Comprehensive Maintenance Of Dg Sets , Repair Maintenance Of Amf Panels , And Connected Works At Air Force Station Thanjavu
Tender Overview
Project Description
Comprehensive Maintenance Of Dg Sets , Repair Maintenance Of Amf Panels , And Connected Works At Air Force Station Thanjavu , Material & Labour For Carrying Out B-Check To 250 Kva Generator Set Of Kirloskar Make At Atc Once In A Period Six Months Or 250 Hrs Of Run Whichever Is Earlier By Authorized / Oem Including Dismantling , Sub Assemblies Like Pt Fule Pump Governor Self Starter , Radiator , Dynamo Engine Wiring , Terminal Contracts And Reassembling The Sub Assembling After Carrying Out Necessary Repairs , Including New Oil , Diesel Filter , Necessary O Ring , Air Filter Replacing And Tapit Valve Adjustment Replacing The Damaged Spaire Parts , Controlling Oil / Water Leakage Rectification And Testing Commissioning Recommended By Oem For Smooth Running , Complete All As Directed By The Engineer-In-Charge . Notes : ( I ) Spare Parts And Calibration And Engine Oil Shall Be Measured And Paid Separately . ( Ii ) The Cost Of Nuts , Bolts , Brass Washers Are Deemed To Be Included In The Rate Quoted . , All As Per Item No . 1 Above But For 125 Kva Dg Set Of Kirloskar Make At Sre Building , All As Per Item No . 1 Above But For 125 Kva Amf Dg Set Of Kirloskar Make At Transmitter Building , All As Per Item No . 1 Above But For 100 Kva Amf Dg Set Of Kirloskar Make At Logistics , All As Per Item No . 1 Above But For 82 . 5 Kva Amf Dg Set Of Kirloskar Make At Af Net , All As Per Item No . 1 Above But For 62 . 5 Kva Amf Dg Set Of Kirloskar Make At Smc Building , All As Per Item No . 1 Above But For 62 . 5 Kva Dg Set Of Kirloskar Make At Inliving Pump House . , All As Per Item No . 1 Above But For 45 Kva Amf Dg Set Of Kirloskar Make At 07 End & 321 Tru Radar Site . , All As Per Item No . 1 Above But For 40 Kva Amf Dg Set Of Kirloskar Make At Station Armoury . , All As Per Item No . 1 Above But For 30 Kva Amf Dg Set Of Kirloskar Make At Ndb Hut , All As Per Item No . 1 Above But For 30 Kva Amf Dg Set Of Kirloskar Make At Hrdf Hut , All As Per Item No . 1 Above But For 30 Kva Mobile Amf Of Kirloskar Make Dg Set , All As Per Item No . 1 Above But For 30 Kva Mobile Amf Of Kirloskar Make Dg Set At Ndf Hut , All As Per Item No . 1 Above But For 20 Kva Amf Dg Set Of Kirloskar Make At Kodiakarai , All As Per Item No . 1 Above But For 7 . 5 Kva Amf Dg Set Of Kirloskar Make Ops Location , All As Per Item No . 1 Above But For 12 . 5 Kva Amf Dg Set Of Kirloskar Make Md Accn Pump House Location , Supply And Fill Engine Oil Of Grade Sae 15W40 All As Specified And As Directed . Make : Hindustan Petrolium / Indian Oil / Bharat Petrolium /Servo ) , Draining Out The Unseviceable Coolant Oil Supply And Replace Coolant Oil As Per Oem Recommendation All As Specifed And As Directed . , Calibration And Overhauling Of Injector Assembly Set Including Replacement Of Necessary Spare Parts For Dg Sets Up To 100 Kva Capacity As Directed . , Servicing Of Self Starter Of Capacity 24 Volts From Engine And Repair/Overhauling Of The Self Starter By Rewinding Of One Field Coil , Repair And Rewinding Of Armature And Return To The Existing Place After Repairing . , M & L For Dismantling The Unseviceable Dg Set Self Starter Of Capacity 12 Volts For Repair/Overhauling Of The Self Starter By Rewinding Of Field Coil , Repair And Rewinding Of Armature And Return And Refixing The Same All As Specifid And As Directed . , Supply And Replace V- Belt ( Kirlosker Cat No . 