 1 | PID | |
| 298 | 298 | - above 20" dia. to 24" dia. | 1 | PID | |
| 299 | 299 | Replacement of buldged columns, beams etc. of Boiler No. 1, 2, 3 and No. 4:- The scope of work involves dismantling of bulged and twisted beams, columns etc. and fitting of new after fabrication, as per the directions of Engineer Incharge. | 1 | PMT | |
| 300 | 300 | Patching of different sizes of tanks/vessels/Gutters/pipe lines etc. from 6/8/10 mm thick M. S. Plate. (Upto 1 m2 per Pc.) | 1 | PSM | |
| 301 | 301 | Fabrication & fitting of different size Guards of driving gears from of 6/8 mm thick M.S. Plate. | 1 | EACH | |
| 302 | 302 | Fabrication & fitting of lopper /Air distributor plate at Hopper | 1 | EACH | |
| 303 | 303 | Strengthening of Tank/Vessel by M. S. Plate 6 mm to 12 mm thick | 1 | SQM | |
| 304 | 304 | Dismantling, cleaning and refitting of nozzles of M.C.S. | 1 | Each | |
| 305 | 305 | Dismantling of M.S. Bends, Nipple, Tee, Reducer and Elbow | 1 | PID | |
| 306 | 306 | Dismantling, cutting of M. S. Flanges (usable) from old Pipe | 1 | PID | |
| 307 | 307 | Dismantling and fitting of M.S./C. I. Cross | 1 | PID | |
| 308 | 308 | Fabrication of M. S. Cross 6" size | 1 | PID | |
| 309 | 309 | Fabrication of Bagacillo pipe line (G.I./M.S.) 3 mm M.S. thick plate | 1 | PMT | |
| 310 | 310 | Replacement of leaky joints between flanges of any pipe line during crushing season. | 1 | PID | |
| 311 | 311 | Dismantling of old beds of motors & Pumps | 1 | EACH | |
| 312 | 312 | Dismantling and fitting of Double Beat Valve of Juice Heater. | 1 | PID | |
| 313 | 313 | Dismantling, fabrication & fitting of Strainer Box with Strainer of M.S./S.S./ Copper for Pumps as per existing. | 1 | EACH | |
| 314 | 314 | Dismantling and fitting of C.I. Frame & Door of “Taxmaco” make Boiler Furnace as per existing. | 1 | EACH | |
| 315 | 315 | Welding as per requirement for any Equipment. | 1 | PRM | |
| 316 | 316 | Replace of rake carrier sprocket bed bottom side plate both sides to be fabricated from 10/12 mm thick M.S. plate | 1 | EACH | |
| 317 | 317 | Fabrication of lime screw conveyer scroll by 6 mm as per existing giving satisfactory trail. | 1 | EACH | |
| 318 | 318 | Double beat valve 8” dia (including necessary alteration in each valve pipe line Etc.) | 1 | PID | |
| 319 | 319 | Replacement of baggase elevator wornout M.S.chute | 1 | EACH | |
| 320 | 320 | Replacement of mill turbine oil BRASS/ cooler copper tube | 50 | EACH | |
| 321 | 321 | Replacement of M.S. rail of cane unloader bridge . | 1 | PRM | |
| 322 | 322 | Replacement of M.S. squre of cane unloader trolly. | 1 | PRM | |
| 323 | 323 | JUICE SULPHITER | 1 | EACH | |
| 324 | 324 | A)Replacement of 10” dia M.S/S.Scross of So2 gas distribution Coil of Juice Sulphiter -The scope of work includes Dismentling of existing 10” dia cross of So2 gas distribution coil of Juice Sulphiter ,.Fabrication of 10” dia m.s/S.S cross of So2 gas distribution coil of Juice Sulphiter of 10” size with S.S.(M.S.) Pipe. Fitting of 10” dia S.S/M.S cross of So2 gas distribution coil Dismantling of Worm out ducting of air heater & modification, fabrication of new ducting from 5/6 mm M.S. Plate as per direction of I I/c. C.E. & fitting thereof & giving satisfactory trial. | 1 | EACH | |
| 325 | 325 | Replacement of 10" dia perforated M/e /SS pipe for so2 gass distribution in juice sulphitor. | 1 | Each | |
| 326 | 326 | FABRICATION MAJOR JOB | 1 | Each | |
| 327 | 327 | JUICE SULPHITER | 1 | Each | |
