BRR : 7183262 REPAIRS/ REPLACEMENT AND DAY TO DAY MAINTENANCE OF GI/DI/PPR PIPE LINE DISTRIBUTION SYSTEM, BOREWELLSTESTING OF WATER AND CLEANING OF OHT & UG SUMP AND TESTING OF WATER AT CDM OTM AREAS, DHRUVA AT CDM AREA UNDER AGE E/M NO IAND MISCLENIOUS REPAIRS TO ELECTRIC SUPPLY SYSTEM, CAPACITOR PANEL, HIGH MAST, AMF PANEL AND ALLIED WORKS AT VARIOUS LOCATION OF AGE EM II OF GE (UTILITY) SEC’BAD- 1 M&L attending repair/rectification ofexternal water supply complaints of GI/CI/DI Pipe lines, sluice valves, gate valves of any type and size, no water supply and other water related complaints including transportation from complaint cell to complaint locations and back to complaint cell along with necessory T&P as required at site underCDM areas and the following type of complaints all as specified and directed. (Note :-Contractor should visit the site to understand site condition/distance between the complaint cell to the AOR before coating the rates. No claim in this regard will be entertained during execution stage). 2 Repairs and checking any type of leakages in GI/CI/DI/PP-R Pipe lines, sluice valves, gate valves of any type and size, no water supply and other water related complaints as directed. 3 All as per item No 1 here-in-before but for GI/PP-R pipe line of size20 mm dia to 40 mm bore. 4 All as per item No 1 here-in-beforebut for GI/CI/ PP-R pipe line of size 50 mm dia to 80 mm bore. 5 All as per item No 1 here-in-beforebut for GI/CI/PP-Rpipe line of size 90 mm dia to 150 mm bore. 6 All as per item No 1 here-in-before but for GI/CI/DI pipe line of size 200 mm dia to 300 mm bore. 7 M&L for attending break down of water supply pipe line at Military area / Military Roads /civil Roads /PWD Roads /Cantt board roadsand repair s to CI/DI/PPR/MSwater mains of size 80 mm to 400 mm bore at a given notice including necessary excavation in mud, in any type of soil , PCC,RCC, hard rock etcby manual or using special T&P such as JCB etc.De-watering from the trenches by using pump sets, rectification of leakages, fixing of CI specials such as collars, bends/tail peaces etc and making joints complete all as specified and as directed including making good of disturbed surfaces..Notes for Sl item No 1.01 to 1.06:-(a)The contractor will be alloted complaints at MES complaint cell on daily basis on all working days including Sundays and holidays and sufficient tradesman / resources will be deployed by him/her for completion of day to day comaplaints within 12 hours from the time of reporting. Any delay beyond above mentioned time limit without intimation of genuine cause, penalties will be recovered twice of the quoted rate for each un-attended complaint. (b)A detailed log book of complaints with completion/non-completion remarks from users/MES will be maintained by the contractor and the same will be updated on daily basis in consulatation with JE E&M/Engr-in-Charge. (c)The contractor will make suitable arrangment for emergency complaints and will notify authorised representive /Engr-in-Charge about extraordinary circumstances for probable non-completion or delay in rectification of complaints beyond stated time limit set for disposal of complaint.In case of any dispute the decision of accepting officer will be final and binding in this regard. 8 (d)The contractor will intimate MES authority well in advance if electric shutdown is required during rectification of complaints.(e)The quoted rate is deemed to be inclusive of transportation and other expenses required for the resource deployment at the complaint site around scattered Military station at Secunderabad.(f)The contractor will maintain location wise record of each spare/fittings utilized as per inventry format given by AGE E/M, Secunderabd and the same shall be submitted to E/M No Istore yard on daily basis.(g)The stationery required for the job work such as complaint slip books, gate pass book, job card and T&P shall be arranged and maintained by the contractor.(h) The cost of excavation / earth work and repairs to damaged roads, LT UG/HT cables, existing structure etc shall be deemed to be included in the quoted unit rate and no extra payment shall be allowed on this account.(j) Spares/GI fittings required to be replaced and shall be measured and paid separately under respective items. 9 Supply and Fixing of GI fittings 15mm bore, medium grade, ISI marked, smooth finished and make embosed on fittings complete all as specified and directed for the following fittings:- 10 Union 11 All equal Tee 12 Socket 13 Hex Nipple 14 Nipple 75mm Long 15 Nipple 100mm Long 16 Nipple 150mm Long 17 Elbow 18 All as per item No2 above but for 20mm bore. 19 Union 20 All equal Tee 21 Socket 22 Hex Nipple 23 Nipple 75mm Long 24 Nipple 100mm Long 25 Nipple 150mm Long 26 Nipple 200mm Long 27 Reducer 20mm x 15mm. 28 Elbow 29 All as per item No 2 here-in-before but for 25 mm bore. 30 Union 31 All equal Tee 32 Socket 33 Hex Nipple 34 Nipple 75mm Long 35 Nipple 100mm Long 36 Nipple 150mm Long 37 Nipple 200mm Long 38 Reducer 25mm x 15mm. 39 Reducer 25mm x 20mm. 40 Elbow 41 All as per item No2 here-in-before but for 40 mm bore. 42 Union 43 All equal Tee 44 Socket 45 Hex Nipple 46 Nipple 75mm Long 47 Nipple 100mm Long 48 Nipple 150mm Long 49 Nipple 200mm Long 50 Reducer 40mm x 25mm. 51 Reducer 40mm x 20mm. 52 Elbow 53 All as per item No2 here-in-before but for 50 mm bore. 54 Union 55 All equal Tee 56 Socket 57 Hex Nipple 58 Nipple 75mm Long 59 Nipple 100mm Long 60 Nipple 150mm Long 61 Nipple 200mm Long 62 Reducer 50mm x 20mm. 63 Reducer 50mm x 25mm. 64 Elbow 65 Taking up defective cast iron /GI water mains (including all fittings), with spigot and socket ends and lead joints including burning out joints and recovering lead from ground, cleaning the pipes free from sedimentation/scaling etc for reusing the serviceable pipes complete all as specified and directed for the following sizes:- 66 100mm bore. 67 150mm bore. 68 200mm bore. 69 Re-laying only cast iron /GI pipes obtained from in item No.7.00 above including laying level or to falls, in trenches, on the ground or on supports complete all as specified and directed for the following sizes:- 70 100mm bore. 71 150mm bore. 72 200mm bore. 73 Taking up or down GI/PVC/PP-R water tubing and connections including cleaning the pipes free from scaling for reusing the same in repairs / alteration or removable to store etc to water pipes and connections complete all as specified and directed for the following sizes:- 74 20 mm bore. 75 25 mm bore. 76 40 mm bore. 77 50 mm bore. 78 80 mm bore 79 Re-laying /refixing or reroutingof GI/PVC/PP-R old water tubing and connection in new or old position including fittings with old/new bends, elbows, socket nipples, tapers, and reducers etc as per site requirement (floors, walls and ceilings) complete all as specified and directed. 80 20 mm bore. 81 25 mm bore. 82 40 mm bore. 83 50 mm bore. 84 80 mm bore. 85 Supply, lay and fixing steel water tubes,medium grade, galvanised with all fitting laid in trenches/walls as in repairs complete all as specified and directed forfollowing bore of pipes :- 86 20 mm bore. 87 25 mm bore. 88 40 mm bore. 89 50 mm bore. 90 80 mm bore. Note :- Excavation and Earth work shall be measured saperately. 91 Supply and fix gun metal gate valve, ISI marked connected with iron wheel head, screwedat both ends for iron pipes and fixed including taking down of unserviceable gate valve complete all as specified and directed for the following sizes:- 92 20 mm bore. 93 25 mm bore. 94 40 mm bore. 95 50 mm bore. 96 M&L cutting of road / hard standing up to not exc 60 cm in width and60 cm depthfor laying of water pipe line complete all as specified and as directed. 97 Supply and fix 40mm dia Non Return Valve, ISI marked connected withscrewedat both ends for iron pipes and fixed including taking down of unserviceable NRVcomplete all as specified and directed :- 98 Supply and fix 50mm dia Non Return Valve, ISI marked connected withscrewedat both ends for iron pipes and fixed including taking down of unserviceable NRVcomplete all as specified and directed :- 99 Excavation in trenches not exc 1.5m wide and not exc 1.5m depth for laying of pipe lines, valve chambers, man holes for foundation of PCC/steel poles, laying cable tenches etc including forming bottom surface to required level and gradient and getting out in hard /dense soil complete all as specified and directed. 100 Returning, filling in, including spreading, levelling, watering and well ramming in layers not exc. 25 cms thick in soils complete all as specified and directed. 101 Removing excavated soil to a distance not exceeding 50m and depositing where directed at a level not exceeding 1.5m above the starting point complete all as specified and directed. 102 S&F in replacementof DI D/F Gate valve (Soft Sealed) Resilient Seated Soft Sealing gate valves( Sluice valvesRAISING TYPE) with body bonnet of ductile cast ironof grade GGG-40/SG- 400/15 or GGG-50/SG-500/7 or equivalent grade as per IS 3896 - Part 2- 1985 and subsequent revisions, Wedge fully rubber lined with EPDM Food grade qualityand Seals of NBR and the valve should be vacuum tight and 100 % leak proof with face to face dimension as per BS 5163-89/IS 14846-2000/DIN 3202 F 4. andValves should be electrostatic powder coating both inside and outside pocket less body passage class PN 1.6 including all jointing materials (Gasket, Nut bolts etc)connecting and testing complete all as specified and directed. 103 80 mm bore. 104 100 mm bore. 105 150 mm bore. 106 200 mm bore. 107 M & L for dismantling of defective sluice valve for repairssuch as repacking stuffing box of sluice valve spindle, refacing, grinding, stuffing and threading of spindle, replacement of worn out check nut, repairs to gate assembly replacement of jointing materials such as rubber sheets, nuts, bolts & washers, gland rope in new one and refixing in its original position, testing on completion etc complete all as specified and directed of following sizes:- 108 80 mm bore. 109 100 mm bore. 110 150mm bore. 111 200mm bore. 112 250mm bore. 113 Burning out lead joints of the existing CI mains in position, including removing old lead carefully without demaging the pipe etc complete all as specified and as directed for the following sizes:- 114 80 mm bore. 115 100 mm bore. 116 150 mm bore. 117 200 mm bore.Note:- Exavation and earth work shall be measured and paid seperatelyunder the relevent Sch A item. 118 M&L for lead joint for CI/DI pipe includingspun yarn etc for spigot & socket pipes and fitiings complete all as specified and as directed for the following sizes:- 119 80 mm bore. 120 100 mm bore. 121 150 mm bore. 122 200 mm bore. 123 M&L Rubber Gasket joints (Tyton joints) including rubber ring suitable for spigot and socket CI/DI pipe and fittings complete all as specified and as directed for the following sizes:- 124 200mm bore. 125 150mm bore. 126 100mm bore.Note:- Excavation and earth work shall be measured and paid separately. 127 M&L for CI fittings for spigot and socket pipes such as bends (any type, radius and angle), tapers any type (straight, bend, increasing, decreasing or double socket etc), tee pieces, angle branch, cross (all sockets or socket & spigot collars, caps and plugs for joining up to 150 mm bore CI pipe as in repairs complete all as specified and directed. 128 M&L for Construction of brick masonry valve chamber of size 1000 x 1000 x 1000 mm (Internal dimenssions) with PCC foundation 1:4:8 type D2 using 40 mm graded stone aggregate 150 mm thick, 150 mm wide off sets allround over 100 mm thick hard core, brick masonry walls built in CM 1:6, 50 mm thick PCC 1:2:4 Type B1 coping finished even and smooth, rendering 10 mm thick in cement mortar (1:6) finished even and smooth, with out using extra cement internally and 150mm below GL externally and top of floor including excavation, earth work in hard/dense soil, 5 mm thick MS sheet cover fixed on 50 mm x 50 mm x 6 mm thick angle iron frame with hold fasts embedded in PCC coping with locking arrangement, mild steel handle and painting to steel surfaces with two coats of synthetic enamel paint over one coat of red oxide primer including disposal of surplus soil to a distance not exceeding 50 m etc complete all as specified and directed. 129 S&F Ductile iron pressure pipes 200 mm bore class K7, centrifugally cast with spigot and socket ends conforming to IS 8329/2000 with cement mortar lining inside the pipes and outside zinc coating suitable for push-on-joint (rubber gasket D jointing) inany length including DI specials as required at site confirming to IS 8329/2000 and all jointing materials and making good for disturbed surfaces of roads, path ways etc while laying the pipe line at site, site clearance for the route of pipe line, welding, cutting the existing CI/DI/MS pipe line of any size up to 150 mm bore for inserting branch connections etc complete including taking down old unserviceable CI pipes all as specified and directed. 130 All as per item No. 26 above but ductile iron pressure pipes 150 mm bore class K7, 131 All as per item No. 26 above but ductile iron pressure pipes 100 mm bore class K7, Notes for item No. 26 to28:- (a) DI pipe shall be laid in trenches at a depth of 0.7 to 1.0 m below the existing GL(b)Lead Joints / D-Joints will be measured and paid separately. (c) The contractor is responsible for obtaining the approval from Police Department for Traffic Diversion and related works if required in consultation with the MES deparatment.(d) Contractor is responsible for repair/replacement of any damages to the existing structures, Under Ground HT/LT/OFC Cables etc during the course of execution. 132 M&L ductile iron specials and fittings class K9 such as bends (any type, radius and angle) tapers any type, (straight, bend, increasing, decreasing or double socket etc) tee pieces, single branch. Y junction, double branch, cross (all sockets or socket and spigot) collars, caps and plugs suitable for DI pipes offlanged/socket ends of sizes 100mm bore to 300 mm bore as in repairs complete all as specified and directed . 133 Disconnecting the suction and delivery pipe line and electric connections of submersible pump set of 7.5 HP / 5 HP and removing it from its original position alongwith pipes and fittings carefully including chain pulley with tripod and transporting the same to the work shop (situated within the twin cities) for repair and refixing the same in its original position after repairs including connecting up of water and electric connections including testing andcommissioning complete all as specified.Note:- Expendable stores like cotton waste / cleaning materials, lubricants, gland packing, metal filling, machining and transportationfrom site to work shop and back are deemed to be included in rate quoted. ii) Labour element is included in unit rate quoted. 134 M&L for Lowering of submersible pump set of any capacity including all pipes and fittings complete with chain pulley and tripod after cleaning/repairing bymeans into openbore well and connecting electrical and water connections including testing on full load complete all as specified and directed. 135 M&L for rewinding ofthesubmersible motor with PVC insulated conductor with super enamelled copper conductor with ‘F’ class heavy grade insulation weight and turns to achieve its full efficiency inclduing tying the winding and connecting the coils and brining the connections as that of exisitng one including applying insulating varnish, heating and backing the windings thoroughly for submersible motor of above 5 HP and up to 7.5 HP capacity including taking down old unserviceable existing copper winding complete all as specified and directed. 136 All as per item No 32 above butfor thesubmersible motor above 3 HP and up to 5 HP capacity. 137 M&L disconnecting and removing the water and electric connections carefully from the existing submersible pump sets of capacity up to 7.5 HP for inspection, repairs and reassembling the pump and motor as per the original assembly after repairs / replacing the worn out unserviceable parts with new parts as ordered, including cleaning replacing the minor items like packing bolts, nuts, washers and MS clamps etc and applying one coat of approved hammertene spray paint on exposed steel surfaces, making the pump and motor fully serviceable including matching etc and testing the both after refixing and commissioning the pump set for satisfactory operatrion on its full loadcomplete all as specified and directed.Notes:- (a) The spares required for repair the pump sets will be measured and paid seperetely under respective item.(b) Expendable stores like cotton waste/cleaning materials, lubricants, gland packing, metal filling and transportation from site to work shop and back shall be deemed to be included in rate quoted.(c) Labour elements shall deemed to be included in unit rate. 138 Supply only the following spares for repairs of submersible pump set of 7.5 HP capacity complete all as specified and directed. 139 Motor bearing bush (LB) 140 Thurst bearing set 141 PVC Impeller 142 S.S Sleeves 143 Stage casing 144 Stage casing sleeves 145 Suction bush 146 Pump shaft 147 Pump coupling 148 Sand guard 149 Oil seal 150 Support plate MS with GInut bolt and washer 151 M&L disconnecting and removing the water and electric connections carefully from the existing submersible pump sets of capacity up to 5 HP for inspection, repairs and reassembling the pump and motor as per the original assembly after repairs / replacing the worn out unserviceable parts with new parts as ordered, including cleaning replacing the minor items like packing bolts, nuts, washers and MS clamps etc and applying one coat of approved hammertene spray paint on exposed steel surfaces, making the pump and motor fully serviceable including matching etc and testing the both after refixing and commissioning the pump set for satisfactory operatrion on its full loadcomplete all as specified and directed.Notes:- (a) The spares required for repair the pump setswill be measured and paid seperetely under respective item.(b) Expendable stores like cotton waste/cleaning materials, lubricants, gland packing, metal filling and transportation from site to work shop and back shall be deemed to be included in rate quoted.(c) Labour elements shall deemed to be included in unit rate. 152 Supply only the following spares for repairs of submersible pump set of 5 HP capacity:- 153 Motor bearing bush (LB) 154 Thurst bearing set 155 PVC Impeller 156 S.S Sleeves 157 Stage casing 158 Stage casing sleeves 159 Suction bush 160 Pump shaft 161 Pump coupling 162 Sand guard 163 Oil seal 164 Support plate MS with GInut bolt and washer 165 S&FMJ collar double ended flanged ISI embossed pressure 1.6 including jointing such as rubber gasket, nuts and bolts, washers materials etc complete including replacement of unserviceable sluice valves of any typecomplete all as specified and directed for the following sizes:- 166 80 mm bore. 167 100 mm bore. 168 150 mm bore. 169 200 mm bore. 170 300 mm bore 171 Opening Mono block pump set 5 HP capacity for inspection, repairs and reassembling the pump and motor as per the original assembly after repairs / replacing the worn out unserviceable parts with new parts as ordered including cleaning, replacing the minor items like packing bolts, nuts washers and MS clamps etc and applying one coat of approved hammertene spray paint on exposed steel surfaces, making the pump and motor fully serviceable including machining etc and testing the both after refixing and commissioning for satisfactory operatrion on its full load complete all as specified and directed. 