4H . 1493 . 01 . 0 . 00 ) , Supply And Replace Steel Braided Fuel Inlet Pipe Of Length 0 . 9 M With Both End Banjo All As Specified . ( Kirlosker Cat No . 4H . 896 . 09 . 0 . 00 ) , Supply And Replace Steel Braided Fuel Inlet Pipe Feed Pump To Fuel Filter All As Specified . ( Kirlosker Cat No . 4H . 031 . 05 . 0 . 00 ) , Supply And Replace Steel Braided Fuel Inlet Pipe Fuel Filter To Fip All As Specified . ( Kirlosker Cat No . 4H . 657 . 01 . 0 . 00 ) , Material And Labour For Servicing /Maint /Repair Of Amf Panel By Checking And Replacing Defective Relays , Timers , Single Phase Preventer , Panel Control Wiring With Suitable Size Power Contactor In Amf Panel All As Specified And As Directed . , Supply Only Power Contractor 160 Amps , 415 Volt Ac Suitable For 82 . 5 Kva Amf Make: Abb/L&T Or Its Equivalent , Supply Only Power Contactor 20 Amps , Suitable For 12 . 5 Kva And 7 . 5 Kva Capacity Gen Set Make: Abb/L&T Or Its Equivalent , Supply Only Contactor Relay Unit Of Suitable Dg Set 24 Volt Dc , , Supply Only Contactor Relay 12 Volt Dc . , Supply Only Timer Relay , Relay Assembly 220 Volt , 6 Terminals . , Supply Only Solenoid Assembly For 20/30 Kva Gen Set Amf Panel . , Supply Only Solenoid Assembly For 82 . 5 Kva Gen Set Amf Panel . , Supply Only Solenoid Assembly For 12 . 5/7 . 5 Kva Gen Set Amf Panel . , Supply Only Solenoid Assembly For 100/ 250 Kva Gen Set Amf Panel . , Replacment Of Automatic Voltage Regulator From Exisitng 62 . 5 Kva & 82 . 5 Kva Dg Set , Supply And Fix Avr ( Automatic Voltage Regulator ) For 62 . 5 & 82 . 5 Kva Dg Set . , Replacment Of Automatic Voltage Regulator From Exisitng 100 Kva &250Kva Dg Set , Supply And Fix Avr ( Automatic Voltage Regulator ) For 100 & 250 Kva Dg Set , Material And Labour Change Over Switch , 63 Amp , 4 Pole , 415 Volts ( Make-Havells Cat Part No-Ihcbfo0063 ) Or Equivalent Of Legrand-1 No ) . , Material And Labour Change Over Switch , 125 Amp , 4 Pole , 415 Volts ( Make-Havells Cat Part No-Ihcbfc0125 ) Or Equivalent Of Legrand-1 No . , Taking Out Old And Unsv Mccb 4 Pole 250Amps And Supply And Fix Mccb 4 Pole , 250 Amps , 25 Ka On Existing Lt Panel Board Conforms To Iec : 60947-Ii/Is : 13947-Ii ( Make: Havells Cat Part No . Ihlanf0250 , Supply And Fix Mccb , 4 Pole , 400 Amps 50 Hz 415V , Adjustable , Electronic Release With Rupturing Capacity Of 50 Ka . Including Taking Down The Old One . Ii ( Make: Havells Cat Part No . Ihlctno400 Or Its Equivalent , Taking Out Old And Unsv Mccb 4 Pole 100Amps And Supply And Fix Mccb 4 Pole , 250 Amps , 25 Ka On Existing Lt Panel Board Conforms To Iec : 60947-Ii/Is : 13947-Ii ( Make: Havells Cat Part No . Ihlanf0250 Or Its Equivalent , Taking Out Old And Unsv Mccb 4 Pole 125 Amps And Supply And Fix Mccb 4 Pole , 250 Amps , 25 Ka On Existing Lt Panel Board Conforms To Iec : 60947-Ii/Is : 13947-Ii ( Make: Havells Cat Part No . Ihlanf0250 Or Its Equivalent , Taking Out Old And Unsv Mccb 4 Pole 200Amps And Supply And Fix Mccb 4 Pole , 250 Amps , 25 Ka On Existing Lt Panel Board Conforms To Iec : 60947-Ii/Is : 13947-Ii ( Make: Havells Cat Part No . Ihlanf0250 Or Its Equivalent , Supply & Fixing Voltmeter Digital Type With Built In Selector Switch Including Control Wiring With 1 . 