| 328 | 328 | Replacement of Top Cone of Recovery Tower of Juice Sulphiter:- The job includes dismantling of existing worn-out top cone and related accessories, fabrication of new one, identical to the existing and fitting thereof. | 1 | EACH | |
| 329 | 329 | Replacement of Bottom Cone of Recovery Tower of Juice Sulphiter : The job includes dismantling of existing worn-out bottom cone and related accessories, fabrication of new one, identical to the existing and fitting thereof. | 1 | EACH | |
| 330 | 330 | Replacement of worn-out stirrer arms of Juice Sulphiter and middle shaft portion with MS Angle (approx. 4.5 mtr.):- Dismantling of shaft, gear and other accessories, thereafter, repair of shaft or replacement of shaft with new MS Angle, fitting, alignment and trials thereof. | 4.5 | PM | |
| 331 | 331 | JUICE CLARIFIER | 1 | EACH | |
| 332 | 332 | Replacement of flocculating Chamber complete Shell of Juice Clarifier :-The job includes dismantling of worn-out shell and fabrication of new one identical to the existing one and erection thereof. | 1 | EACH | |
| 333 | 333 | Replacement of worn-out /weak portion and patching job of flocculating Chamber Shell of Juice Clarifier :-The job includes dismantling of worn-out/weak portion and patching job of flocculating Chamber shell; fabrication of new identical to the existing one and erection thereof. | 1 | EACH | |
| 334 | 334 | Repairing/Replacement of weak portion of Bottom Cone of the Juice Clarifier :- The job includes dismantling of part of bottom cone of Juice Clarifier, where the thickness has gone below 7 mm, fabrication of new identical to the dismantled one from 10 mm M.S. Plate and fitting thereof in position. | 1 | EACH | |
| 335 | 335 | Replacement of Vacuum Filter Condenser :- The scope of work includes dismantling of existing worn-out condenser, fabrication of new condenser identical to the existing one and fitting thereof. | 2 | EACH | |
| 336 | 336 | EVAPORATOR STATION | 1 | Nos | |
| 337 | 337 | Savealls :- | 1 | NOS | |
| 338 | 338 | A. Dismantling of worn-out Save-all, fabrication of new Save-all identical to existing one as per drawing, including providing proper supports, and giving satisfactory leak proof trials :- | 1 | EACH | |
| 339 | 339 | - For Save-all of Semi – Kestner. | 1 | EACH | |
| 340 | 340 | - For Save-all of Vapour Cell. | 1 | EACH | |
| 341 | 341 | - For Save-all of Evaporator Body No. 1, 2 & 3. | 1 | EACH | |
| 342 | 342 | - For Save-all of Evaporator body No. 4 and Standby body No. 4. | 1 | EACH | |
| 343 | 343 | - For Save-all of Evaporator body No. 5 and standby body No. 5. | 1 | EACH | |
| 344 | 344 | Replacement of top and bottom tube plate of Evaporator body No. 5 –The scope of work includes dismantling and fitting of top and bottom tube plate of Evaporator Body No. 5 with proper alignment, welding thereof in position; the job includes giving satisfactory Hydraulic testing of the unit and after completion of work. | 1 | SET | |
| 345 | 345 | (a) Replacement of worn-out central cylindrical condensate tank (Near Evaporator House) – Dismantling ,fabrication & erection of existing worn-out cylindrical condensate tank wby 10 mm m.s. plate providing all condensate line connections & proper staighting of tank and given satisfactory leak proof triel. | 1 | PMT | |
| 346 | 346 | (b) Replacement of half portion of worn-out central cylindrical condensate tank (Near Evaporator House) – Dismantling ,fabrication & erection of existing worn-out cylindrical condensate tank wby 10 mm m.s. plate providing all condensate line connections & proper staighting of tank and given satisfactory leak proof triel. | 1 | PMT | |