172 Supply only the following spares for repairs of Mono block pump set upto 5 HP capacity:- 173 Ball bearing drive end 174 Ball bearing for non driving end 175 GM bush 176 CI impeller 177 MS pump shaft 178 Gland cover 179 Opening Mono block pump set 7.5 HP capacity for inspection, repairs and reassembling the pump and motor as per the original assembly after repairs / replacing the worn out unserviceable parts with new parts as ordered including cleaning, replacing the minor items like packing bolts, nuts washers and MS clamps etc and applying one coat of approved hammertene spray paint on exposed steel surfaces, making the pump and motor fully serviceable including machining etc and testing the both after refixing and commissioning for satisfactory operatrion on its full load complete all as specified and directed. 180 Supply only the following spares for repairs of Mono block pump set of 7.5/10 HP capacity:- 181 Ball bearing drive end 182 Ball bearing for non driving end 183 GM bush 184 CI impeller 185 MS pump shaft 186 Gland cover 187 S&F DOL starter 3 phase 415 Volts, 7.5 HP capacity rating 14 Amps, relay range 9 to 14 Amps, MK-1, including connecting up of incoming and outgoing connections and testing commissioning, including removingthe existing unserviceable one complete all as specified and directed. 188 S&F single phase preventor, SPPR type 360/380/415 volts suitable upto 7.5 HP pump including connecting up of wire / cable testing complete including removing the existing unserviceable one all as specified and directed.L&T Cat Part No CS81809OOOO orequivalent make in IndioAsian/Leagrand/ HPL. 189 S&F in repairs CI foot valve leather sheet type / flange type suitable for 80 mm dia GI suction heavy duty includung replacement of nuts, bolts washers, gaskets and flanges etc. complete all as directed and specified by Engr-in-charge. 190 Supply and lay submersible copper conductor cable 1100 volts grade PVC insulated, flexible, PVC sheathed with multistranded copper conductor of size 3 core 4 Sq mm cutting to required length connecting with necessary end ferrules / water proof joints including removing the existing unserviceable cable complete all as specified and directed 191 Supply and lay submersible copper conductor cable 1100 volts grade PVC insulated, flexible, PVC sheathed with multistranded copper conductor of size 3 core 6 Sq mm cutting to required length connecting with necessary end ferrules / water proof joints including removing the existing unserviceable cable complete all as specified and directed 192 Flushing/de-silting of accumulated soilfrom inside the borewell up to 250 mm dia and depth up to 150 meter by using air compressor/ special equipmentsof existing borewellsincluding surgingand flushing the bore at a pressure of 7 Kg / Sq cm complete with compressed air andflushing the sand, mud etc from the bore well till discharge of the fresh water, including testing of watersamples for chemical and bacteriological tests and yield testing for 4 hours complete all as specified and directed . Note: The rate shall be inclusive of hiring of Air compressor /special equipment, diesel, tools and Accessories including transportation and skilled man power to execute the work. 193 Supply & ReplacePVC pipe 6 kg/cm2of size 250 mm dia heavy duty screwed and socketed type to borewell confirming to IS complete all as specified and directed.Make : Sudhakar 194 M & L for GI pipe heavy grade 50mm dia, cut into 3.0 mtr length including providing of threading on both sides and lowering into the existing bore well along with existing GI pipe for increasing the length of the borewell pipe as in repairs complete all as specified and directed. 195 Supply & fixing HDPE heavy duty column pipe internal dia 50mm PN 16kq/Sqmm including necessary all fixings 196 M&L for removing submersible pump motor set of capacity up to 7.5 HP stuck inside the borewell of depth up to 100 meterbyflushingthe existing borewells of any size with drilling compressor mounted on truck at a pressure of 7 Kg / Sqcm with compressed air andflushing the sand, mud including flushing out tree roots etc from the bore well till removing of the stuck motor and then clear the bore by using Rod drilling using Bore well drilling machine from any kind of obstruction, reinstall the motor and coloumn pipe , necessary electric connection and testingcomplete all as specified and directed .Note : Rate quoted by the contractor is deemed to be inclusive of Flushing by using suitable compressor, rod drilling for clearing of bore well, Removingthe submersible pump set stuck inside the bore well and reinstall the same after repair including removing and refixing of coloumn pipe, electrical connections, testingetc as required. 197 Testing of borewell water from various location and submit the report to AGE E/M office. The vaious parameters studied are colour, taste, odour,Ph, turbidity,total dissolved solids, total suspended solids, total hardness , calcium hardness, magnesium hardness, copper ,iron,chlorides, sulphates, nitrates etc complete all as specified and directed 198 Reboreing/re-Drillingof existing borewell up to 250 mm dia, from the existing depth, at any type of strataby mud flash rotating equipment,from the Existingdepth to 100 Meters . Notes:- (i) Water injection charges if required (ii) Transport Charges , (iii) , Vehicle settlings & Flishing charges (iv)Expendable stores like cotton waste / cleaning materials, (v)Labour element. should beincluded in unit rate quoted. 199 100 Mtr to 200 Meters 200 M&L for cleaning of existing column pipes (3 Mtr length ) duly scraping, cleaning and painting complete through anti corrosive black bituminous paint all as per directed by engr-in-charge 201 Supply and replace heavy duty long socket suitable for 50 mm dia heavy duty GI pipe complete all as specified and directed 202 Design, fabrication, supply and errecting connecting and testing totally enclosed LT Cubical DOL starter panel board of size not less than 75cmx60xcmx30cm, 3 Phase 4 wire system indoor type 2mm ,double door front and back openeing type sloped canopy(Hood) on top extended , cable alley, provision of knock out type plates for various sizes of cable up to 25 Sqmm 4 Core in and out, CPRI approved factory made fabricated out of 2 mm thik CRCA sheet duly treated through 7 tank pre treatment process and painted with epoxy power coated mat finish of SIEMENTS GREY structral RAL 7032 shade colour, built in industrial type locking arrangement on front and back and pre wired with PVC insulated multi stranded copper conductor for controls ,Panel mounted on suitable size of angle iron frame thick duly painted & it shall be fixed from 45cm of ground level and embeded in PCC 1:3:6 type C1, 20cm below ground level and 15cm above ground level including taking down old unserviceable and consisting the following provisions:- 203 (a)MCB 6-40Amps, Triple Pole AC 415 Volts, 50Hz,10/16kA -01 No (selection of MCB rating with respect to pump set capacity).(b)3-ph,415volts, 50Hz,DOL starter suitable for pump set capacity above 7.5Hp to 10 Hp(as required) with suitablerelay , contactor, WithDryRun,Locked Rotor and Short Circuit protection Mobile ,Voltage and current based protection for all faults with individual protection enable/Disable features,inbuilt hour based and real time clock based timersAvailable in hindi,Gujarati,Marathi,Tamil,Telugu,Kannada,Inbuilt hour based and Real Time Clock based timers with time compensation feature With LineVoltage,PhaseCurrent,PowerFactor,Power,Malayalam,Bengali,Oriya,Punjabi and English languages with Energy metering and total run time information -01Nos(c)Single phase preventor (to-from prevent phase loss & phase failure)-01Nos(d)Indicator lamp set of 3 - 01 Set(e)Rotatory type selector Switch(f) Digital Type multi dislay volt Meter 0-500 Volts with selector switch (g)Digital type multi display meter 3 Ph Ampere meter 0-100 Amps with selector switch Make : MCB: L&T/Havells/Siemens, DOL starter: L&T/BCH, Single phase preventor: Minilec/GIC 204 Supply and fix Aviation obstruction light LED type SIMILER TO XGP400 IXLED-K2/RD 240 VOLT, incl fixing the lights with clamps, nuts,bolts etc complete all as specified and directed Note: Rate inclusive of fixing the light on the 22 mtr overhead tank. 205 Supply & lay heavy duty PVC insulated multi stranded copper conductor 3 core of size 2.5 Sqmm with 20 mm upvc conduit pipe 230 volts, 50 HZincl clamping of conduict on overhead tank of 22 mtr complete all as specified and directed. 206 Supply and fix 01 Mtr length, 15mmcopper Air termination rods lightning arrester is made out from Gun metal with 4 Spikes Incl nuts , bolts , pcc as required on site and taking down old unsv onecomplete all as specified and directed Rate inclusive of fixing the rod on the 22 mtr overhead tank. 207 Supply and fix galvanized earth strip 32 mm x 6 mm for earthing from earth plate to equipment incl insulators clamps etc complete all as specified and as directed.Rate inclusive of fixing the strip on the 22 mtr overhead tank. 208 M & L for maintenence free safe earthing electrode (SEE) designed pipe in pipe technology, set of 3 Nos earth pit duly inter connected with copper earth strip 25 mm x 3 mm, each earth pit having outer pipe of size76.3mm diaand inner pipe of size42.4 mm dia, each GI pipe have 2 mtrlongduly zinc and alloy coated having zinc coating (80-100) microns to whole length of pipe and alloy coating 250-300 micronto upper 300mm length of pipe, inside filled with crystal conductive compound (CCC) having anti corrosive and conductive properties to provide annular space of earth electrode and externalblack fill compound two bag of25 kg mixed with soil all arround the earth pipeforretainingmoisture, reduce the soil resistivity and dissipation of fault current, connected to earthing test point including excavation, earth work, PCC pit, RCC cover 50 mm thick, lifting rod 8mm dia, GI protection pipe 40 mm dia lightgrade for protection of inter connecting earthing strip from mechanical protection andtesting on completion, complete all as specified and directed. 209 M & L for maintenence free safe earthing electrode (SEE) designed pipe in pipe technology, Only 1 No earth pit duly connected with copper earth strip 25 mm x 3 mm, earth pit having outer pipe of size76.3mm diaand inner pipe of size42.4 mm dia, each GI pipe have 2mtrlongduly zinc and alloy coated having zinc coating (80-100) microns to whole length of pipe and alloy coating 250-300 micronto upper 300mm length of pipe, inside filled with crystal conductive compound (CCC) having anti corrosive and conductive properties to provide annular space of earth electrode and externalblack fill compound two bag of25 kg mixed with soil all arround the earth pipeforretainingmoisture, reduce the soil resistivity and dissipation of fault current, connected to earthing test point including excavation, earth work, PCC pit, RCC cover 50 mm thick, lifting rod 8mm dia, andtesting on completion, complete all as specified and directed. 210 Supply, install ,testing and commissioning ofChlorine Dosing System :- High Pressure single head adjustable chlorine dosing system including following accessories : Prepartion tankcapacity 100 ltrs. FRP dosing tankconsisting of water inlet line, outlet with Y strainer. Drain, Overflow,Conical bottom for sludge deposition, Pot hole with cover, Level gauge. Agitatorsingle flange mounted motor with plastic shaft and impeller and Service tank net capacity 100 ltrs. of FRP dosing tank consisting of water inlet line, Injector Dosing pup inlet arrangement, Drain, Overflow level gauge, inspection port. Agitatorflange mounted motor with plastic shaft and impeller. Provision of mounting lid and including drilling in existing CI/DI pipe of any dia including making necessary water and electricconnection including taking down old existingchlorine dosing system complete all as specified and directed .Note: Rate quoted by the contractor inclusive of all arrangement required for functioning of dising system including making hole on exixting CI/DI/MS/GI pipe line,connecting pipes/valves , necessary wiring and 15 Amps socket pointetc as required. 211 Supply only calcium Hypochlorite having 60%-70% available chlorine content in granular form (calcium based granular disinfectant) for water treatment (Drinking water and swimming pool) packed in 45 Kgs/50 kgseach drum complete all as specified and as directed. 212 Supply and fix 25mm Ball brass valves, high pressure, with polythene float and flynut complete, screwed for iron pipe or brass ferrule all as specified and directed 213 Supply and fix 20mm Ball brass valves, high pressure, with polythene float and flynut complete, screwed for iron pipe or brass ferrule all as specified and directed 214 M&L for cleaning of under mentioned RCC over head reservoir, under ground sump/semi under ground sump of any size and any height of staging by using mechanical means and scientific cleaning by carry out the following 7 stages of cleaning process for disinfection of surfaces:-(a) Cleaning of all external surfaces with hot water and Odor removal.(b) The inner surface of the walls and ceilings of the tank shall be cleaned with the pressure jet pump after dewatering in the tank.(c) After through cleaning of the tank, removal of algal calcination and other dust particles with high pressure including hot water treatment @50 degree centigrade.(d) Vacum cleaning and sludge shall be removed by using pump and the sludge has to be disposed off at a places as directed.(e) After removing the sludge from tank, the floor and inner surfaces of the tank shall be cleaned by using an industrial vaccum cleaner and the tank shall be made fully dust free and disinfection with bio-degradable chemical/anti bacterial spray and surfaces to be proven non toxic.(f) After the treatment as mentioned at (e) above, the inner surfaces of walls and ceiling shall be traeated with UV Radiation/Ozonization with UV rays.(g) After complete treatment is carried out, all inlet, over flow, delivery, wash out pipes, ladder and doors shall be painted with two coats of synthetic enamel black paint after thorough cleaning the surface and also the surfaces of sluice valves shall be painted with P.O. Red paint and writingcapacityof tank, date of cleaning and due date of cleaning on waqlls as specified and as directed.(h) The wire mesh of ventilaters of the tank shall be replaced with new GI wire mesh. 215 Over head tank of 100000 Gallons capacity at Dhruva Enclave. 216 Over head tank of 150000 Gallons capacity at Dhruva Enclave. 217 Semi under ground sump of 11000 Gallons capacity at CDM/OTM. 218 M & L for Water level indiactor, ISI marked suibale for 1.5/1.0 Lakh Gallon Over head water tank made out of MS sheet not less than 3.15 mm thick duly framed with Angle iron 50mmx50mmx5mm, painted withtwo coat synthetic enamelled white paint over a coat of red oxide primer, embossing /paste of water scale with red colour radium tapeincluding sutable fixing arrengement, wire rope, float , scale etc as in repairs complete all as specified and directed. 219 ELECTRIC SUPPLYM&L for attending, repair and rectification of external LT electric supply complaints on up to 1100Volts grade, over head/underground system alongwith necessary T&P, safety devices as per site requirement for the following type of complaints complete all as specified and directed:- 220 Replacement of worn out jumpers, jointing and tightening with new ACSR conductor.Note:- Single phase/two wire or 3 phase/4 wire system will be considered as one job for payment purpose. 221 Disconnecting from over head conductor, cutting worn out portion of LTcables of any type and size, carry out repairs including taking out cables from under ground loop line and rejoining the same to restore electric supply.Note :- (i) LT Jointing Kits, Cable protection Pipe if required at site will be measured and paid separately.(ii) Quoted rate is deemed to be inclusive of cutting and removing the pole coping and inserting the cable alongwith protection pipes. 222 Taking down old unsv Street light / flood lightfittings in any position of any capacity forRepair by replacement of unsv spares ( SPD / Driver / Mcpcb etc ) and re-fixing the same in existing location.Note:- Spares for repair of street light fittings will be measured and paid under respective items.Notes for Item Nos 1.01 to 1.04 :-(a)The contractor will be allotted complaints at MES complaint cell on daily basis on all working days and sufficient resources will be deployed by him/her for completion of day to day complaint within 24 Hrs from the time of reporting. Any delay beyond above mentioned time limit without intimation of sufficient cause, penalties will be recovered twice of the quoted rate for each un-attended complaint. (b)A detailed log of complaints with completion/non-completion remarks from users/MES will be maintained by the contractor and the same will be updated on daily basis in consultation with Engr-in-Charge or JE E&M as detailed.(c)The contractor will make suitable arrangement for emergency complaints and will notify auth rep/Engr-in-Charge about extraordinary circumstances for probable non-completion or delay in rectification of complaints beyond stated time limit set for disposal of complaint.In case of any dispute the decision of accepting officer will be final and binding in this regard.(d)The contractor will intimate MES authority well in advance if electric shutdown is required during rectification of complaints.(e)The quoted rate is deemed to be inclusive of transportation and other expenses required for the resource deployment at the complaint site around scattered Military station at Secunderabad.(f)The contractor will maintain location wise record of each spare utilized as per inventory format given by AGE E/M, Secunderabd and the same shall be submitted to E/M No II store on daily basis. 223 M&L for ACSR conductor, steel reinforced for LT over head lines on poles including streching tightining of poles insulator with binding wire of suitable size with insulator/streching of ACSR conductor including disconnecting/taking out old existing unsv ACSR conductors complete all as specified and directed. 224 Supply & Replace MCCB along with both side spreader link and nut bolts of appropriate size(Conforms to IEC:60947-II/IS:13947-II) in exisitng LT Panel box/Feeder Pillar boxes (KIOSK),in MCCB DBsof capacity 315-400 Amps, 4 Pole, 35 KA, 415 Volt including disconnecting/taking out existing old unsv/burned MCCB complete all as specified and directed. 