5 Sqmm Copper Conductor Cable Complete On Amf Panel , Lt Panel Including Taking Down The Old Unserviceable One . ( Make : Ae / Imp / L&T ) , Supply & Fix Ammeter Digital Type With Built In Selector Switch Including Control Wiring With 1 . 5 Sqmm Copper Conductor Cable Complete On Amf Panel , Lt Panel Including Taking Down The Old Unserviceable One . ( Make : Ae / Imp / L&T ) , Supply & Fix Indicating Lamps 240V Led Type For Indication Of Ryb Phases Including Taking Down The Old Unserviceable One , Material And Labour For Servicing /Maint /Repair Of Amf Panel By Checking And Replacing Defective Relays , Timers , Single Phase Preventer , Panel Control Wiring With Suitable Size Power Contactor In Amf Panel Of Dg Set 15 Kva At Mrs All As Specified And As Directed . , Supply And Fix Battery 12V 180 Ah Mainteance Free Complete All As Specified And Directed By Engineer-In-Charge . Make Exide/Amron/Amco , Supply And Fix Battery 12V 90 Ah Mainteance Free Complete All As Specified And Directed By Engineer-In-Charge . Make Exide/Amron/Amco , Supply Only Battery Lead 0 . 5 Mtr Long . , Supply Only
BOQ
| Sl.No. | Item Description | Item Code / Make | Quantity | Units | |
|---|---|---|---|---|---|
| 1 | 1 | Material & Labour for carrying out 'B'-check to 250 KVA generator set of KIrloskar make at ATC once in a period six months or 250 hrs of run whichever is earlier by authorized / OEM including dismantling, sub assemblies like PT fule pump governor self starter, radiator, dynamo engine wiring, terminal contracts and reassembling the sub assembling after carrying out necessary repairs, including new oil, diesel filter, necessary \"O\" ring, air filter replacing and tapit valve adjustment replacing the damaged spaire parts, controlling oil / water leakage rectification and testing commissioning recommended by OEM for smooth running, complete all as directed by the Engineer-in-Charge. Notes : (i) Spare parts and calibration and engine oil shall be measured and paid separately.\n(ii) The cost of nuts ,bolts, brass washers are deemed to be included in the rate quoted. | 2 | JOB | |
| 2 | 2 | All as per item No. 1 above but for 125 KVA DG set of KIrloskar make at SRE building | 2 | JOB | |
| 3 | 3 | All as per item No. 1 above but for 125 KVA AMF DG set of KIrloskar make at Transmitter building | 2 | JOB | |
| 4 | 4 | All as per item No. 1 above but for 100 KVA AMF DG set of KIrloskar make at Logistics | 2 | JOB | |
| 5 | 5 | All as per item No. 1 above but for 82.5 KVA AMF DG set of KIrloskar make at AF NET | 2 | JOB | |
| 6 | 6 | All as per item No. 1 above but for 62.5 KVA AMF DG set of KIrloskar make at SMC Building | 2 | JOB | |
| 7 | 7 | All as per item No. 1 above but for 62.5 KVA DG set of KIrloskar make at inliving Pump House. | 2 | JOB | |
| 8 | 8 | All as per item No. 1 above but for 45 KVA AMF DG set of KIrloskar make at 07 end & 321 TRU radar site. | 2 | JOB | |
| 9 | 9 | All as per item No. 1 above but for 40 KVA AMF DG set of KIrloskar make at Station armoury. | 2 | JOB | |
| 10 | 10 | All as per item No. 1 above but for 30 KVA AMF DG set of KIrloskar make at NDB Hut | 2 | JOB | |
| 11 | 11 | All as per item No. 1 above but for 30 KVA AMF DG set of KIrloskar make at HRDF Hut | 2 | JOB | |