| 347 | 347 | PAN | 1 | EACH | |
| 348 | 348 | Replacement of Save-all of Pans (Complete):-The scope of work includes dismantling of worn-out Save-all of Pans, fabrication of new save-all, identical to existing one and as per drawing; the job includes giving satisfactory leak proof trials. | 2 | EACH | |
| 349 | 349 | Replacement of worn-out/weak Top cone of Pans :- The scope of work includes dismantling of weak/worn-out top cone, fabrication of new top cone from 12 mm thick MS Plate identical to the existing one and fitting thereof and giving satisfactory leak proof Hydraulic trials. | 1 | EACH | |
| 350 | 350 | (a) Half Top cone | 1 | EACH | |
| 351 | 351 | (b) Full Top Cone | 1 | EACH | |
| 352 | 352 | Replacement of Pan/Evaporator weak Calandria shell :-The scope of work includes dismantling of the existing Calandria shell, fabrication of new shell by 10/12/15 mm MS Plate, similar to existing size, fitting of shell in position by both side welding and giving leak proof trials of Calandria. | 1 | LS | |
| 353 | 353 | (a) Half Shell | 1 | LS | |
| 354 | 354 | (b) Full Shell | 1 | LS | |
| 355 | 355 | Replacement of weak and worn-out body shell of Pan :-(a) The scope of work includes dismantling of existing worn-out shell with Save-all, fabrication of new shell identical to the existing one including save all with proper sight glasses, washing coils and pipe connections etc., fitting therefore in position with all the Pipes, Save-all and connection and giving leak proof satisfactory trials. | 1 | LS | |
| 356 | 356 | (b) Half Shell | 1 | LS | |
| 357 | 357 | (c) Full Shell | 1 | LS | |
| 358 | 358 | Replacement of old worn-out bottom Cone of Pan between Calandria shell & body shell of Pan :-Dismantling of existing worn-out cone of Pan. Fabrication of above cone by 12 mm MS Plate, identical to existing size, fitting of cone in position by both side welding and giving satisfactory trials for leak proof working of Pan Body. | 1 | LS | |
| 359 | 359 | Dismantling, Fabrication & installation of new external catcher (Complete) for Pan :-Fabrication of new External catcher for Pan by 10/12 mm M.S. Plate complete (as per drawing), its installation in Pan Vapour Line and giving satisfactory water/vacuum trials of complete catcher. | 2 | LS | |
| 360 | 360 | Replacement of Body Shell of vacuum crystallizersThe job includes dismantling of weak worn-out portion of vacuum crystallizer, fabrication of new shell with 12mm MS Plate identical to existing one and fitting thereof with proper external supports and valves, nipples etc. and satisfactory leak proof trials. | 1 | LS | |
| 361 | 361 | (a) Half Shell | 1 | LS | |
| 362 | 362 | (b) Complete shell | 1 | LS | |
| 363 | 363 | Replacement of worn-out existing cold / Hot water receiving tanks :- Dismantling of existing cold/Hot water tank; fabrication of new tanks identical to the existing tank & erection thereof; the job also includes providing proper supports and connections. | 1 | LS | |
| 364 | 364 | Replacement of worn-out Hollow Central Shaft of Horizontal Continuous Crystallizer :-The job includes dismantling of existing Central Shaft with coils & Fabrication of new Central Shaft with MS Pipe and fitting thereof in position with coils and giving satisfactory hydraulic testing and satisfactory trial of drive. | 1 | LS | |
| 365 | 365 | CENTRIFUGAL STATION | 1 | EACH | |
| 366 | 366 | Replacement of worn-out Hopper bed :- The job includes dismantling of existing worn-out bed of hopper and fabrication of new identical one, to existing bed and erection thereof. | 1 | EACH | |