225 All as per item No 73 here in before but of capacity 250 Amps, 4 pole, 25 KA 226 All as per item No 73 here in before but of capacity 200 Amps, 4 pole, 25 KA 227 All as per item No 73 here in before but of capacity 160 Amps, 4 pole, 16KA 228 All as per item No 73 here in before but of capacity 125 Amps, 4 pole, 16 KA 229 All as per item No 73 here in before but of capacity 100 Amps, 4 pole, 16 KA 230 S&F MCB, SPN 10-32 Amps, 415 Volts with breaking capacity 6KA, including disconnecting/taking out existing old unsv/burned Isolator complete all as specified and directed. 231 S&F MCB, TPN 10-32 Amps, 415 Volts with breaking capacity 6KA, including disconnecting/taking out existing old unsv/burned Isolator complete all as specified and directed. 232 S&F MCB, SP 10-32 Amps, 415 Volts with breaking capacity 6KA, including disconnecting/taking out existing old unsv/burned Isolator complete all as specified and directed. 233 Supply and fixing of automatic street light switch using infrared sensor based nature switch for automatic switching of street lights.Nature switch operation should bebased on natural light lux level. Required illuminance level for switching on is < 30 Lux and for switching off >10 lux. The sensor should also have part night operation facility of min 4 hrs to max 12 hrs.The sensor along with suitable power contactors incoming outgoing MCBS SP andand automanual (sensor bypass selection option should be enclosed in a pole /wall mountable enclosure made of rust proof electric shock proof termite proof and FR grade SMC Box conforming to IP54 single phase load of 8 KW with circuit wiringmin 10 sq mm copper wire 63 Ampscontactorans suitable MCBs atboth positions at incoming and out goings of breaking capacity 10 KA complete including necessary clamp (2 sets) / anchor bolt(4 nos)for fixing on pole / walllcomplete all as directed including taking down old one .Model no Swadeep-02 EC 8KW 1P or equivalent from Havells/Legrand . 234 Supply and fixing of automatic street light switch using infrared sensor based nature switch for automatic switching of street lights.Nature switch operation should bebased on natural light lux level. Required illuminance level for switching on is < 30 Lux and for switching off >10 lux. The sensor should also have part night operation facility of min 4 hrs to max 12 hrs.The sensor along with suitable power contactors incoming outgoing MCBS SP andand automanual (sensor bypass selection option should be enclosed in a pole /wall mountable enclosure made of rust proof electric shock proof termite proof and FR grade SMC Box conforming to IP54 three phase load of 12 KW with circuit wiringmin 10 sq mm, 3 nos contactor each of 40 - 50 amps, incoming outgoing MCB (3 nos) rating 40 amps of breaking capacity 10 KA complete including necessary clamp (2 sets) / anchor bolt(4 nos)for fixing on pole / walllcomplete all as directed including taking down old one Model no Swadeep-02 EC 12KW 3P or equivalent from Havells/Legrand . 235 Supply, lay, commissioning and testing of cable jointing Kit for 1100 V grade cable for outdoor End termination heat shrink type joint complete with jointing material and accessories suitable for 3.5 core XLPE armoured aluminium conductor cable of size16 to 50 Sqmm, complete all as specified and directed. 236 All as per item No 79 above but suitable foraluminium conductor cable of sizefrom 70 sqmm, 3.5 Coreto 95 Sqmm, 3.5 Core 237 All as per item No 79above but suitable foraluminium conductor cable of sizefrom 120 sqmm, 3.5 Coreto 150 Sqmm, 3.5 Core 238 All as per item No 79 above but suitable foraluminium conductor cable of sizefrom 185 sqmm, 3.5 Coreto 240 Sqmm, 3.5 Core 239 Supply and lay in trenches/fixed to walls/poles etc connecting buy using lugs, testingand commissioning XLPE insulated and PVC sheathed heavy duty LT 1100 Volts grade armoured under ground cable with stranded aluminium conductor 4 Core 10 Sqmm complete all, as specified and directed Note :- Earth work excavation, sand cushioning and brick protection shall be measured and paid separately. 240 All as per item No:80 above but 2 Core 10 Sqmm 241 All as per itemNo:80 above but 4.0 Core 25 Sqmm 242 All as per itemNo:80above but 3.5 Core 35 Sqmm 243 All as per item No:80 above but 3.5 Core 50 Sqmm 244 All as per itemNo:80 above but 3.5 Core 70 Sqmm 245 All as per itemNo:80 above but 3.5 Core 95 Sqmm 246 All as per itemNo:80 above but 3.5 Core 150 Sqmm 247 All as per itemNo:80 above but 3.5 Core 185 Sqmm 248 Taking out and Relaying of LT cable of size 10sq mm to 50 Sqmm 2/3.5 coreafter carrying out necessary Repair such as joining with Epoxy joint and laid with sand Cushioning and brick protection and making connection By using Lugsall as specified and directed by ingr in charge. Note: ( Earth work , sand Cushioning, brick protection, Lt Joints shall be measured and paid separately under Relevent Item) 249 Taking out and Relaying of LT cable of size 70 sq mm to 150 Sqmm 3.5 coreafter carrying out necessary Repair such as joining with Epoxy joint and laid with sand Cushioning and brick protection and making connection By using Lugsall as specified and directed by ingr in charge. Note: ( Earth work , sand Cushioning, brick protection, Lt Joints shall be measured and paid separately under Relevent Item) 250 Taking out and Relaying of LT cable of size 185 sq mm to 300Sqmm 3.5 coreafter carrying out necessary Repair such as joining with Epoxy joint and laid with sand Cushioning and brick protection and making connection By using Lugsall as specified and directed by ingr in charge. Note: ( Earth work , sand Cushioning, brick protection, Lt Joints shall be measured and paid separately under Relevent Item) 251 Supplying, erecting and fixing steel tubular swaged poles with cast iron base plate of size 300mm x 300mm x 6mm, finial taper plug, bolts, nuts & screws for type 410 SP-31 (9.0 mtrs long)including painting with two coats of aluminium paint over one coat of red oxide primer on all exposed surfaces and tarring with black bituminous paints to embedded portion in PCC and providing 3 Nos of 30cm wide circular bands with black & yellowpaint starting from plinth level at a gap of 30 cm in between 2 bands and numbering of poles, in yellow paint over black painted back ground at a height of 2m from bottom of pole with 5 cm large bold letters 2 (inch) wide including taking down old unserviceable PCC poles of any type complete all as specified and directed.Note: Excavation, earth work, PCC in foundation and coping shall be measured and paid separately under relevant item of this schedule. 252 Restreching/Restringing, tightening and repair to overhead line ACSR conductor of any size on LT poles including necessary Aluminium binding wire connectors PVC sleeves for jumper, fixing of insulators and prunning of tree complete all as specified and directed. Notes: (i) The distance between pole to pole in one span (contains 2/4/6 runs) i.e one span will only be considered for payment purpose. (ii) No Extra conductor will be measured for binding to insulators / jumpering etc. 253 Excavation in trenches, exc 1.5 mdepth but n.exc 3 mtr for foundation of PCC/Steel pole, laying of cable in trenches etc and getting out in Hard / Densesoil complete all as specified and directed. 254 Spreading riddled earth ( after preparation of excavated earth) inCable duct forcushioning of cable laid in trenches complete all as directed by Engineer-in-ChargeNote:- Punned thickness 18 CM( 6.25 Cm below cale and 11.75 cm above cale)will be measured for payment purpose. The earth removed during excavation to be used as rddled earth after crushing and sieving. Quoted rate inclusive of all arrangement as mentioned. 255 Supply and Laying bricks, common burnt clay building bricks, sub class B of size 210 x 110 x 70 mm laid across in trenches for cable protection complete all as specified and directed. 256 Laying only old Brick in trenches for Under Ground Cable Protection (Serviceable Materials obtained from Item here-in-before), complete all as directed. 257 Supplying and laying reinforced precast concrete cable cover class LV , Type 1 flat with size 250mmx150 mm x 40mm all asspecified and directed by Engr-in-Charge. 258 M&L PCC 1:4:8 type D2 using 40 mm graded stone aggregate for filling & foundation of pole & mass complete all as directed 259 M&L PCC 1:3:6 type C2 using 40 mm graded stone aggregate for filling & foundation of pole & stay complete all as directed 260 M&L PCC 1:2:4 type B1 using 20 mm graded stone aggregate for coping of pole complete all as directed 261 Cutting the existing road/PCC surface straight by manual, depth and width not less than 1 mtr below ground level for passing of underground cable and filling back with excavated soil upto 75% road portion and 25% shall be made with cement concrete 1:2:4 (using 20 mm graded aggregate stone complete all as specified and directed. 262 M&L for road crossing/drain crossing by adopting trench less tunneling work through specified pipe jacking method by erecting the equipment to true to the allignment and gradient by haidrolic pipe jacking technique complete including tunneling, excavation in any type of soils including hard rock, HDPE / GIpipe medium dutyduty of size 100 mm diain any length including jointing materials to carry LT UG cables of size upto 240 Sqmm and necessary conveyance charges of machinery and other required materials in co-ordination with the concerned authorites complete all as specified and as directed.nOTE ; PIPE WILL BE MEASURED AND PAID SEPARATELY UNDER RELIVENT ITEMS 263 M&L for replacement of broken earth pit made out of PCC 1:2:4 type B1 using 20 mm graded crushed stone aggregate, 20 mm thick and earth pit cover made out of RCC 1:2:4 type B1, cover reinforced with 8 mm dia MS deformed bars @ 100 mm centre to centre both ways with hook made out of 8 mm dia bar, watering arrangement with funnel and wire mesh and including reconnecting of earth lead of any type with new nuts, bolts and washers etc as required at site complete all as specified and directed. 264 M&L for painting the existing LT steel poles of 9.0 Mtr long including cross arms, clamps, street light junction boxes etc with 1 coats of aluminium paintincluding throughly cleaning the existing surface, writing of pole numbers in yellow circle 15 cm with black paint on poles. Painting the poles up to 1.5 Mtr height with alternate bands 30 cm height (3 Nos black and 2 Nos Yellow) from ground level, complete all as specified and directed. 265 M&L for Painting the existing LT PCCpoles with 1 coats of synthetic enamole base paintincluding painting of cross arms, clamps, etc with one coat of aluminium paint and providing alternative band of 30 cm width (3 black and 2 yellow) from bottom of pole to 1.5 metres height , writing of pole numbers in yellow circle15 cm with black paint on poles complete all as specified and directed. 266 Advance Maintenance Free G.I. SAFE EARTHINGElectrodewith PIPEof not less than 50 mm outer dia) and two meterlength, The electrode should be ofgalvinised (80 -100 micron) along with earth lead as Galvanised steel strip of size 32 X6 mm7.5 m . The GI Electrode shall be pre-filled with Cristaline Conductive Material (CCM) . The GI electrode shall be surrounded with 25 kg BackFill compoundto provide maximum contact between the electrode and Back Fill Compound. The earting pitcover should be factorty built (sizeTOP- 10 Inch, Bottom -13 Inch, Height 10.25 Inch ) made of heavy duty Polypropylenecomplete all as specified and directedmakeASHLOK/INDELEC/JMV /TERCEL/TRUE POWER 267 Trimming/pruning and removing of tree branches or any other foreign objects from HT/LT over head conductor and clearing the OH Line of any type and size for one span of any length in 2 way /4 way/6 way conductor system. Notes: (i) Insulators of any type, connectors and ACSR conductor of any size required at site will be measured and paid separately under relevant item of this schedule. (ii) The contractor is responsible for provision of Necessary T & P and safety equipments to complete the job. 268 Cutting unaxious green growth and grass by manual labour or by machine at all 11 KV Electric Installation premisses/around 2/4 Pole structure/along the boundary fencing and removing rubbish from the site of work complete all as specified and directed. 269 S&F LED street light fitting 90 Watt 230 V AC outdoor type with high pressure die cast aluminum hosing and heat resistant complete with driver, lamp bracket with impact and corrosion resistant including thermal management in multiple optics complete with IP 65/66 protection complete, lighting source and lens embedded PC cover having TOP OPENING seperate driver compartment with IP66 protection and impact resistance of IK07 with 10 KVBuilt-in-Surge Protection Device,road way light fitting with high power LED as light source of capacity 90 watts with suitable drivers etc and connecting with 1.5 Sqmm copperconductor PVC insulated three core weather proof cable etc, fixing to wall/pole, complete all as specified and directed. Note :(i) LEDs used should be the make of Cree/Osram/Lumilieds/Nitchia.(ii) Contractor has to produce LM-79/LM-80 certificate alongwith purchase vouchers.(iii) Surge protection of the drive should be 10 KV 270 All as per item No 102 above but 100 watts.Make :Bajaj / Havells /SURYA / Wipro/crompton/philips/halonix/luker. 271 All as per item No 102 above but 120 watts.Make :Bajaj / Havells /SURYA / Wipro/crompton/philips/halonix/luker. 272 All as per item No 104 above but 150 watts.Make :Bajaj / Havells /SURYA / Wipro/crompton/philips/halonix/luker. 273 All as per item No-102 above but 200 watts.Make :Bajaj / Havells /SURYA / Wipro/crompton/philips/halonix/luker. 274 S&F LED flood light 100 watt 230 V AC outdoor type with thermal management in multiple optics and equipped with IP66 protection, with impact and corrossion resistant complete with driver and lamp die-cast aluminium IP66 flood light, suitable for highlighting architectural facade and general purpose lighting, with high power LED as light source of capacity 120 watts with suitable drivers etc and connecting with 4.0 Sqmm aluminium conductor PVC insulated twin core weather proof cable etc, fixing to wall/pole complete all as specified and directed.Make :Bajaj / Havells /SURYA / Wipro/crompton/philips/halonix/luker.Note :(i) LEDs used should be the make of Cree/asram/Lumilieds/widchia (ii) Contractor has to produce LM-79/LM-80 certificate alonwith purchase vouchers and Guarantee certificate from Manufacturer. (iii) Surge protection of the driver should be 10 KV 275 All as per item No 103 above but 120 watts. 276 All as per item No 103 above but 150 watts. 277 All as per item No 103 above but 200 watts. 278 Supply, fixing, connecting and testingpost top light fitting in spherical shape polycarbonate PMMA clear diffuser and IP65 protection, new generation energy saving and environmental friendly long life aesthetically desinged aluminium decorative luminaires with high power LED as light source of capacity1X35/40 watts, fixed to Pole/Wall in any position including taking down old existing street light fitting of any type and capacity complete all as specified and directed. 279 Supply only LED Driver of similer wattage with operating voltage inputac 85- 300 volt , pf> .95 asper IS 15885 with inbuilt surge protectionof minimum 5 kvand BIS crtifiedsuitable for60 watts LEDstreet light fittings of any makecomplete all as specified and directed. 280 Supply only LED Driver of similer wattage with operating voltage inputac 85- 300 volt , pf> .95 asper IS 15885 with inbuilt surge protectionof minimum 5 kvand BIS crtifiedsuitable for70/72 watts LEDstreet light fittings of any makecomplete all as specified and directed. 281 Supply only LED Driver of similer wattage with operating voltage inputac 85- 300 volt , pf> .95 asper IS 15885 with inbuilt surge protectionof minimum 5 kvand BIS crtifiedsuitable for90 watts LEDstreet light fittings of any makecomplete all as specified and directed. 282 Supply only LED Driver of similer wattage with operating voltage inputac 85- 300 volt , pf> .95 asper IS 15885 with inbuilt surge protectionof minimum 5 kvand BIS crtifiedsuitable for100/110/120 watts LEDstreet light fittings of any makecomplete all as specified and directed. 283 Supply only LED Driver of similer wattage with operating voltage inputac 85- 300 volt , pf> .95 asper IS 15885 with inbuilt surge protectionof minimum 5 kvand BIS crtifiedsuitable for100 watts LED floodlight fittings of any makecomplete all as specified and directed. 284 Supply only LED Driver of similer wattage with operating voltage inputac 85- 300 volt , pf> .95 asper IS 15885 with inbuilt surge protectionof minimum 5 kvand BIS crtifiedsuitable for120 watts LED floodlight fittings of any makecomplete all as specified and directed. 285 Supply only LED Driver of similer wattage with operating voltage inputac 85- 300 volt , pf> .95 asper IS 15885 with inbuilt surge protectionof minimum 5 kvand BIS crtifiedsuitable for150 watts LED floodlight fittings of any makecomplete all as specified and directed. 286 Supply only LED Driver of similer wattage with operating voltage inputac 85- 300 volt , pf> .95 asper IS 15885 with inbuilt surge protectionof minimum 5 kvand BIS crtifiedsuitable for200 watts LED floodlight fittings of any makecomplete all as specified and directed. 287 Supply and fixingsteel light bracket made out of 40 mm bore mild steel GI light grade tubing over all length 1.5 mtr bend to shape as directed including providing two Nos MS flat iron 40x6 mm clamp of appropriate size with nut bolts and washer duly painted with two coat of synthetic enamel paint over a coat of primer (GI surface shall not be painted) complete all as specified. 288 S&F PVC insulated unsheathed/sheathed cable with stranded Aluminium conductor 1100 Volts grade, flat twin core service cable of size 4 Sqmm conforming to IS:694/1990 with latest amendments ISI including disconnecting/taking out existing unsv/damaged old service cable complete all as specified and directed. 289 All as per item No 114 above but of size 6 Sqmm complete all as specified and directed. 290 All as per item No 114 above but of size 10 Sqmm complete all as specified and directed. 291 S&F hot press moulded SMC junction/terminal box of size with internal diamensions of 300 x 200 x 1055 mm with hinged door, incl provision of 2 way connector 415 Volts made out of polycarbonate or bakelite and 1 No MCB of 6 Amps with DIN bar, drilling holes for cable connections, connecting incoming and or out going cables by providing suitable of size of cable lugs/glands, fixed on pole by means of clamps made out of MS flat iron of size 25mm x 3 mm 2 Setincluding dismantling of old unserviceable all as specified and as directed. 