| 12 | 12 | All as per item No. 1 above but for 30 KVA mobile AMF of KIrloskar make DG set | 2 | JOB | |
| 13 | 13 | All as per item No. 1 above but for 30 KVA mobile AMF of KIrloskar make DG set at NDF Hut | 2 | JOB | |
| 14 | 14 | All as per item No. 1 above but for 20 KVA AMF DG set of KIrloskar make at Kodiakarai | 2 | JOB | |
| 15 | 15 | All as per item No. 1 above but for 7.5 KVA AMF DG set of KIrloskar make OPS Location | 2 | JOB | |
| 16 | 16 | All as per item No. 1 above but for 12.5 KVA AMF DG set of KIrloskar make md accn pump house Location | 2 | JOB | |
| 17 | 17 | Supply and fill engine oil of grade SAE 15W40 all as specified and as directed.Make : Hindustan Petrolium / Indian oil / Bharat Petrolium /Servo ) | 350 | Ltrs | |
| 18 | 18 | Draining out the unseviceable coolant oil supply and replace coolant oil as per OEM recommendation all as specifed and as directed. | 40 | Ltrs | |
| 19 | 19 | Calibration and overhauling of injector assembly Set including replacement of necessary spare parts for DG sets up to 100 KVA capacity as directed. | 1 | JOB | |
| 20 | 20 | Servicing of self starter of capacity 24 volts from engine and repair/overhauling of the self starter by rewinding of one field coil, repair and rewinding of armature and return to the existing place after repairing. | 1 | JOB | |
| 21 | 21 | M & L for dismantling the unseviceable DG set self starter of capacity 12 volts for repair/overhauling of the self starter by rewinding of field coil, repair and rewinding of armature and return and refixing the same all as specifid and as directed. | 1 | JOB | |
| 22 | 22 | Supply and replace V- Belt (Kirlosker Cat No. 4H.1493.01.0.00) | 2 | EACH | |
| 23 | 23 | Supply and replace steel braided fuel inlet pipe of length 0.9 M with both end banjo all as specified.(Kirlosker Cat No. 4H.896.09.0.00) | 1 | EACH | |
| 24 | 24 | Supply and replace steel braided fuel inlet pipe feed pump to fuel filter all as specified.(Kirlosker Cat No. 4H.031.05.0.00) | 1 | EACH | |
| 25 | 25 | Supply and replace steel braided fuel inlet pipe fuel filter to FIP all as specified.(Kirlosker Cat No. 4H.657.01.0.00) | 1 | EACH | |
| 26 | 26 | Material and labour for Servicing /maint /repair of AMF panel by checking and replacing defective relays,timers,single phase preventer,panel control wiring with suitable size power contactor in AMF panel all as specified and as directed. | 1 | EACH JOB | |
| 27 | 27 | Supply only power contractor 160 Amps ,415 Volt AC suitable for 82.5 KVA AMF make: ABB/L&T or its equivalent | 1 | EACH | |
| 28 | 28 | Supply only power contactor 20 Amps ,suitable for 12.5 KVA and 7.5 KVA capacity Gen set Make: ABB/L&T or its equivalent | 1 | EACH | |
| 29 | 29 | Supply only Contactor relay Unit of suitable DG Set 24 Volt DC, | 1 | EACH | |
| 30 | 30 | Supply only Contactor relay 12 Volt DC. | 1 | EACH | |
| 31 | 31 | Supply only timer relay ,relay assembly 220 Volt, 6 Terminals . | 1 | EACH | |
| 32 | 32 | Supply only solenoid assembly for 20/30 KVA Gen set AMF panel. | 1 | EACH | |
| 33 | 33 | Supply only solenoid assembly for 82.5 KVA Gen set AMF panel. | 1 | EACH | |
| 34 | 34 | Supply only solenoid assembly for 12.5/7.5 KVA Gen set AMF panel. | 1 | EACH | |
| 35 | 35 | Supply only solenoid assembly for 100/ 250 KVA Gen set AMF panel. | 1 | EACH | |