| 367 | 367 | Dismantling, Cleaning & refitting of existing water cooling coils of Molasses Storage tank, after dismantling the same and fitting thereof, after due checking. The scope of work also includes repairing/replacement of worn-out/weak portion of Cooling Coils. | 4 | PRM | |
| 368 | 368 | Replacement of weak portion of Magma Mixer (A, B and C) :-The job includes dismantling of weak ‘U’ shape bottom of Magma Mixer, fabrication of new portion from 10/12 mm thick M.S. Plate and fitting the same in position. | 1 | PMT | |
| 369 | 369 | Replacement of worn-out trough of Hopper:- The job includes dismantling of the old trough and placing the same at M.S. Scrap yard, fabrication of new trough and its assembly/fitting with connecting rod after proper alignment. | 1 | PRM | |
| 370 | 370 | Replacement of worn-out Runners of sugar elevator :- The job includes dismantling of existing worn-out M.S. Plate of sugar and seed elevator & fitting of new runner (flat) of the required size. | 2 | PRM | |
| 371 | 371 | Fabrication of new Strainer at M.C.S./ Injection :-The job includes dismantling of worn-out Strainer; fabrication of new strainer identical to existing by 12 mm thick and fitting thereof. | 2 | EACH | |
| 372 | 372 | Replacement of worn out M.S. Sugar Elevator buckets. The job includes fabrication of Sugar Elevator Bucket of M.S plate (8/10/mm thick) as per existing with proper holes at corner and their fitting & trial. | 20 | EACH | |
| 373 | 373 | Repair of stainer at mcs / injection :- dismanlting worn out /weak portion of stainor - febrication of new portion identical to existing by 8/10 mm ms plate | 1 | EACH | |
| 374 | 374 | MILL & BOILERS | 1 | EACH | |
| 375 | 375 | Replacement of Mill House Juice Whirller tanks :- The job includes dismantling of old tanks ;fabrication of new tank by old/new 6/8 mm M.S. Plate or the material available, complete in all respects with pipe connections and erection thereof; the scope of work also include giving satisfactory trials of the unit. The welding is required to be done from both the sides. | 1 | EACH | |
| 376 | 376 | Fabrication of new pusher roller of cane Fibrizor, its erection & satisfactory trials. The job shall be done as per the design/instructions of Engineer I/c. | 1 | EACH | |
| 377 | 377 | Fabrication of new F/D fan identical to existing F/D fan. | 1 | EACH | |
| 378 | 378 | Fabrication & fitting of Juice Gutter for D. S. M. screens Juice Boxes from 5/6 mm thick M.S. Plate, including providing proper slopes of flanges etc. for its dismantling & fitting. | 1 | EACH | |
| 379 | 379 | Replacement of worn-out portion of Trough of Bagasse Carrier and Elevator :- The job includes dismantling of worn-out trough of Bagasse Carrier/Elevator; with ansle chamel fabrication of new trough by 5/6 mm thick M.S. Plate and erection thereof. | 70 | PRM | |
| 380 | 380 | Replacement of runners of Bagasse Carrier and Bagasse Elevator:-The scope of work includes dismantling of existing M.S. runners and fitting of new runner 75x10 mm with proper supports. | 300 | PRM | |
| 381 | 381 | Replacement of Bagasse Carrier / Bagasse Elevator side plates including dismantling of worn-out side plates. | 150 | PRM | |
| 382 | 382 | Replace of I/D fan bed of boiler, including fabrication of identical bed. | 1 | EACH | |
| 383 | 383 | Boiler I.D. Fan bed repair/strengthening work. | 1 | EACH | |
| 384 | 384 | Boiler No. 4 worn-out side plate replacement work by old MS Plate angle iron, channel from Scrap. | 1 | EACH |
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