292 Supply and laying GI tubing light grade of size 40 mm for cable protection on road/drain/floor/pole including necessary clamps 40x4mm. 293 Supply and laying GI tubing light grade of size 50 mm for cable protection on road/drain/floor/pole including necessary clamps 40x4mm. 294 Supply and laying GI tubing light grade of size 80 mm for cable protection on road/drain/floor/pole including necessary clamps 40x4mm. 295 Supply only of aluminium cable lugs of following sizes :- 296 16to 25 Sqmm Size 297 35to 50 Sqmm Size 298 70to 95 Sqmm Size 299 120to 150 Sqmm Size 300 185to 240 Sqmm Size. 301 S&FMCCBboxFACTORY FABRICATED Powder coated Suitable for fixing at WALLincluding two set of clampscomprisinf with the following i) MCCB100 Amps 16 KA FP WITH BOTH SIDE SPREADER LINK. 302 Supply and fixon wall with necessary arrangements busbar chamber 100 amps 4 way4 polewall mounted IP -31 , made out of 1.6 mmthick CRCA sheet epoxy powdwer coated single layer operational voltage 440 Volt , Short circuit current capacity 25 KA for 1 Secondincluding necessary cable connectionscompleteall as specified and directed.Note: Quoted rates inclusive of necessary fixing arrangement and cable connections , cable glands as required for proper fixing / functioning of Bus Bar Chamber. 303 Supply and fixon wall with necessary arrangements busbar chamber 200 amps 4 way4 polewall mounted IP -31 , made out of 1.6 mmthick CRCA sheet epoxy powdwer coated single layer operational voltage 440 Volt , Short circuit current capacity 25 KA for 1 Secondincluding necessary cable connectionscompleteall as specified and directed.Note: Quoted rates inclusive of necessary fixing arrangement and cable connections , cable glands as required for proper fixing / functioning of Bus Bar Chamber. 304 Dismentling ofdamage / broken coping of PCC/steel pole of any size anf and removing the debries from site complete all as specified and directed 305 Supply and fixing lantren of dia 60 CMfor fixing of flood light,cap type to be fixed on the top of 9 m SP-31 / 11 m SP-55Steel pole , made of MS pip medium gradedia greater than the top dia of the pole of length 0.35 M supported by MS flat iron of size 50X6 mm 8 nosincluding two coat of aliminium painting over a coat of redoxide primer complete all as directed 306 Dismantling LT steel tubuler pole of any height by taking out from PCC foundation complete and shifting to other location as directed including fixing the pole in true vertical position including excavation and earth work, PCC 1:4:8 type D2 (using 40mm graded stone aggregate) as base concrete and PCC 1:3:6 type C2 (using 20mm graded stone aggregate) in both foundation and coping of poles all as specified in SSR Part I-2009 and applying two coats of aluminium paint to pole surface complete all as directed by Engineer-in-Charge. 307 Supply anfd fix locally availablegate / gurden lightlight best qualitymetal Silver / metal blackDecorative Exterior of size not less than 300 mm X220 mm with and including LED bulb 9 wattsuitable for outdoor installationandsuitable for fixing in 40/50 mm dia GI pipe including necessary connections complete all as specified and directedincluding taking down old one . 308 Supply anfd fix locally availablegate / gurden lightlight best quality Black Color Steel Shade With Fiber Glass Outdoor Gate Lampof size not less than 360 mm X250 mm with and including LED bulb 9 wattsuitable for outdoor installationandsuitable for fixing in 40/50 mm dia GI pipe including necessary connections complete all as specified and directedincluding taking down old one . 309 Material and labour for Taking down UNSV LED Lights and removing Carbon from its connector joints incl replacement of Connecting wire with new PVC sheated weatherproof 3Xsingle core cable for electrical connection and refixing the fittingafter repair to its original/New location or as directed by engr-in-charge.(connecting wire will be measured and paid separately only) 310 S&F LED High Bay light 90 W lumanaries with with high luminous efficacy,IP 65 protected, front toughened glass with discrete high lumen LED along with Reflector including dismantling of old unserviceable fitting all accessories complete all as directed. 311 Supply anfd fix locally available Acrylic glob light best quality clear with and including LED bulb 9 watt of 200 mm dia complete suitable for fixing in 40/50 mm dia GI pipe including necessary connections complete all as specified and directed including taking down old one . 312 Supply anfd fix locally available Acrylic glob light best quality clear with and including LED bulb 9 watt of 300 mm dia complete suitable for fixing in 40/50 mm dia GI pipe including necessary connections complete all as specified and directedincluding taking down old one . 313 Material and Labour for drawing two runs ofPVC insulated unsheathed single core multi stranded copper conductor FRLS cable of size 1.50 sq mm with one run of PVC insulated unsheathed single core multi stranded copper conductor FRLS cable of size 1.50 sq mm including 20mm dia PVC conduitof dia 20 mm medium gradeexclusive of boxes but inclusive of all tees, bends, elbow, reducers etc and fixing accessories such as couples, lock nuts, saddles, pipe hooks, clampsetc complete all as specified 314 M&L for Servicing ofACB Breaker indoor/outdoor type of any make/model/capacity, checking of switching ON/OFF& tripping system, Spring charge Motor working system,checking of all electrical mechanical components of AMF panel and Setting the same for proper working of Breaker, testing of operation manually and auto mode complete all as directed by Engr-in-charge. Note:-All the mechanical parts are thoroughly cleaned by suitable cleaning agent & moving parts are properly lubricated 315 Supply&Fixing heavy duty box type capacitors 5kVAR in existing panel including including necessary wiring & misc accessroies for satisfactory completion of job taking down old unserviceable one complete all as directed by Engineer-in-Charge. 316 Supply&Fixing heavy duty box type capacitors 10kVAR in existing panel including including necessary wiring & misc accessroies for satisfactory completion of job taking down old unserviceable one complete all as directed by Engineer-in-Charge. 317 Supply&Fixing ofcapacitor duty contactor suitable for capacitor rating 5 kVAR ,50Hz,440v,3-ph,3-pole in existing panel including including necessary wiring & misc accessroies for satisfactory completion of job taking down old unserviceable one complete all as directed by Engineer-in-Charge. 318 Supply&Fixing ofcapacitor duty contactor suitable for capacitor rating 10 kVAR ,50Hz,440v,3-ph,3-pole in existing panel including including necessary wiring & misc accessroies for satisfactory completion of job taking down old unserviceable one complete all as directed by Engineer-in-Charge. 319 Supply&Fixing of Auto/Manual selector swtich in existing panel including including necessary wiring & misc accessroies for satisfactory completion of job taking down old unserviceable one complete all as directed by Engineer-in-Charge. 320 Supply, Installation, test and Commissioning suitable size factoryfabricated, out door type,LT FEEDER PILLAR BOX made out of 3.15 mm thick CRCA Sheet of suitable size with projected Globe roof for rain water protection Dust and Vermin Proof ,Double door withboth side opening including Neoprene Rubber Gasket,, suitable for 440 Volt 3 Phase 4 Wire System ,including Danger Plate, Earthing Strip Point and Ventilation Louvers at Rear Side, Bottom detachable Gland Plate comp-lete with suitable size Zinc Chromium Plated Nuts, Bolts and Washers, etc. and embededwith 50X50X6mm Mild Steel Angle Iron Frame and 600 mm above the Normal Ground Level comp -lete withinternal connection with suitable size of cable ,cable lugs,and cable glandsPCC Foundation in Cement Concrete 1:3:6 (20mm Graded Stone Aggregate) and Test-ing after Installation complete all as specified and comprising of the following :–(a) Aluminium bas bar 200amps - 04 Nos, supported with suitable size of heavy duty porcelin stand lock with suitable sizeof brass nut, bolts and washer with heat shrinkable PVC sleeving.The bar shall be colour coded (red, yellow and blue) for three phases and black for neutral.b) MCCB 100amps ,415 volt ,16 KA Breaking capacity4 pole Electromagnetic releaseduly connected to Bus Bar AsIN COMING- 01 NosMake Legrand model no: 420015/ Equivalent from Schinder/L&T/Hagar

BRR : 9528620 Tender For Provision Of Cgsd (Kochi) At Willingdon Island, Kochi; 1 SCHEDULE A Part - I (BUILDING & STRUCTURE WORKS)Details of prepriced schedule is given in tender documents. 2 SCHEDULE A PART-II ( SITE CLEARENCE/DEVELOPMENT & EARTH WORKS) Details of prepriced Schedule is given in tender documents. 3 SCHEDULE A PART-III (INTERNAL WATER SUPPLY) Details of prepriced Schedule is given in tender documents. 4 SCHEDULE A PART-IV (INTERNAL ELECTRIFICATION) Details of prepriced Schedule is given in tender documents. 5 SCHEDULE A PART-V (FIRE FIGHTING)Details of prepriced Schedule is given in tender documents. 6 SCHEDULE A PART-VI (ROAD/PATH/ HARD STANDING/CULVERT)Details of prepriced Schedule is given in tender documents. 7 SCHEDULE A PART-VII (EXTERNAL WATER SUPPLY) Details of prepriced Schedule is given in tender documents. 8 SCHEDULE A PART-VIII (EXTERNAL ELECTRIFICATION) Details of prepriced Schedule is given in tender documents. 9 SCHEDULE A PART-IX (SEWAGE DISPOSAL) Details of prepriced Schedule is given in tender documents. 10 SCHEDULE A PART-X (AREA DRAINAGE) Details of prepriced Schedule is given in tender documents. 11 SCHEDULE A PART-XI (COMPOUND WALL) Details of prepriced Schedule is given in tender documents. 12 SCHEDULE A PART-XII (ORGANIC WASTE CONVERTER AND SMART ENERGY METER) Details of prepriced Schedule is given in tender documents. 13 SCHEDULE A PART -XIII (MISCELLANIOUS ITEMS) Note:- This schedule is not pre-priced by MES and the rate shall be quoted by the bidder. 14 INTERNAL WATER SUPPLY S & F for 15 mm dia bore CP two way bib cock with CP wall flange (Make : Jaquar Model No. OPP15041PM / Eqvlt in Kohler/Grohe), cast copper alloy, screwed down high pressure with crutch screwed both ends for CPVC pipes or for union and fixed complete all as specified and directed by Engr-in-charge. 15 S & F for 15 mm dia bore CP bib cock with CP wall flange (Make : Jaquar Model No. OPP15037PM / Eqvlt in Kohler/Grohe), cast copper alloy, screwed down high pressure with crutch, screwed both ends for CPVC pipes or for union and fixed complete all as specified and directed by Engr-in-charge. 16 S & F for 20 mm bore concealed Stop cock reqular brass body with spindle extnwith Exposed Part Kit of Concealed Stop Cock with Fitting Sleeve, Operating Lever & Adjustable Wall Flange (Compatible with ALD-083CQT & ALD-089CQT)(Make : Jaquar Model No. ALD 089 CQT/ Eqvlt in Kohler/Grohe), cast copper alloy, screwed down high pressure with crutch , screwed both ends for CPVC pipes or for union and fixed complete all as specified and directed by Engr-in-charge. 17 S & F for 25 mm dia bore concealed Stop cock reqular brass body with spindle extn with Flush Cock & Wall Flange 25mm Ceramic Disc Cartridge) with Plain Knob (Make : Jaquar Model No. ALD 081/ Eqvlt in Kohler/Grohe), cast copper alloy, screwed down high pressure with crutch, screwed both ends for CPVC pipes or for union and fixed complete all as specified and directed by Engr-in-charge. 18 S & F 20mm bore CP angular stop cock with CP wall flange (Make : Jaquar Model No. CQT 23053 / Eqvlt in Kohler/Grohe), cast copper alloy, screwed down, high pressure with crutch, screwed both ends for iron pipe or for union and fixed 19 S & F for 100 mm overhead shower rose round shape single flow (ABS Body chrome plated with gray face plate (Make : Jaquar Model No. 1989 with SHA 479L300S / Eqvlt in Kohler/ ESS ESS) with Shower Arm ø20mm & 300mm Long Round Shape with 90˚ Bend for Wall Mounted Showers with Stainless Steel connected to pipe complete all as specified and directed by Engr-in-charge. 20 COOLING APPLIANCESDesign, Supply, Installation, Testing and Commissioning of Invertor Type Floor Mounted Packaged AC Units including indoor and outdoor unit complete of specified capacities, combination of energy efficient Inverter compressor plus fixed compressors, nominal capacity condensing unit with all standard fittings, safety devices, like HP/LP cutout, single phase preventor, overload relays, R-410A Gas, vibration isolation pads etc. Suitable to work till 50 Deg ambient, Blue Fin Condensor and Corrosion Resistant Body, Wide Voltage Range 360V - 440V, The quoted rate shall include Group controller also asrequired for controlling AC from a single point and timer option for load sharing of AC units complete all as specified and as directed by Engineer - in - charge, of following capacities.Note: Design report shall be submitted before execution of work at site by the contractor to GE for his scruitiny/comments and further submitted to AO for his approval.Make: Blue Star/Daikin/Haeir/Godrej/Voltas/Equivalent. 21 a) 22 TR Inverter Package AC Units 22 b) 16.5 TR Inverter Package AC Unit 23 BLANK 24 BLANK 25 BLANK 26 Supply, Installation and Testing of Refrigerant pipingwith necessary clamping (suction & Discharge) Hard/Soft drawn Copper tube of suitable sizes, with copper elbows, tees, Tubular Nitrile Insulations etc as required complete all as specified and as directed by Engineer - in - charge. 27 S & F Control Cabling B/W Indoor & Outdoor units 28 M & L Refrigerant Gas - R410A 29 Supply, Installation and Testing of Hard PVC drain piping. Drain piping with Tubular Nitrile Rubber Insulation: complete in all respects, well clamped till drain Points complete all as specified and as directed by Engineer - in - charge. For All Units 30 DUCTINGSupply, fabrication, installation, testing of GI rectangular ducts, complete with all fittings such as tee, bends, special off shoots, inspection doors, transformation pieces etc. as required as per IS 655 including suspension and supporting arrangement for plenum, duct etc. required complete all as specified and as directed by Engineer - in - charge. 31 a) Using 0.63 mm (24 Gauge) GI sheet 32 b) Using 0.80 mm (22 Gauge) GI sheet 33 c) Using 1.00 mm (20 Gauge) GI sheet 34 DUCT INSULATION & LININGSupply and Installation of Acoustic Insulation of ducts using 9MM Open Cell Nitrile Rubber, well adhesived, 150 - 180 Kg/cm2 complete all as specified and as directed by Engineer - in - charge. 35 Supply, installation & testing of Thermal Insulation of ducts using 9MM Closed Cell Nitrile Rubber, well adhesived, 40-60 Kg/cm2 complete all as specified and as directed by Engineer - in - charge. 36 S & F Canvas Connection 37 AIR DISTRIBUTION PRODUCTSSupply and Fixing of Powder Coated Aluminium Grills/ Diffusers (Supply/ Return) complete all as specified and as directed by Engineer - in - charge. 38 S & F Collar Dampers 39 Supply and Installation of Fire Dampers complete all as specified and as directed by Engineer - in - charge. 40 Supply, Installation, Testing and Commissioning of Heater Bank Plus Humidistat Arrangement complete all as specified and as directed by Engineer - in - charge. 41 Supply and fixing, testing and commissioning water coolerhaving stainless steel body with inbuild purifier HIMA 7 NHC, dispencing capacity 125 ltr/hr and storage tank capacity 40 ltr normal and 40 cold electric driven (single phase), 230 volt, AC power supply with all connecting accessories complete all as specified and directed. 42 Supply and fixrefrigerator, electric driven (single phase), 220 V,50 HZ, capacity 195 Litres, 3 Star rated direct cool inverter, single door all as specified and directed by the Engineer-in-Charge. 43 Supply and install, testing and commissioning of split type air conditioner 1.5 TR Capacity of invertertechnology 5 star rating with cordless remote control single phase 240 volts complete with all accessories such as indoor and outdoor units and refrigerent tubing of adequete length as required at site indoor mounting plate, duly powder coated fixing with anchor bolts at any height, drain pipe of suitable size brought to ground level from any height, initial filling of refrigerent gas including making round hole on existing wall for taking up refrigerent tubing, drain pipe, cables, etc and making good the disturbed surface by matching with existing adjoining surface complete all as specified and directed (Cooling appliances- qty 4, Air conditioning- qty 10) 44 Supply and fix Voltage stabilizer 3 KVA for automatic operation, single phase naturally air cooled indoor type, wall mounted & designed for input variation between 170 V to 280 V with output voltage stabilized at 230 V with accuracy of ± 2.5% 45 Supply and fix Voltage stabilizer 4 KVA for automatic operation, single phase naturally air cooled indoor type, wall mounted & designed for input variation between 170 V to 280 V with output voltage stabilized at 230 V with accuracy of ± 2.5% (Cooling appliances-qty4, Air conditioning- qty 10) 46 AIR CONDITIONINGSupply and install,Testing & commissioning of split type air conditioner 2 TR capacity of inverter technology 5 star ratingwith cordless remote control, single phase 240 volts complete with all accessories such asindoor and outdoor units and refrigerent tubing of adequete length as required at site, indoor mounting plate, duly powder coated fixing with anchor bolts at any height, drain pipe of suitable size brought to ground level from any height, initial filling of refrigerent gas including making round hole on existing wall for taking up refrigerent tubing, drain pipe, cables etc and making good the surace by matching with adjoining surface complete all as specified and directed. 47 Supply and fix Voltage stabilizer 5 KVA for automatic operation,single phase naturally air cooled indoor type, Wall mounted type & designed for input variation between 170 V to 280 V with output voltage stabilized at230 V with accuracy of ± 2.5% 48 INTERNAL ELECTRIFICATIONS & F LED Mirror light 1 x 5W LUMOS ECCO 1 feet Make: Luker or Equivalent 49 S & F modular MCB DBOx 3 Pin Socket with MCB SP 20 Amp, 240 V including plastic enclosure as per manufacturer instruction fixed on wall surface complete for Air conditioner all as specified and as directed. (Make:-Havells, Model-DHDMCSN0251016 or equivalent) 50 Supply and fix Air circulator of 600 mm sweep AC single Phase. 230V, 1440 RPM complete all as specified and as directed. (Make: Havells model, Turbo Force Wall or equivalent) 51 S & FVertical triple pole & neutral (VTPN), double door, 16-way metallic modular distribution board conforming to IEC 61439-3, suitable for flush / surface mounting with provision for FPMCCB as incomer and TPN/SP MCBs as outgoing, reversible metal door, 200 A copper busbar for each phase, fully insulated & shrouded neutral bar, earth bar, wiriest & cable ties for cable management, profited masking sheet, etc. having IK 09 & IP 43 protection complete all as specified and directed. 52 S & FVertical triple pole & neutral (VTPN), double door, 4-way metallic modular distribution board conforming to IEC 61439-3, suitable for flush / surface mounting with provision for FPMCCB as incomer and TPN/SP MCBs as outgoing, reversible metal door, 200 A copper busbar for each phase, fully insulated & shrouded neutral bar, earth bar, wiriest & cable ties for cable management, profited masking sheet, etc. having IK 09 & IP 43 protection complete all as specified and directed. 