| 36 | 36 | Replacment of Automatic voltage Regulator from exisitng 62.5 KVA & 82.5 KVA DG Set, supply and fix AVR (Automatic Voltage Regulator) for 62.5 & 82.5 KVA DG set . | 1 | EACH | |
| 37 | 37 | Replacment of Automatic voltage Regulator from exisitng 100 KVA &250KVA DG Set, supply and fix AVR (Automatic Voltage Regulator) for 100 & 250 KVA DG set | 1 | EACH | |
| 38 | 38 | Material and labour Change over switch, 63 Amp, 4 pole , 415 Volts (Make-Havells Cat part No-IHCBFO0063) or equivalent of Legrand-1 No). | 1 | EACH | |
| 39 | 39 | Material and labour Change over switch,125 Amp, 4 pole , 415 Volts (Make-Havells Cat part No-IHCBFC0125) or equivalent of Legrand-1 No. | 1 | EACH | |
| 40 | 40 | Taking out old and unsv MCCB 4 pole 250amps and supply and fix MCCB 4 Pole, 250 Amps, 25 KA on existing LT panel board conforms to IEC : 60947-II/IS : 13947-II (Make: Havells Cat Part No.IHLANF0250 | 1 | EACH | |
| 41 | 41 | Supply and fix MCCB, 4 pole, 400 Amps 50 Hz 415V, adjustable, Electronic release with rupturing capacity of 50 KA. Including taking down the old one.II (Make: Havells Cat Part No.IHLCTNO400 or its equivalent | 1 | EACH | |
| 42 | 42 | Taking out old and unsv MCCB 4 pole 100amps and supply and fix MCCB 4 Pole, 250 Amps, 25 KA on existing LT panel board conforms to IEC : 60947-II/IS : 13947-II (Make: Havells Cat Part No.IHLANF0250 or its equivalent | 1 | EACH | |
| 43 | 43 | Taking out old and unsv MCCB 4 pole 125 amps and supply and fix MCCB 4 Pole, 250 Amps, 25 KA on existing LT panel board conforms to IEC : 60947-II/IS : 13947-II (Make: Havells Cat Part No.IHLANF0250 or its equivalent | 1 | EACH | |
| 44 | 44 | Taking out old and unsv MCCB 4 pole 200amps and supply and fix MCCB 4 Pole, 250 Amps, 25 KA on existing LT panel board conforms to IEC : 60947-II/IS : 13947-II (Make: Havells Cat Part No.IHLANF0250 or its equivalent | 1 | EACH | |
| 45 | 45 | Supply & Fixing Voltmeter digital type with built in selector switch including control wiring with 1.5 Sqmm copper conductor cable complete on AMF Panel, LT Panel including taking down the old unserviceable one. ( Make : AE / IMP / L&T ) | 1 | EACH | |
| 46 | 46 | Supply & Fix Ammeter Digital type with built in selector switch including control wiring with 1.5 Sqmm copper conductor cable complete on AMF Panel, LT Panel including taking down the old unserviceable one .( Make : AE / IMP / L&T ) | 1 | EACH | |
| 47 | 47 | Supply & Fix Indicating lamps 240V LED type for indication of RYB Phases including taking down the old unserviceable one | 4 | EACH | |
| 48 | 48 | Material and labour for Servicing /maint /repair of AMF panel by checking and replacing defective relays,timers,single phase preventer,panel control wiring with suitable size power contactor in AMF panel of DG Set 15 KVA at MRS all as specified and as directed. | 1 | EACH | |
| 49 | 49 | Supply and fix Battery 12V 180 AH mainteance free complete all as specified and directed by Engineer-in-charge. Make Exide/Amron/Amco | 2 | EACH | |
| 50 | 50 | Supply and fix Battery 12V 90 AH mainteance free complete all as specified and directed by Engineer-in-charge. Make Exide/Amron/Amco | 2 | EACH | |
| 51 | 51 | Supply Only Battery Lead 0.5 mtr long. | 24 | EACH | |
| 52 | 52 | Supply Only Battery terminal as per sample | 24 | EACH |
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