53 M & L for Flame ProofMCB Distribution board SPN 12 way, with case iron body, powder painted, with 100 Amps rated bus bar etc. including provision of one 32 Amps SPN MCB as incoming and 6 Amps SP MCB -10 Nos as outgoingcomplete all as specified and as directed. 54 M & L for Flame ProofMCB Distribution board SPN 8 way, with case iron body, powder painted, with 200 Amps rated bus bar etc. including provision of one 32 Amps SPN MCB as incoming and 6 Amps SP MCB- 6 Nos as outgoingcomplete all as specified and as directed. 55 Supply and fix Engage light with Green & Red LED complete all as specified and as directed 56 Supply and fix of CS mounted high intensity LED search light, long range, manually swivel in all direction, 250 W, minimum range 700 meters, Single, LED Efficiency> 140 lm/w, PF> 0.95, CCT 5500K - 6500K, Optical grade PMMA/PC lens/reflector efficiency>95%, multiple circuit to avoid complete run down, anti UV, narrow beam 5 degree, die cast LM6 body with air fins, powder coated, constant current, an average lux at 10 meter - 8000 lux with circle of approx 600 mm, working temp: -20 to +60 degree C, input Volt 100-300 VAC, 50 Hz, PF >0.95, IP-66, confirming to LM79/ LM80 and type tested as per IS: 10322/ IS: 13383, BIS approved and Govt lab tested for lux intensity. The search light is completed with manual revolving CS stand D20cm x H15cm (min.) with 3 nos. foundation holes for mounting of searchlight on watchtower structure, manual rotation of light on horizontally 360 degree with 45 degree tiltable with provision of both instant locking arrangement at desired position. Model No. CS-LRFLL-25PC25 of KALIN make or equivalent 57 Supply, install, testing and commisisong of outdoor floor/wall mounted thermoplastic polycarbonatefeeder pillar panel, Enystar EmptyEnclosures, IP-65, weatherproof, corrosion free, Halogen and Silicon Free, Frame retardant with Opaque Lid Size-[276 x 546 x 186]mm and Transparent Hinged Lid, completed all as specified and directed. 58 M & L for TV socket module metal flushed including flushed Box cover plate Box for 2 way module complete all as specified. 59 M & L for telephone jack with module metal flushed including flushed Box cover plate Box for 2 way module complete all as specified. 60 Supply and lay coaxial cable for TV Cabledrawn through conduit 61 S & F flame proof exhaust fan 300 mm sweep, single phase, 1440 RPM complete all as specified and as directed. 62 FIRE FIGHTINGSupply and fix Foot Valve conforming to IS 4038, 100 mmdia. 63 Supply and fix Foot Valve conforming to IS 4038, 150 mmdia. 64 Supply and fix Cast Iron Air Valves with single air Outlets, conforming to IS 14845 of size 100 mm dia bore and fixing up in Cast Iron Water supply mains of size 100 mm dia. 65 S & F sprinkler flexible drop pipe 1 mtr long. 66 S & F sprinkler rossette 25 mm dia. 67 Supply and installation, testing and commissioning of Analog Addressable type Active Loop Repeater (Loop power/external power) Fire terminal with inbuit turbo isolator, Backlit LCD Display 6x40 characters display, having Controls For Reset, Mute, Accept, Silence alarms and Self Test, with programmable free keys and Duly Approved byEN54/LPCB/VDS/FM Make: SIEMENS/NOTIFIER/BOSCH 68 M & L for Low smoke Zero helogen flame retardent fire alarm cable2 core, 1.5 mm² copper conductor confirming to BS7629-I, BS6387 & rated for 500 v grade having plaine sraded copper coductutor with priming insulation of glass mica fire resistance tape & secondery insulation of high performancesilicon rubber with electrostatic screen of aluminium fire barrier Type LT53 outer sheath confirming to BS 7655, red in colour drawn through & including concealed steel conduit including laying,fixing,connecting complete all as specified and directed. 69 Staircase signage down of make bajaj cat part no. 111499 model no. DSDWBB 3W double side display for staircase downwards (with 2 hours built in battery backup) complete all as specified and directed at site complete all as specified and directed. 70 S & F wall mounted LED emergency Exit signage luminaire Lit up using regular mains supply comes with a unique rechargeable Ni-Cd battery capable of emergency back up upto 05 hours(Cat No. 220211 Make Bajaj or equivalent to CG/Havells. 71 Supply, Installation, test and Commissioning CPRI APPROVED factoryfabricated, indoor type, LT panel board , made out of 2 mm thick CRCA Sheetsingle door withboth side opening including Neoprene Rubber Gasket, suitable for 440 Volt 3 Phase 4 Wire System, including Danger Plate, Earthing Strip Point and Ventilation Louvers at Rear Side, Bottom detachable Gland Plate complete with suitable size Zinc Chromium Plated Nuts, Bolts and Washers, etc. and embeddedwith 50X50X6mm Mild Steel Angle Iron Frame and 750 mm above the Normal Ground Level complete withinternal connection with suitable size of cable, cable lugs and cable glandsPCC Foundation in Cement Concrete 1:3:6 (20 mm Graded Stone Aggregate) and Testing after Installation includingcomplete all as specified and comprising of the following:- Make of MCCB/MCB -MDS/LEGRAND/L&T/HEGGER (Main Fire Fighting Panel)INCOMING(i) MCCB 4 Pole 400 amp 50 Hz, 415 V with rupturing capacity 35 KA with microprocessor based release - 01 No.(ii) Voltmeter Digital type 0-500 Volts range flush type with selector switch- 01 No.(iii) Aluminium Bus bar TPN - 600 amps- 1setOUTGOING(i) MCCB 3 Pole 200 amp 50 Hz, 415 V with rupturing capacity 35 KA with microprocessor based release- 02 No.(iii) MCB TPN 32 Amp - 03 Nos.(iv) 80 HP S/D soft STARTER- 02 Nos.(v) DOL STARTER 7.5 HP- 02 Nos.(vi) Motor Protection Relay32-88 amps- 2 nos. (vii) Motor Protection Relay2- 5.5 amps- 2 nos. (viii) On/Off/Trip Indication Lamps, 220 V AC- 6 nos.(ix) Start/Stop Push Button, 4 Nos. (x) Phase indicating lamps RYB for incoming and each outgoing connection.(xi) Digital type Ammeter 0- 150 amps with selector switch and CT coils of suitable capacity for incoming and each outgoing connection- 1 no. 72 M & L for coating and wrapping of under ground steel pipe buried in soil shall have protection against corrosion as per IS-10221.The coating and wrapping shall be carried out in systamatic manner to get uniform thickness of coating as per IS specification 73 Supply, Installation, test and Commissioning CPRI APPROVED factoryfabricated, Indoor type, LT panel board, made out of 2 mm thick CRCA Sheetsingle door withboth side opening including Neoprene Rubber Gasket, suitable for 440 Volt 3 Phase 4 Wire System, including Danger Plate, Earthing Strip Point and Ventilation Louvers at Rear Side, Bottom detachable Gland Plate complete with suitable size Zinc Chromium Plated Nuts, Bolts and Washers, etc. and embeddedwith 50X50X6mm Mild Steel Angle Iron Frame and 750 mm above the Normal Ground Level complete withinternal connection with suitable size of cable, cable lugs and cable glandsPCC Foundation in Cement Concrete 1:3:6 (20 mm Graded Stone Aggregate) and Testing after Installation includingcomplete all as specified and & directedby Engr-in-charge comprising of the following :– ( Booster terrace pump panel)INCOMING:-(a) INCOMING MCCB 40 A 25 KA, 4 POLE- 01 No.(b) Busbar TPN of size 100 apms - 1 setOUTGOINGS:-(a) MCB 3 POLE TPN 32 Amps,10 KA-2 Nos.(b)DOL Starter for 7.5 HP Pump set-1 Nos.(c) Ammeter Class-1, digital panel mounting type 96mmx96mm L & T cat no WDS301FCA00 including CT 50X5 Amps 3 nos & selector switch-4 nos(d) Voltmeter Class- 1, digital panel mounting type 96mmx96mm L&T CAT NO.WDS301FEV00 & selector switch - 1 no.(e) LED TYPE indicator lamp 1 set (set of three for R,Y,B)(f) Mini protecrionRelay 4-11 amp - 1 nos. 74 Fire Extinguisher mechanical Foam type trolly mouted of 9 Liters capacity. Ceasefire 9 litrs fire Extinguisher AFFF Foam type, External Cartridge type, Pressure Guage Gross weight 14.6 Kg, empty weight5.6 Kg, Can height 611 MM, Diameter 175 MM, Discharge time less than 60 Secs controllable discharge mechanism, Minimum 6 Mtrs, Applicable on Class A, B, can construction deep down & CO2 Mig welded Valve Construction: Forging & Machining, Internal coating of can: Epoxy powder coating, External coating of can: Epoxy poyster powder coating sheet metal thickness 2.0MM,1 year warranty. Make Cease Fire Or Equivalent. (pol store) 75 Supply, Installation,Testing & commissioning of Carbon Dioxide (Co2) type fire extinguisher of 4.5 Kg confirm to IS: 15683, with ISI marked/TAC approved fitted with required accessories including wall suspension brackets. 76 Supply, Installation,Testing & commissioning ofDRY CHEMICAL POWDER (ABC) stored pressure type fire extinguisher of 6 Kg confirm to IS: 15683, with ISI marked/TAC approved fitted with required accessories including wall suspension brackets. 77 Supply and fixing single unit flame type detectors (Triple IR infrared flame detectors) Addressable type Flame detectors with UV/IR detection capacity (add up cost of module to be a complete set, the type of module shall be relaying type module) complete all as specified and directed 78 Supply and fixing,Test and Drain valve 65/50mm, forged brass body, brass chrome plated ball, 304SS stem with Polycarbonate sight glass, indicator and handle made of steel complete all as specified and directed 79 SPECIAL EQUIPMENTS FOR STORESDesign, manufacture, Supply, installation, testing and commissioning of Automated Storage and Retrieval System with storage racks, pallets, stacking crane, computer hardware with compatible inventory software as a turnkey solution complete all as specified and directed. Automated Storage and Retrieval System shall consist of computer controlled & PLC stacker crane driven system for automatically placing & retrieving materials from defined storage locations. The crane shall be capable of lifiting, stacking and retriveing the pallet loads weight upto 1125 Kg (max) complete all as specified and directed by the Engineer-in-Charge. Technical data for design of heavy duty ASRS:-(a) Dimensions:-Height:10 Mtrs for racking system which shall be designed and constructed to store the required no. and size of pallets.(b)Storage capacity:-Pallet Size: 1300 (W) x 1200(D) x 1250 (H) in mmPallet Nos.: 480Pallet load capacity: 1125 KgTotal capacity: 540 Tons(c) Stacker Crane: Double mast automated stacker crane for handling Pallet, size 1300mm(W) x 1200mm (D) x 1250mm (H) and pay load (including Pallet self weight) of 1125 Kg max. The stacker crane shall be capable of picking up the pallet from in-feed conveyor or loading station and stacking it into empty slots of racking system. Similarly, it shall also be capable of retrieving the palltet from racking system and putting it on the same conveyor or unloading station. Stacker crane will be mounted on rails at the bottom to traverse the length of the storage system. Top rails mounted on the racking system shall also support it. PMDC motars should be used with required counter weight for better efficiency of verticle travel.General technical parameters of stacker crane:Technical parameters/Type- Double Mast(i) Operation mode (Networking)- On-line automatic / Single automatic (Ground/Boarding) /Manual operation (Boarding) / Maintenance (ii) Communication Means- Wireless 80 (iii) Power supply mode- 380 to 415 V, 50 Hz, three phase five wire (iv) Addressing mode- Horizontal and verticle operation: photo electrical sensor + bar code scanners(v) Positioning / Reduction accuracy (mm) level- lifting ± 3 - 5, Fork : ± 3(vi) Fork unit- 1 Double deep fork(vii) Load unit- MS Pallet (viii) Total Height- 10 Mtr(ix) The normal lifting speed (m/min) - 10 MPM(x) The normal running speed (m/min) - 65 MPM(xi) Rated load- 1125 Kg(xii) Receipt equipment fixed platform/conveyor/lifting /platform(electric/manual)- Conveyor(d) Pallets: to stack and retrieve the pallet weighing up to loaded pallet weight 1125 Kg at height up to the last loading level in the racking system. It should have retrieval mechanism to enable stacking & retrieval of pallet from either side of the rack and also to pick up the load directly from the loading station.Pallet Details:-(i) Dimensions - 1300mm(W) x 1200mm(D)(ii) Pallet height- 1250 mm(e) Racking system:- Two single aisle having two row racking system each with 05 verticle levels for storage of material. Racking for double deep type storage of 480 Pallet of size 1300mm(W) x 1200mm (D) x 1250mm (H). Loaded pallet weight: Pay load with pallet 1125 Kg max. System details:-Working aisle -01 Nos. (Double deep)Store rack -24 Nos./RowTotal rack in 1 aisle-24 (Left) + 24 (Right)= 48 Nos.No. of level- 5 Nos/RackTotal Pallet-48 x 5 x 2 = 480 Nos.Load capacity- 1125 Kg/LevelDouble mast stacker crane-01 No. 81 (f)Aisle Equipment:-This will consist of electrical as well mechanical aisle equipments and willl be designed as per the pallet requirement. The mechanical Aisle equipment of bottom rail shall consist of I Beam and will be provided with adjustable calmps for holding the rail in position to ensure proper alignment. Top rail shall be mounted on the racking. The electrical aisle equipment shall consist of power rail (fully enclosed bus bar having 7 pole system), which is mounted on the racking system below the first loading level.(g) Details of rack members:-The racking system shall consist of cold-rolled steel sections as per manufacturers design to accommodate and store pallets and connected systems.(h) Loading- unloading station/ Conveyor(i) Pallet Load 1125 Kg max.(ii) Bearing- SKF Equivalent make(iii) Motor- Seimens/Sew Euro Drive/Nord Sew/ Bonfiglioli or equivalent(iv) Gear Box- Bonfiglioli Make or equivalent(v) V.F.D.- Yashkawa make or equivalent(j) All steel surface shall be powder coated finish with 8 tank treatment process.(k) Maintenence: The annual maintenence of complete ASRS system during the defect liability period of two years shall be included in the rate quoted for the system and the AMC contract duly signed with the manufacturer of the ASR system shall be submitted at the time of handling over the system. The AMC shall include all spares and consumables etc required during the period of two years and nothing extra shall be paid on this accountNote- 1)Mechanical safety provision (i) End of aisle shock absorbers / bumpers for stacker crane.(ii) End of travel buffer for the lifting crane.(iii) Safety catches on lifting carriage.(iv) Anti-tilt mechanism for the stacker crane. An additional antifall device must be provided for the lifting carriage. In the event of electromagnetic break motor failure or malfunction, this device should automatically engage to safely hold the carriage and prevent any freefall, thereby avoid accidents due to emergency brake failure.(v) Continuous rail cleaning brush for floor rail.(vi) Adjustable rail clamp to ensure alignment. 82 (vii) Resilient rubber pads on adjustable clamps for vibration dampening.(viii) Profile check on lifting carriage to check all three dimensions (width, depth & height) of the pallet. Note - 2 Electrical safety provision (i) There shall be Emergency stop push button at all panels and stations.(ii) Optical light beam amd mechanical safety sensor to stop the operation in case of improper storage.(iii) Back up circuitry for proper system operation.(iv) An electromagnetic brake shall be used to avoid the slippage of the hoist.(v) Stopper shall be provided for the maintenance door.(vi) Load cells shall be provided for the over weight of tray.(vii) Automatic door shall be provided for operator safety while machine in operating condition.Note - 3 Physical safety provision (i) The ASR system shall comprise of safety fences having grid size of max. 40 x 40mm & wire dia should be of min. 3 mm. Height of the fencing should be minimum 2.0 meter.(ii) One No. of electromagnetic aisle access door shall be provided. It should cover the complete length of the system on one side.(iii) A manual locking system to restrict the movement of unauthorised personnel shall be provided.NOTE: 1) Design report shall be submitted before execution of Work at site by the contractor toGE for his scrutiny / comments and futher submitted to AO for obtaining approval. Item No. 13.070 below shall be compatible with this item/ system and both should be integrated. Changes in make of different components of ASR system and minor changes in different parameters are permitted with approval of Accepting Officer as per recommendation of ASR system manufacturerprovidedthe end objective of the system is complied.2) The ASR system is to be installed in Bulk store house complex. Necessary civil works for installation of the ASRS required in the building is included in the scope of this item. Neccessary arrangements for integration of system with flooring and overhead trussess of the building shall be done at appropriate stage and shall be included in the rates quoted3) The PLC program backup for the ASRS and Advanced Inventory Management System shall be provided in an editable format. The WMS program shall be provided along with its source code to enable the user to perform maintenance, modifications and future upgrades as part of the project acceptanceMake of ASR system:Armstrong Ltd/ Godrej Koerber/ Kardex India storage solutions Pvt Ltd/ Daifuku India Pvt Ltd/ Addverb technologies Ltd/ Craftsman Automation Ltd/ Tech-mark 83 Supply, installation, testing and commissioning of Advanced Inventory Management System with compatibile computer hardware and integrated inventory and weight management system with PLC based software complete all as specified and directed by the Engineer-in-Charge. Technical specification of the system(i) System Height(Min) : 6400 (±100) mm(ii) System Width(Min) : 3150 (±100) mm(iii) System Depth(Min) : 2300 (±100) mm(iv) System Base(Min) : 7.24 Sq.Mtr(v) Tray Int. Size(Min): 300 (H) x 2450(W) x 500 (D) in mm(vi) Tray dead weight(Min) - 57 Kg (Approx.)(vii) Per tray weight capacity - 300 Kg(Min)Technical specification of the system:-(viii) Tray Quantity : 32 Nos.(ix) Usable net load - 9.6 ton(Min)(x) Storage surface area per system - 39.2 sq mtr(Min)(xi) Door - Automatic, (xii)Power supply - 440V, 50/60 Hz, 3 Phase(xiii) Motor 3 Phase 1440 RPM - Seimens make or equivalent(xiv) Chain - Diamond makeor equivalent, (xv)Bearing - SKF/NTN make or equivalent(xvi) External cladding - Epoxy powder coatedSafety Features:1. Photo curtain at access port, 2. Motor Protection relays, 3. Limit switch at door, 4. Single phase preventer,5. Switch mode power supply, 6. 15 Min battery backup for PLC, 7. Noise less than 60db, 8. Emergency stop various safety alertsNote: 1) The system and software provided under this item shall be of same make as for item 13.066 to 13.069 or a compatible system and software as recommended by the chosen manufacturer of ASR system. This system shall be integrated with ASR system.2) Comprehensive maintenance of the system during two years of defect liability period shall be a part of this item and rates shall be quoted accordingly. Comprehensive maintenance shall include all spares including software update. The ASR and advanced management system shall be operated by single warehouse management system.3) The PLC program backup for the ASRS and Advanced Inventory Management System shall be provided in an editable format. The WMS program shall be provided along with its source code to enable the user to perform maintenance, modifications and future upgrades as part of the project acceptance 84 Supply, installation and testing of Car Traffic Boom Barrier 6 mtr suitable to working on power supply 230 Volt, 50 Hz, 24V DC electric motor, adjustable with CAMS, operating ambient temperature from -20 to +55 Degree Celsius, uses cycle 2000/Day, air cooling, type of beam is rectangular with skirt, effective torque 280-290 Nm open/close time 2 to 4 Sec complete all as specified and as directed by Engineer-in- charge.Make: FAAC/Parkilo/Skidata/BFT 85 EXTERNAL WATER SUPPLYSupply and fix Foot valve conforming to IS, 100 mm dia complete all as specified and directed. 86 Supply and fix Cast iron air release valve with 100 mm bore and two outlets as per IS:14845 complete all as specified and directed. 87 Supply, installing, testing and commissioning of electrically driven horizontal Centrifugal Pump set 9.0 LPS at 50 Meter Head as per specification, motor TEFC type, 2880 rpm, 415 V, 50 Hz, 3 phase, class F insulation, IP 55 protection, starting on suitable Star Delta starter. The pump shall be horizontal, end suction, top discharge. The pump shall have cast iron casing, cast iron/bronze impeller (as per manufacturer), carbon steel shaft with common base frame (fabricated mild steel channel frame or cast iron type) placed on RCC (1:2:4) including foundation, bolts, nuts etc. complete with antivibrator pad as required capable of discharging not less than 550 LPM at 45 mtr head inclusive of suitable rated three phase starter as recommended by the manufacturer, PVC insulated copper cable connection from starter to the motor terminals all as specified and directed by the Engineer-in-charge.(01 No. Working + 01 No Stand By)Make:- Kirloskar Brothers/Crompton or equivalent. 88 Supply, install, test and commissioning of LT Panel, indoor type, powder coated, 2.0 mm thick CRCA Sheet, CPRI approved having, IP 43, MS angle iron section of 50X50X6 mm frame, suitable for 3 Phase 415 volts 50 Hz, AC supply, bus bar chamber with Horizontal copper bus bar for 3 phase and neutral 4 wire system duly insulated with heat shrinkable type sleeves as per colour code, supported on epoxy insulators, factory fabricated, roof canopy, with front and back openable double door system lockable/openable by keys from both sides, louvers & air vent gasket for natural flow of air. The bottom of the outer shell contains a detachable plate having provision for entry of armoured cable of adequate size with glands. The inner shell be made out of 2.0 mm thick CRCA Sheet duly compartmentalised for each control gear with louvers and air vent gasket for natural flow of air and suitable provision to accommodate incomer/outgoing MCCBs/MCBs and metering devices and suitable busbar chamber for passing and connecting UG cables. Providing bus bar for phases and neutral and shall be insulated with colour coded heat shrinkable sleeve and shall be mounted on suitable size F class insulators made on non hygroscopic, non combustile, track resistant, high strength FRP/SMC/DMC material at an interval of not more than 300 mm through out the length of the TPN bus bar all as specified and directed by the Engr-in-Charge. andcomprising as under: LT Panel for Pump House. The LT Panel comprising of the following:- 89 Incoming:-MCCB, thermal magnetic release, 4 pole, 415 Volts, 100 Amps, breaking capacity 36 KA- 01 No. Ics =100% IcuMetering Unit:- (a) R Y B Indications (LED Type)- 01 sets(b) Digital Multi function meter - 01 No.(c) CTs - 100/5A, CL-1, 15 VA - 01 set(d) Horizontal Aluminium busbar for 3 phase, 440 volts, 50Hz, 4 wire system of rating 350 Amps for phase and 350 amp for the neutral barOutgoing:-(a) MCB, TPN 40 Amp, 415 Volt, C Curve - 03 Nos.(b) Star Delta starter 12.5 HP, 3 Phase, 415 Volt- 02 Nos.(c) Digital ammeter - 2nos.(d) Single Phase Preventer - 2 nos. 90 M & L Valve chamber of internal size 0.90m X 0.90m X 0.90m (internal dimensions) including excavation of earth work in any type of soil, 150mm thick PCC in 1:4:8 type D2 foundation, brick work in CM 1:6, 15 mm thick rendering in CM 1:4 to internal surfaces and external surfaces upto 150mm depth below GL, PCC 1:3:6 type C1 as in coping, cover with two Nos. of hinges and one No. handle made out of MS round bar 10mm dia with necessary locking arrangement including painting to the steel surfaces with two coats of synthetic enamel paint over a coat of red oxide primer complete all as shown on drg and as specified. Note:- The quoted rate shall include all earthwork and connected items. 91 M & L Earthing complete with Galvanized steel earth plate electrode of size 600mmX600mm, 6.00 mm thick buried directly in ground vertically to a depth not less than 2.25 metres below the normal ground level with top edge of the plate not less than 1.5m below normal GL and connected to galvanized iron strip of size 32 x 6 mm size by means of bolts, nuts, check nuts and washers of galvanized iron steel all as shown in Electrical Plate No. 3 connecting to earthing test point, including necessary earth work in any type of soil, PCC earth chamber made in PCC 1:3:6 type C1 (using 20mm graded aggregate), common salt, charcoal, CI funnel, earth pit cover in RCC 1:2:4 type B1 (using 20mm graded aggregates), with 8mm CTD bars @ 100mm c/c in both ways, including necessary form work complete including necessary test on completion all as specified and as directed. 92 EXTERNAL ELECTRIFICATIONM & L for HT/LT MS cable route indicator, engraved the description on the disc not less than 6 dia welded with 40x6xmm MS strip of approx length 90 cm duly painted on the steel parts as per colour code and provision of PCC 1:4:8 type D-2 using 40 mm grade stone aggregate of not less than 0.05 cum in each at base under the ground including necessary earth work and formwork complete all as specified and directed.Note: HT route indicator shall be painted as under:-(i) For HT 11 KV cables - “BROWN”(ii) For LT cables - “BLUE” 93 Supply and fix compact air insulated bus bar trunking system with copper busbar 1600 Amps, 50 KA breaking capacity, IP54 protection, bus duct 1600 A, 415 Volt, capacity sandwich type, Set RYBN complete with accessories such as flange ends, vertical bends, supporting brackets etc from transformer to LT panel board complete all as specified and directed. 94 Supply, install, testing and commissioning of Distribution transformer step-down Level 2 (Previously EE Level 3 before Amendment No 4 to IS 1180), 11KV / 0.433KV, Three Phase complying withIS: 1180/IEC-76(Part-1) 2014 with latest amendments, indoortype double copper wound suitable for 50 Hz system of capacity 800 KVA, oil immersed naturally cooled delta connected on HT side and Star connected on LT side, Vector Group Dyn11, provided with OFF load tap changer to vary secondary voltage from -7.5% to + 7.5 % in step of 2.5 %.Losses should be confined to the limits specified as follows: maximum allowable losses atfull load (100 %) & Half Load (50 %) shall not be exceeded 5838 watts & 2147 Wattsrespectively as per GRlHA RATING, Percentage Impedance: 4.5%. Losses and Impedance are subjected to tolerance as specified in IS 1180. The transformers should be supplied with first filling of oil confirming to IS 335. The transformer should have both side cable end box with neutral brought out complete all as directed by Engineer - in -Charge, and installation of transformer shall be carried out as per IS-10028and comprising with the following standard fittings/Technical specifications:-(a) Lifting lug for transformer and tank.(b) Earthing terminal rating and diagram plate.(c) Air release device.(d) Oil filling inlet pipe with plug.(e) Drain outlet pipe with brass gate valve.(f) Conservator tank with oil level indicator(g) Silica jel breather(j) First fill of oil upto level including conservator tank with fresh new oil conforming to IS335.(k) Type of connection Delta/Star(l) Type of cooling: Oil and Natural Air.(m) Vector group: DYN 11.(n) Temperature rise over an ambient of 50 °C maximum.(o) Cable end box on both side for HT/LT cables of suitable size.(p) Provision of thermometer with pocket.(q) Provision of oil and winding temperature gauge. 95 Supply, install, test and commissioning of LT Panel, Indoor type, powder coated, 2.00 mm thick CRCA Sheet, CPRI approved having, IP 43, MSangle iron section of 50X50X6 mm frame, suitable for 3 Phase 415 volts 50 Hz, AC supply,bus bar chamber with Horizontal copper bus bar for 3 phase and neutral 4 wire system duly insulated with heat shrinkable type sleeves as per colour code, supported on epoxy insulators, factory fabricated, roof canopy, with front and back openable double door system lockable/openable by keys from both sides, louvers & air vent gasket for natural flow of air.The bottom of the outer shell contains a detachable plate having provision for entry of armoured cable of adequate size with glands. The inner shell be made out of 1.6 mm thick CRCA Sheet duly compartmentalised for each control gear with louvers and air vent gasket for natural flow of air and suitable provision to accommodate incomer/outgoing MCCBs/MCBs and metering devices and suitable busbar chamber for passing and connecting UG cables. Providing bus bar for phases and neutral and shall be insulated with colour coded heat shrinkable sleeve and shall be mounted on suitable size F class insulators made on non hygroscopic, non combustile, track resistant, high strength FRP/SMC/DMC material at an interval of not more than 300 mm through out the length of the TPN bus bar all as specified and directed by the Engr-in-Charge. andcomprising as under: The LT Panel comprising of the following:- Main LT PanelHorizontal copper busbar for 3 phase, 440 volts, 50 Hz, 4 wire system of rating 1600 Amps for phases and 1600 Amps for Neutral. 96 Incoming:-Incomer:-ACB 4 Pole, 415 V, 50 KA with Thermal Magnetic Release (Manual Draw out type) of capacity 1250 AmpMetering Unit:- (a) R Y B Indications (LED Type)- 1 sets(b) Digital Multi function meter - 01 No.(c) CTs - 1600/5A, CL-1,15 VA - 1 setOutgoing:-(a) MCCB, thermal magnetic release, 4 pole, 415 Volts, 630 Amps, Ics =100% Icu, breaking capacity 35 KA, Ics =100% Icu- 02 No. (For DG AMF Panel & Spare)(b) MCCB, thermal magnetic release, 4 pole, 415 Volts, 400 Amps, Ics =100% Icu breaking capacity 36 KA- 02 No. (for APFC Panel & FPB 2 Near bulk Store) (c) MCCB, thermal magnetic release, 4 pole, 415 Volts, 320/315 Amps, Ics =100% Icu breaking capacity 36 KA- 01 No. (for FPB 1 Near Adm Block) (d) MCCB, thermal magnetic release, 4 pole, 415 Volts, 200 Amps, Ics =100% Icu breaking capacity 36 KA- 01 No. (for Existing Load)(e) MCCB, thermal magnetic release, 4 pole, 415 Volts,125 Amps, Ics =100% Icu breaking capacity 25 KA- 01 No. (for FPB 3 Near Auction Disposal Store)(f) MCCB, thermal magnetic release, 4 pole, 415 Volts, 32 Amps, Ics =100% Icu breaking capacity 25 KA- 03 No. (for MT Complex, Watch tower no 2, Guard room)(g) Digital Ammeter with suitable CT for each outgoing 97 Supply, install, test and commissioning of LT Panel, outdoor type, powder coated, 3.00 mm thick CRCA sheet, CPRI approved having, IP 54, MS angle iron section of 50X50X6 mm frame, suitable for 3 Phase 415 volts 50 Hz, AC supply,bus bar chamber with Horizontal aluminium bus bar 3 phase and neutral 4 wire system duly insulated with heat shrinkable type sleeves as per colour code, supported on epoxy insulators, factory fabricated, roof canopy, with front and back openable double door system lockable/openable by keys from both sides, louvers & air vent gasket for natural flow of air. The bottom of the outer shell contains a detachable plate having provision for entry of armoured cable of adequate size with glands. The inner shell be made out of 2 mm thick CRCA sheet duly compartmentalised for each control gear with louvers and air vent gasket for natural flow of air and suitable provision to accommodate incomer/outgoing MCCBs/MCBs and metering devices and suitable busbar chamber for passing and connecting UG cables. Providing bus bar for phases and neutral and shall be insulated with colour coded heat shrinkable sleeve and shall be mounted on suitable size F class insulators made on non hygroscopic, non combustile, crack resistant, high strength FRP/SMC/DMC material at an interval of not more than 300 mm through out the length of the TPN bus bar all as specified and directed by the Engr-in-Charge. Feeder Panel No.1 (Near Admn bldg) 98 Horizontal Aluminium busbar for 3 phase, 440 volts, 50Hz, 4 wire system of rating 600 Amps for phases and 600 Amps for Neutral.Incoming:-(a) MCCB, thermal magnetic release, 4 pole, 415 Volts, 400 Amps, breaking capacity 36 KA - 01 No. Ics =100% IcuMetering Unit:- (a) R Y B Indications (LED Type) - 1 sets(b) Digital Multi function meter - 01 No.(c) CTs - 600/5A, CL-1,15 VA - 1 setOutgoing:-(a) MCCB, thermal magnetic release, 4 pole, 415 Volts, 200 Amps, Ics =100% Icu breaking capacity 36 KA- 02 No. (for 2nd floor & spare)(b) MCCB, thermal magnetic release, 4 pole, 415 Volts, 160 Amps, Ics =100% Icu breaking capacity 25 KA- 01 No. (for 1st floor)(c) MCCB, thermal magnetic release, 4 pole, 415 Volts, 63 Amps, Ics =100% Icu breaking capacity 25 KA- 01 No. (for G floor)( d) Digital Ammeter with suitable CT for each outgoing 99 Supply, install, test and commissioning of LT Panel, outdoor type, powder coated, 3.00 mm thick CRCA sheet, CPRI approved having, IP 54, MSangle iron section of 50X50X6 mm frame, suitable for 3 Phase 415 volts 50 Hz, AC supply,bus bar chamber with Horizontal aluminium bus bar 3 phase and neutral 4 wire system duly insulated with heat shrinkable type sleeves as per colour code, supported on epoxy insulators, factory fabricated, roof canopy, with front and back openable double door system lockable/openable by keys from both sides, louvers & air vent gasket for natural flow of air.The bottom of the outer shell contains a detachable plate having provision for entry of armoured cable of adequate size with glands. The inner shell be made out of 2 mm thick CRCA sheet duly compartmentalised for each control gear with louvers and air vent gasket for natural flow of air and suitable provision to accommodate incomer/outgoing MCCBs/MCBs and metering devices and suitable busbar chamber for passing and connecting UG cables.Providing bus bar for phases and neutral and shall be insulated with colour coded heat shrinkable sleeve and shall be mounted on suitable size F class insulators made on non hygroscopic, non combustile, crack resistant, high strength FRP/SMC/DMC material at an interval of not more than 300 mm through out the length of the TPN bus bar all as specified and directed by the Engr-in-Charge. Feeder Panel No.2 (Near Bulk Store) Horizontal Aluminium busbar for 3 phase,440 volts, 50Hz, 4 wire system of rating 600 Amps for phases and 600 Amps for Neutral. 100 Incoming:-(a) MCCB, thermal magnetic release, 4 pole, 415 Volts, 400 Amps, breaking capacity 36 KA - 01 No. Ics =100% IcuMetering Unit:- (a) R Y B Indications (LED Type)- 1 sets(b) Digital Multi function meter - 01 No.(c) CTs - 600/5A, CL-1,15 VA - 1 setOutgoing:-(a) MCCB, thermal magnetic release, 4 pole, 415 Volts, 200 Amps, Ics =100% Icu breaking capacity 36 KA- 02 No. (for Equipment Load & spare)(b) MCCB, thermal magnetic release, 4 pole, 415 Volts, 125 Amps, Ics =100% Icu breaking capacity 25 KA- 01 No. (for Bulk Store)(c) MCCB, thermal magnetic release, 4 pole, 415 Volts, 32 Amps, Ics =100% Icu breaking capacity 25 KA- 01 No. (for Watch Tower No. 1)( d) Digital Ammeter with suitable CT for each outgoing 101 Supply, install, test and commissioning of LT Panel, outdoor type, powder coated, 3.00 mm thick CRCA sheet, CPRI approved having, IP 54, MSangle iron section of 50X50X6 mm frame, suitable for 3 Phase 415 volts 50 Hz, AC supply,bus bar chamber with Horizontal aluminium bus bar 3 phase and neutral 4 wire system duly insulated with heat shrinkable type sleeves as per colour code, supported on epoxy insulators, factory fabricated, roof canopy, with front and back openable double door system lockable/openable by keys from both sides, louvers & air vent gasket for natural flow of air. The bottom of the outer shell contains a detachable plate having provision for entry of armoured cable of adequate size with glands. The inner shell be made out of 2 mm thick CRCA sheet, duly compartmentalised for each control gear with louvers and air vent gasket for natural flow of air and suitable provision to accommodate incomer/outgoing MCCBs/MCBs and metering devices and suitable busbar chamber for passing and connecting UG cables.Providing bus bar for phases and neutral and shall be insulated with colour coded heat shrinkable sleeve and shall be mounted on suitable size F class insulators made on non hygroscopic, non combustile, crack resistant, high strength FRP/SMC/DMC material at an interval of not more than 300 mm through out the length of the TPN bus bar all as specified and directed by the Engr-in-Charge. Feeder Panel No.3 (Near Auction Disposal Store) 102 Horizontal Aluminium busbar for 3 phase, 440 volts, 50Hz, 4 wire system of rating 200 Amps for phases and 200 Amps for Neutral.Incoming:-(b) MCCB, thermal magnetic release, 4 pole, 415 Volts, 125 Amps, breaking capacity 25 KA- 01 No. Ics =100% IcuMetering Unit:- (a) R Y B Indications (LED Type) - 1 sets(b) Digital Multi function meter - 01 No.(c) CTs - 200/5A, CL-1,15 VA - 01 setOutgoing:-(a) MCCB, thermal magnetic release, 4 pole, 415 Volts, 100 Amps, Ics =100% Icu breaking capacity 25 KA- 02 No. (for Store Dispatch Complex & Spare)(b) MCCB, thermal magnetic release, 4 pole, 415 Volts, 32 Amps, Ics =100% Icu breaking capacity 25 KA- 03 No. (for Pol store, Auction disposal store, Covered Hard Standing)(c) Digital Ammeter with suitable CT for each outgoing 103 Supply and fixing poly carbonate street light junction boxes IP 66/67 Weather proof suitable for outdoor installation having minimumsize255 x 355 x 122 including suitableCable connecting Terminals, Cable lugs, including provn of one No. MCB SP 6 Amps for operating the street light fittings, Suitable Cable Glands as per site requirement, all as directed by the Engineer-in-Charge. 104 S & F Street light bracket made out of GI tubing 32/40 mm dia, light grade of length1.2 mtr long bend to shape suitable for security light fitting with necessary MS clamp-02 Nos with one coat of anti corrosive primer and two coats of aluminium paint including nut, bolt, washers and 3 core FRLSinsulated sheathed, multistranded copper conductor of size 1.5 sqmm for phase and neutral and 1.5 sq mm for earthing drawn throughthe poles for connection from junction box to light fitting complete etc all as specified.Note: Phase should be Red/Yellow/Blue, neutral should be black and earthing wire should be green in colour. Two runs of cable for phase and neutral and one run of cable for earth will be measured and paid as one unit length. 105 Supply and fixing of LED flood light, 200W, watt 230 V, AC outdoor type with thermal management in multiple optics and equipped with IP66 protection, with impact and corrosion resistant complete with driver and lamp and made up of pressure die cast aluminium housing with toughened glass and high power LEDs and secondary lenses with IP protection incl system efficiency >110/120LPW 10KV SPD included Energy saving, environmental friendly and general purpose lighting complete all as specified and directed Engineer-in-Charge. Make : Make : Crompton/Philips/Wipro/Bajaj 106 Supply and fix High Mast Panel outdoor type, suitable to take load up to 6 KW, Conforms to IS/IEC 60947-4-1, Provided with Protection Degree IP 54, Extended wide band (150 Vac - 300 Vac) coil, FRLS (Fire retardant low smoke) Internal wiring, In-built Short-Circuit Protection, Class H Insulation, 3 Phase 415 Volts AC with the following accessories:Phase : 3 Phase, 415 VoltsMax Load Capacity : 6 KWTimer type: AstronomicalContactor Rating : 32 A TPMCB Rating : 63 A TPNMake : Crompton/ Philips/Wipro 107 Supply and laying DWC (Double wall Corrugated) duct pipe outer dia 63 mm and inner dia 50 mmconforming IS 16205 (Part 24 ) for protection ofelectric cable complete all as specified and directed. ( for 10 sqmm St light cable & 16 Sqmm cable) 108 AVIATION OBSTRUCTION LIGHTSupply and fix aviation obstruction light integral aviation light comprising of aluminium housing with polycarbonate enclosure, 240 volt with timer switch and one No.10 A, MCB, SPN 230 V with fixed enclosure complete all as specified and directed by Engineer-in-charge.Make:- Bajaj cat No BGAV 302 LED or equivalent in Philips/Crompton/Surya 109 INCINERATORSupply, fixing and testing and commissioning of Solid waste Electric Incinerator, single chamber type having a combustion chamber supported with electric coil for generating sufficient heat to burn 100Kg/hr solid waste, retains and re-burns the exhaust gases for minimum of 2 seconds at 850°C, Stainless steel stack for longevity, fitted with a Velocity Cowl as standard, Chamber designed for maximum air flow and circulation which in turn improves efficiency and total burn time, easy to open and close loading door, designed to increase operator safety, steel cladding to reduce risk of infection and increase longevity of system with working temperature not less 450 degree Celsius mounted on foundation as recommended by OEM including electrical control panel with suitable size MCCB, relays & contactor recommended by OEM complete all as complete all as specified and directed.Note:(a) The electrical works including electrical LT panel, internal wiring of the LT panel, suitable size copper wires from panel to Solid waste Electric Incinerator as recommended by OEM to operate the Solid waste Electric Incinerator of capacity 100 Kg/Hr to make Solid waste Electric Incinerator operational is deemed to be included in the rate quoted. (b) All Electrical works shall be carried out as per relevant BIS/lS equivalent standard norms only and also in accordance with the latest edition of the Indian Electricity Act / rules formed there under and as amended from time to time.(c) Any other works (mechanical, electrical & Civil) connected to installation, testing & functional requirement of Solid waste Electric Incinerator of capacity 100 Kg/Hr all as mentioned above and which is not mentioned or included in this Schedule but required at site necessary shall be carried out by the contractor and quoted rate shall deemed to included for the same.(d) Foundation/Plinth/Base: shall be provided as per manufactures recommendations, however minimum 0.5m space should be available all around the Solid waste Electric Incinerator and height of plinth shall not be less than 0.5 MMake: Precitech thermal Pvt. Ltd., Rram Buisiness corp, Alfa therm Ltd., Thermax Ltd, Kanti Industries, Fortec 110 Supply & fixing MCCB, thermal magnetic release, 4 pole, 415 Volts, 200 Amps, breaking capacity 36 KA- 01 No.Ics =100% Icu with Sheet metal enclosures fixed properly at directed location and connecting/testing complete all as directed. 111 ELECTRIC SIRENSupply and fixing Sirens Electronic type Horizontal Double Mounting Three Phase 400/440V, 2800 RPM 50 C/s Flame Proof, audible range 3.5 Km, 2 HP, continuous normal operation for at least 50 minutes with on/off system complete all as specified and directed. 112 Supply and fix advance Sirens controller Electronic type suitable to operate on 3 phase, 415 volt AC 50 Hzcomplete all as specified and directed. 113 Supply & fixing MCCB, thermal magnetic release, 4 pole, 415 Volts, 63 Amps, breaking capacity 25 KA- 01 No.Ics =100% Icu with Sheet metal enclosures fixed properly at directed location and connecting/testing complete all as directed. 114 SOLAR POWER PLANTDesign, supply, installation testing and commissioning of roof top solar photovoltaic power plant (ON-GRID) on roof top of existing bldg of capacity 150 KWp, power evacuation at 415 Volt 3 phase system all as per guidelines/norms issued by MNRE & Indian Metrological Deptt approved Solar Radiation Data viz Direct Normal Irradiance, Global Horizontal radiance etc complete comprising with the following Solar Photo Voltaic Plant.(a) Design, supply, installation, testing and commissioning of Solar PV Modules capable of generating 150 KWp (AC) electricity at 415 Volt 3 phase system. These Solar PV Modules of 540 watt PERC with a modular efficiency of 17-19.84% as per IEC and MNRE standard or as per approved design parameters with Poly/Multi Crystalline Silicon Solar cells of minimum wattage of 540 watt with minimum 144 cells & efficiency not less than 17 -19.84%, conforming to IEC 61215, IEC 61730, IEC 61701. Solar PV Module should be of approved Indian Brand only and Qualify under the Domestic Content requirement (DCR) norms of NVVN/SECI and testing requirement fixed by MNRE. The PV modules shall be warranted for a period of minimum 25 years, Solar PV modules used in system shall be warranted for their output peak watt capacity, which should not be less than 90% at the end of Ten years and 80% at the end of Twenty Five years. Each Solar PV Module must use RF identification tag. The following information must be mentioned in the RFID used in each module:Name of manufacture of PV module, Name of manufacturer of Solar cell, Month & year of manufacturer (for solar cell and module), Country of origin (lt is mandatory to use cells and modules manufactured in India). I-V curve of the module, Wattage, LM, V-M, & FF for the module, Unique Serial No & Model No of the module, Date & year of IEC PV qualification certificate, Name of the test lab issued IEC certificate. The PV modules used in the solar power projects must qualify to the latest edition of the following International Electro technical Commission (IEC) P module qualification test or equivalent BIS Standards. The PV module must be tested and approved by one of the IEC authorized test centres. 115 (b) Material and labour for Module Mounting structure (MMS) fabricated from hot dip galvansied iron section of suitable size with specified tilt angle according to site requirement & optimum angle to achieve maximum benefit of solar energy and suitable to withstand 180 Kmph wind speed all as per approved design parameters as per MNRE standards and to match with the existing site conditions. Necessary roof treatment to avoid any seepage in future shall be done by the Contractor and the amount included in the rate quoted. The roof tiles shall be dismantled and refixed back in original position. Structure shall be built with brick masonry basement of adequate size as per direction at site including all necessary civil work required for the foundation.(c) Supply, laying & Testing of DC cable minimum size 4/6sq mm multi stranded copper conductor, conforming to relevant IS, weather proof UV resistant with operating temperature up to 120 degrees, minimum rated voltage 1100 volt for inter connection of SPV Modules to array junction box including suitable size of cable lugs, male & female MC4 connectors & joints etc.(d) Supply, installation test and commissioning of protection devices MCCB 400 A, isolator and three phase 4 wire LT energy meter, array junction boxes having rating 150 KWp with over voltage protection and surge protection.(e) Supply, installation, test and commissioning of Grid tie Solar Power conditioning unit / inverter of minimum capacity 150 KWp(DC to AC 415 V in Three phase system) all as per approved design parameters & capable of generating output voltage 415 V AC at rated load condition with efficiency not less than 98 %, conforming to IEC 600682-2 NDE standards with power reduction, LVRT with protections for anti-islanding, Ground fault monitoring, Grid Monitoring, AC & DC Over voltage and under voltage protection, AC & DC short circuit lover current protection and DC reverse polarity protection, graphic display etc. all as specified and as directed.(f) Material and labour for Earthing for Lightning protection for SPV modules etc as per IE rule, MNRE guide line & BIS all as per approved plan complete with galvanised earth plate electrode 600x600x6 mm thick buried directly in ground vertically (earth pit not less than 2.25 mtr deep below normal ground level) with top edge of plate not less than 1.5 mtr below normal ground level connected to and including Gl strip 32x6mm size protected with Gl medium grade pipe 40mm dia for earth electrode up to test point by means of GI nuts, bolts, check nuts and washers including earth work excavation, PCC (1:3:6) type Cl pit and RCC cover ( 1:2:4) type Bl and funnel, with necessary charcoal, salt etc complete. 116 (g) Supply and fixing aluminium strip of size 25 x 3mm thick for roof / down conductor fixed on insulators/ saddles of suitable size for SPV modules lightning protection upto interconnection between Roof top LA to Ground Earthing system. (h) AC Cable: Supply and laying of 150 Sqmm LT XLPE insulated, screened PVC bedded, sheathed with multi-stranded aluminium conductor armoured with galvanised steel wire 1100 volts grade heavy duty conforming to IS 150 Sqmm x 3.5Core as per site requirement.Note (i) :-(a) Before quoting the bid, Contractor or his authorised Engineer/consultant must visit the proposed site to study the site condition.(b) Before commencement of work, contractor shall submit drawings & lay out plan with scale including required qty to Accepting Officer for approval.Note(ii):-(a) The mechanical structures, electrical works and overall workmanship of the Grid solar power plant must be warrented for a minimum of 5 years.(b) All Mechanical, Electrical works shall be carried out as per relevant BIS/lS equivalent standard norms only and also in accordance with the latest edition of the Indian Electricity Act / rules formed thereunder and as amended from time to time.(c) Any other works (mechanical, electrical & Civil) connected to installation, testing & functional requirement of solar photovoltaic power plant of capacity 150 KWp (AC) all as mentioned above and which is not mentioned or included in this Schedule A but required at site necessary shall be carried out by the contractor and quoted rate shall deemed to included for the same(d) Contractor shall provide adequate Spares/items required for minimum period of 1 year maintenance including DC & AC items under scope of work.Note (iii) : Design report shall be submitted before execution of Work at site by the contractor toGE for his scrutiny / comments and futher submitted to AO for obtaining approval. 117 DG SETSupplying, installing, testing and commissioning, factory assembled silentDiesel Engine driven generator set, fully wired alternator AC to give an out put of 400 KVA continuously rating at a power factor 0.8 lagging, 3 phase 4 wire, 415 volts 50 Hzsupply, 1500 RPM, directly coupled with diesel engine liquid cooled mounted on common base frame complete with floor mounting fuel tank (service tank) of adequate capacity with fuel line & accessories, PCC foundation work as per manufacturers instructions, vibration damper pads, control panel & other accessories etc and comprising of following.(a) Diesel Engine: Liquid cooled turbo charged with after cooler to deliver suitable BHP at 1500 RPM under NTP conditions of BS 5514 and conforming to IS 10001/ 10002, DIN 6271 & ISO 3046 with an overload capacity of 10% for one hour in any 12 hours continuous operation with the following accessories: Diesel engine of rated speed at full load electric start developing with system with radiator and including electronic governor control of class A1, engine control panel, lub oil pump, water pump, fuel tank, exhaust pipe with silencer and suitable for electric start with batteries ofadequate capacity and suitable for alternator of specified capacity complete with fly wheel direct/flexible coupling and coupling guard complete.(b) Radiator with blower fan or heat exchanger with guard.(c) Pipe coupling for engine cooling system piping.(d ) Corrosion inhibitor coolant(e) Paper element filters(i) Fuel filter(ii) Lube oil filter(iii) By pass(f) Fly wheel housing and fly wheel to suit alternator.(g) Engine bearing mechanism in fly wheel housing.(h) Shut off coil with safeties for LLOP/HWT/over speed.(i) Dry type air cleaners and vacuum indicators.(j) Residential silencers.(k) Stainless steel exhaust flexible bellows. 118 (l) Battery charging alternator.(m) Exhaust piping made out of STIC C class, MS pipe inclusive of all accessories and hardware, necessary supports scaffolding as per manufacturers recommendations to sustain back pressure with rain cap.(n) Mineral wool insulation 2 inch thick suitable for 400 degree Celsius temperature cladded with aluminium sheet of30 gauge for the entire length of exhaust pipe.(o) First fill of oil, coolant and diesel during commissioning and 12 hours testing.(p) Interconnecting copper cabling of adequate capacity batteries control.(q ) Fuel pipe class STIC 1 /1.5 /2 dia - 01 lot(r) Self starter 24 volts DC.(s) Electric operated electronic governor.(t) Fuel injection pump.(u) Electronic instrument panel, complete with all accessories as per manufacturers specifications displaying the following:-(i) 12vx2 nos -24V Battery. (ii) Water temperature.(iii) lubricating oil pressure.(iv) Engine speed -1500Rpm(v) Engine hours(vi) Frequency.(vii) Voltage.(v) Safety control (Trip and indication).(i) High water temperature(ii) Low lube oil temperature(iii) Overspeed stop 119 (w) Base frame: Sturdy, fabricated welded construction, channel iron base frame (duly painted) for mounting engine and alternator as per manufacturers design alonwith AVM pads.(x) Battery:-24 volts(2x12v Battery) DC, 180AH, maintenance free battery conforming to IS:14257 with leads & terminals (Make- Excide/Amron).(y) Fuel tank:12 hrs. full load diesel storage capacity fuel tank with mounting brackets factory made of 5mm thick HR/MS sheet with level indicator fuel inlet, fuel outlet, air vent, drain plug, inlet arrangement for diesel filling for exterior canopy (without opening its panel) etc complete all as specified and directed.(z) Isolator panel with 630 amp MCCB(aa) Auto logic panel for automatic stat(ab) Alternator: Alternator suitable rated for 400 KVA, 0.8 pf , 415 volts, 3 phase, 4 wire, 50 Hz at 1500 RPM, self excited and self regulated with AVR brushless, screen protected, drip proof, insulation class-H, IP -23, voltage regulationgrade - VG 3 self ventilated and conforming to BS: 5000 / IS: 4722 suitable for engine as mentioned here-in before, conformig to IS: 13364(part-1)Make: KOEL GREEN / stampford/crompten/kirloskar/Greaves(ac) Acoustic Enclosure:- M & L for acoustic enclosure for the above 400 KVA DG set to reduce noise level to 75 dB measured at 1.0 meter distance for audible frequencies as per guide of Central Pollution Control Board andmanufacturers specification and comprising of following from authorised GOEMs of Gen Set manufacturers specified :-(i) Sound insulation : 100mm thick Rock wool (Density 64 Kg/Cum).(ii) Outer body : 1.6mm thick CRCA(iii) Door : 1.6mm thick CRCA(iv) Base frame : ISMC 300(v) Inside illumination : 1 No.- 1 x 18 watt LED fitting of make Phillips/ Bajaj/ Crompton.(ad) AMF Control panel:- Factory fabricated cubicle type, free standing, floor mounted, indoor type, IP-43, AMF control panel, provided with removable rear panels & hinged front panel for easy accessibility, fabricated out of not less than 2.0mm thick CRCA sheet including two coats of powder coated paint over a coat of red oxide primer etc and comprising of following: 120 (ae) AMF control circuit with 4 pole MCCB 630 Amps - 2 nos, with ultimate breaking capacity Icu-50 KA at 415 volts and microprocessor release conforming to IEC 60947 Part-I with breaking capacity Ics=Icu at 415 volts , thermal overload setting 70% to 100%, short circuit setting 5 to 10 times-02 Nos. for main supply & DG set supply with HRC back up fuse complete with all DC control relays/ Line voltage monitor (LVM) as per OEM specifications incorporating motorised stored energy operating Engine start, stop, three attempt starting facility and failure to start etc.(af) Digital load manager : Three phase 4 wire indicating V,I,PF, KVA, KW, F of Enercon make with serial communication port model No. EM6400 with class 1.0 accuracy meter or equivalent make suitable rating of CT per phase- one No.(i) Indication lamp R, Y, B with 3 Nos. of 2A HRC fuses-10 sets.(ii) Bottom gland plate for incoming and outgoing cables.(iii) Circuit diagram plate.Note:- DG set should be as per CPCB- 4 latest norm wef 01 July 2023 of National Clean Air programme (NACP) Act 1981.The contractor shall procure the item within the period given by CPBC in case of revision in CBPC norms. Nothing extra will be paid on account of delay from the part of contractor. DG set shall have an exhaust with stack height of minimum 2m from the top of generator with a cowl. Smoke released from the exhaust of the DG sets indicating that emission parameters are within permissible limits, as prescribed by CPCB, demonstrating compliance with emission limits prescribed by CPCB 2016. 121 Supply, install, test and commissioning of LT Panel, Indoor type, powder coated, 2.00 mm thick CRCA Sheet, CPRI approved having, IP 43, MS angle iron section of 50X50X6 mm frame, suitable for 3 Phase 415 volts 50 Hz, AC supply, bus bar chamber with Horizontal aluminium bus bar 3 phase and neutral 4 wire system duly insulated with heat shrinkable type sleeves as per colour code, supported on epoxy insulators, factory fabricated, roof canopy, with front and back openable double door system lockable/openable by keys from both sides, louvers & air vent gasket for natuaral flow of air. The bottom of the outer shell contains a detachable plate having provision for entry of armoured cable of adequate size with glands. The inner shell be made out of 1.6 mm thick CRCA Sheat duly compartmentalised for each control gear with louvers and air vent gasket for natuaral flow of air and suiatable provision to accomodate incomer/outgoing MCCBs/MCBs and metering devices and suitable busbar chamber for passing and connecting UG cables.Providing bus bar for phases and neutral and shall be insulated with colour coded heat shrinkable sleeve and shall be mounted on suitable size F class insulators made on non hygroscopic, non combustile, track resistant, high strength FRP/SMC/DMC material at an interval of not more than 300 mm through out the length of the TPN bus bar all as specified and directed by the Engr-in-Charge. Feeder Panel No.1 (DG Panel ) 122 Incoming:-(a) MCCB, thermal magnetic release, 4 pole, 415 Volts, 630 Amps, breaking capacity 36 KA - 01 No. Ics =100% IcuMetering Unit:- (a) R Y B Indications (LED Type) - 1 sets(b) Digital Multi function meter - 01 No.(c) CTs - 800/5A, CL-1,15 VA - 1 set(d) Horizontal aluminium bus bar for 3 phase 440 V, 50 Hz, 4 wire system of rating 800 Amps for phases and 800 Amps for neutralOutgoing:-(a) MCCB, thermal magnetic release, 4 pole, 415 Volts, 400 Amps, Ics =100% Icu breaking capacity 36 KA- 03 No. (for Package AC Bulk Store, pump house and fire pump & spare)(b) MCCB, thermal magnetic release, 4 pole, 415 Volts, 160 Amps, Ics =100% Icu breaking capacity 25 KA- 01 No. (for Pump House & Fire Pump)(c) MCCB, thermal magnetic release, 4 pole, 415 Volts, 80 Amps, Ics =100% Icu breaking capacity 25 KA- 01 No. (for Incianator)(d) MCCB, thermal magnetic release, 4 pole, 415 Volts, 32 Amps, Ics =100% Icu breaking capacity 25 KA- 07 No. (for Terrace pump 1, Terrace pump 2, Power House, High mast 1, High mast 2, Street Light)(e) Digital Ammeter with suitable CT for each outgoing(f) Astro Time switch for 3 phase 20A- 1 No(g) 3 Phase Power contactor 20 amps, with 230 coil 123 SEWAGE DISPOSALM & L for laying of DWCPE sewage pipes line 200 mmdia borepipe sftiffnessclass SN 8 includingsealing of joints fittings etc complete with collers complte all as spcified and directed 124 M & L for laying of DWCPE sewage pipes line 150 mmdia borepipe sftiffnessclass SN 8 includingsealing of joints fittings etc complete with collers complte all as spcified and directed 125 COMPOUND WALLS & F Concertina Coil of 600/700 mm outer dia made out of 2.60 mm dia spring steel wire dipped in corrosion preventive fluid (rusilo 901) of castrol make each coil having min 50 turns (circles) covering 6 m and an average weight not less than 8.57 Kg (plus or minus 5 %) incl handle and spike at both ends of coil erected in position on top of mild steel angle by fixing with 1.70 mm GI wire for securing, coil with fish hook bars, incl necessary welding to MS Sections etc all as specified and directed. 126 GREEN BUILDING NORMS(GRIHA CONCEPT)Supply and Install Organic Waste Converter fully automatic having capacity 50Kg/day, having internal tank made of high quality stainless steel while external panels are powder coated for enhanced product life with necessary electric control panel, cabling necessary civil works for installing machine etc with following requirements:-Type of machine: Fulley automatic in-vessel composterComposting method: 24 Hrs. Micro-organisms-based compostingmachine Type of microganism used: Heat resistant thermophilic bacteria Final Output: Dry organic Soil conditioner/Soil supplementsCycle time: 24Hrs Volume reduction in 24Hrs: 80-85% Internal tank: Stainless steel type Main agitator Shaft: Stainless steel type Input voltage: 415VSpecial features: VFD as standard across all models, Touchscreen standards Daily waste processing: 150Kgs Rated capacity: 7KWPower consumption (KWH par cycle): 13-15Length: 1650, Width: 850,Height: 1455 127 Supply, installation, testing and commissioning Three phase energy meter with the following specifications: Microprocessor based three phase, smart electricity meter, equipped with a bi-directional cellular (NB-IoT) communication that allows it to interact with the head end system (HES) for data collection and configuration with adequate security including electronic static pre paid cum postpaid energy meter rating 415 Volts, 50 Hz of range 10-100 Amps, complying to IS16444:2015 (reaffrimed 2020) and conforming to IS 3779 with LED display and parameters like Voltage, Current, Frequency, Power, Power factor, KWH/KVA, default in built dual source, inbuilt long range (LORAWAN) Communication suitable for outdoor LoRa data accumulator and also compatible for Prepaid and Postpaid online energy monitoring billing system with disconnection /reconnection through remote software / data export to ERP complete with 5 Years warranty.Note:(a) The Energy Meter to be capable of running in both prepaid and postpaid mode.(b) The meters to carry 5 year warranty. (for entire system) 128 Supplying, Fixing, Commissioning and testing of configuration of cloud Hosted multi user web based software with following modules:(i) Head End System (HES): to acquire meter data automatically from DCU sand monitor parameters acquired from meters.(ii) Meter Data Management ModuleThe meter data management module would be responsible for collecting the data from the data concentrator and make the data available to the billing system. The system would support offline meter(a) 30 min instantaneous data from all the meters for seven parameters Cumulative Energy. Cumulative Apparent Energy (as applicable), Power, Current, Voltage, Power Factor and Frequency(b) Monthly billing survey data for cumulative energy and max demand(iii) Billing Module: The billing module would collect the data from the meter data management module, calculate the energy consumption, calculate billing determinant and make energy data/billing data available to admin and end users. The billing module would include functionalities for tariff setup, bill format setup, bill adjustment, occupation billing and vacation billing. It would allow postpaid and prepaid functionality as required.(iv) Occupation and Vacation Module: The system would support occupation/vacation based on the unit catagories. The system would support automatic data capture on occupation and vacation events.(v) Website: There would be a dedicated website forAGE/GE and BSO team to view all the data and information alongwith customer portal for use of customer. The designated users in MES would have the admin access to the application. The MES Staff would also have the access to the key information on mobile App (AndroiandiOS based) for admin use complete all as specified and directed.(vi) Customer Module: The system would include a customer portal for the resident/occupants to login and view their own energy /billing data and recharge facility. There shall be consumer App (Android and iOS based) also to log in and view their own energy/billing data and recharge facility.(vii) Communication Module :The system would provide communication of energy data and bills via print, email and sms methods. 129 (viii) Meter Master Data: The system would support meter data repository. The system would support meter replacement process.(ix) Excel Export: the system would support export of metering and billing data in excel and pdf format.(x) Energy Accounting module: The system would include features of energy accounting, the system would to able to account for total energy block wise, facility wise and would also allow calculations of the unaccounted energy in case total energy meter is also available.(xi) Prepayment/Recharging Facility:The system should periodically monitor the energy consumption of prepaid consumers and decrease the available credit based on the consumption. The system should allow online/digital recharging through consumer App (Androidand iOSbased) and Web portal. The configuration and necessary arrangement for payment gateway and E-MRO facility shall be deemed to be included in the quoted rate. The system should sendconnect/disconnect command on the basis of available credit.Low credit alarm: The system will give an alarm over the consumer App and SMS to the registered mobile number in case the credit in the meter goes down be low apredefined limit.Emergency credit: The meter will work even when the credit falls down to zero to prevent disconnection. This limit shall be configurable. The system should support happy hours inorder to prevent disconnection in non working hours and on holidays. The Happy hours should be configurable complete all as specified and directed. 130 Supply, Installation, Testing and Commissioning of DCUs/Gateways and the arrangement of Sim cards or Internet to enable reliable medium for two-way communication between Smart Meter & HES. The data acquisition (Push/Pull) frequency shall be, configurable. It shall push events such as tamper, power off etc. to HES immediately on occurrence/receipt from meters. It shall have provision for the cellular, WiFi and Ethernet communication for the backhaul to HES. It shall be capable to handle data of minimum 1000 Nos. of any type of smart meter (1ph/3ph).It shall be able to communicate with the nearest meters at a distance of at least 500 m, depending on topographical features. Communication of the nearest meters with other meters shall be established through appropriate mesh formation. RF Mesh shall support self-forming and self-healing features. The equipment shall be weather proof and dust proof (minimum rating: IP54 for indoor and IP65 for outdoor installation). It shall have rechargeable battery with backup for 1(one) hour for normal meter reading, to push tamper event, carry out on demand reading, etc complete all as specified and directed. 131 Hosting GPRS (4G) charges for Gateway for five years from the date of completion F Including 2 years waranty and 2 years Maintinance after warranty) Make:-Airtel/Jio/Vodafone 132 Supply and installation of digital Water flow meter 50mm suitable for domestic and commercial applications complete all as specified and directed. 133 Supply and installation of digital Water flow meter 40mm suitable for domestic and commercial applications complete all as specified and directed. 134 ARBORICULTUREM & L for excavation of pits size 30cm x 30cm x 30cm in loose soil and filling the pit with mixture of river sand and approved top soil in the proportion of 1:3 mixed with 30% of cow dung powder, 100gms of bone meal and 100gm of neem cake powder 135 All as per item No 13.121 above but pit size 60cm x 60cm x 60cm 136 Supplying and planting red palm or royal palm healthy sapling having 45cm height and shall have a minimum height of 65cm after 6 months 137 Supplying and planting coconut tree healthy sapling having 75cm height and shall have a minimum 95cm after 6 months. 138 Supplying and planting flower plants(Champa/ hybrid hibiscus/ Hybrid west Indian Jasmine/ Hybrid Plumeria white plant/ Panama yellow plant/ Oleander) healthy sapling having 10cm minimum height and shall have a minimum 25cm to 30cm height after 6 months. 139 Supplying and planting phylanthus healthy sapling having 15cm to 30cm height and shall have a minimum 45cm height after 6 months. 140 Supplying and planting bougainvillea colour flower plants healthy sapling having 15cm to 30cm height and shall have a minimum 45cm height after 6 months. 141 Supplying and planting song of India flower plants healthy sapling having 15cm to 30cm height and shall have a minimum 45cm height after 6 months. 142 Supplying and planting dracaena flower plants healthy sapling having 15cm to 30 cm height and shall have a minimum 60cm height after 6 months. 143 Supply and planting mexican grass including providing manure as directed. 144 PILE FOUNDATIONBoring 450 mm dia piles to any depthin any type of soil/ strata by anyapproved method, complete all as shown on drawings and as specified anddirected.Note:- The quoted rate shall include for mobilization and demobilisation of piling equipment, making approaches to site or point of pile boring if necessary. Nothing extra shall be paid on this account. 145 Boring for bored cast in situ pile 600 mm dia to any depth through any type of soil / strata, using DMC method (Direct Mud Circulation)and getting out & disposal of spoil to any distance outside of MD land , complete all as specified and as directedby the EngineerIn Charge 146 M & L Reinforced cement concrete of grade M-35 design mix (RMC) as per IS-456using 20 mm graded stone aggregate in cast in situ DMC bored pile of any length / any sectionscomplete all as specified and as shown on drg 147 M & L Reinforced cement concrete of grade M-35 design mix (RMC) as per IS-456using 20 mm graded stone aggregate in pile caps / grade beams complete all as specified and as shown on drg 148 Providing TMT bars (CRS/HCRM/CRM) in reinforcement 10 mm dia and over for bored cast in situ piles of any length and any dia all as shown on drgs including cut to length, bend to required shape, cranking/hooking ends if necessary and binding with and including 0.9mm dia MS wire (annealed) or welding so as to secure the bar firmly in position/ required shape complete all as specified and shown on drgs (Fe-500D). 149 Providing TMT bars (CRS/HCRM/CRM) in reinforcement 10 mm dia and over for pile caps and grade beams, cut to length, bent to shape required, hooking ends and binding with and including 0.9mm dia MS wire (annealed) or welding so as to secure the bar firmly in position/ required shape complete all as specified and shown on drgs (Fe-500D). 150 All as per item No 13.136 here-in-before but5mm dia and over upto and including 10mm dia as in helicals for piles and stirrups for grade beams complete all as specified and directed. 151 M & L for providing PCC (1:4:8) type D-2 using 40 mm graded stone aggregate for concrete layer below pile caps foundation complete all as specified and directed. 152 Formwork to sides of pile caps/ grade beams and similar work, rough finished surface of concrete flat all as specified and as directed. 153 M & L for carrying out non destructive integrity test all as per IS 2911 (Part 4) 2013 for 600 mm dia cast in situ piles including mobilising and removing the testing equipments from site after testing is completed all as specified and directed. 154 M & L for carrying out non destructive integrity test all as per IS 2911 (Part 4) 2013 for 450 mm dia cast in situ piles including mobilising and removing the testing equipments from site after testing is completed all as specified and directed. 155 M & L for carrying out Initial Load test (vertical load test) cast in situ piles of 600 mm dia as per IS 2911 (Part 4) 2013 including mobilising and removing the testing equipments from site after testing is completed all as specified and directed.(Note :- Providing and installing test piles shall measured and paid separately) 156 M & L for carrying out Initial (lateral load test) cast in situ piles of 600 mm dia as per IS 2911 (Part 4) 2013including mobilising and removing the testing equipments from site after testing is completed all as specified and directed.(Note :- Providing and installing test piles shall measured and paid separately) 157 M & L for carrying out Initial load test (pull outtest as per design load) of cast in situ piles of 600 mm dia as per IS 2911 (Part 4) 2013including mobilising and removing the testing equipments from site after testing is completed all as specified and directed.(Note :- Providing and installing test piles shall measured and paid separately) 158 M & L for carrying out Routine load Test (Vertical load)all as per IS 2911 (Part 4) 2013 for 600 mm dia cast in situ piles including mobilising and removing the testing equipments from site after testing is completed 159 Testing of piles Initial load test (verticle load test) for 450mm dia cast in situ bored piles all as per IS including removing the testing equipments from the site after testing is completed all asspecified and as directed 160 M & L for carrying out Initial Load test (lateral load test) cast in situ piles of 450 mm dia as per IS 2911 (Part 4) 2013 including mobilising and removing the testing equipments from site after testing is completed all as specified and directed.(Note:- Providing and installing test piles shall measured and paid separately) 161 M & L for carrying out Initial load test (pull outtest as per design load)of cast in situ piles of 450 mm dia as per IS 2911 (Part 4) 2013including mobilising and removing the testing equipments from site after testing is completed all as specified and directed.(Note :- Providing and installing test piles shall measured and paid separately) 162 M & L for carrying out Routine load Test (Vertical load)all as per IS 2911 (Part 4) 2013 for 450 mm dia cast in situ piles including mobilising and removing the testing equipments from site after testing is completed

BRR : 7636241 Tender For Provision Of Cgsd (Kochi) At Willingdon Island, Kochi; 1 SCHEDULE A Part - I (BUILDING & STRUCTURE WORKS)Details of prepriced schedule is given in tender documents. 2 SCHEDULE A PART-II ( SITE CLEARENCE/DEVELOPMENT & EARTH WORKS) Details of prepriced Schedule is given in tender documents. 3 SCHEDULE A PART-III (INTERNAL WATER SUPPLY) Details of prepriced Schedule is given in tender documents. 4 SCHEDULE A PART-IV (INTERNAL ELECTRIFICATION) Details of prepriced Schedule is given in tender documents. 5 SCHEDULE A PART-V (FIRE FIGHTING)Details of prepriced Schedule is given in tender documents. 6 SCHEDULE A PART-VI (ROAD/PATH/ HARD STANDING/CULVERT)Details of prepriced Schedule is given in tender documents. 7 SCHEDULE A PART-VII (EXTERNAL WATER SUPPLY) Details of prepriced Schedule is given in tender documents. 8 SCHEDULE A PART-VIII (EXTERNAL ELECTRIFICATION) Details of prepriced Schedule is given in tender documents. 9 SCHEDULE A PART-IX (SEWAGE DISPOSAL) Details of prepriced Schedule is given in tender documents. 10 SCHEDULE A PART-X (AREA DRAINAGE) Details of prepriced Schedule is given in tender documents. 11 SCHEDULE A PART-XI (COMPOUND WALL) Details of prepriced Schedule is given in tender documents. 12 SCHEDULE A PART-XII (ORGANIC WASTE CONVERTER AND SMART ENERGY METER) Details of prepriced Schedule is given in tender documents. 13 SCHEDULE A PART -XIII (MISCELLANIOUS ITEMS) Note:- This schedule is not pre-priced by MES and the pre-priced rate indicated as Rs 0.00 under Col. E signifies this fact only. 14 INTERNAL WATER SUPPLY S & F for 15 mm dia bore CP two way bib cock with CP wall flange (Make : Jaquar Model No. OPP15041PM / Eqvlt in Kohler/Grohe), cast copper alloy, screwed down high pressure with crutch screwed both ends for CPVC pipes or for union and fixed complete all as specified and directed by Engr-in-charge. 15 S & F for 15 mm dia bore CP bib cock with CP wall flange (Make : Jaquar Model No. OPP15037PM / Eqvlt in Kohler/Grohe), cast copper alloy, screwed down high pressure with crutch, screwed both ends for CPVC pipes or for union and fixed complete all as specified and directed by Engr-in-charge. 16 S & F for 20 mm bore concealed Stop cock reqular brass body with spindle extnwith Exposed Part Kit of Concealed Stop Cock with Fitting Sleeve, Operating Lever & Adjustable Wall Flange (Compatible with ALD-083CQT & ALD-089CQT)(Make : Jaquar Model No. ALD 089 CQT/ Eqvlt in Kohler/Grohe), cast copper alloy, screwed down high pressure with crutch , screwed both ends for CPVC pipes or for union and fixed complete all as specified and directed by Engr-in-charge. 17 S & F for 25 mm dia bore concealed Stop cock reqular brass body with spindle extn with Flush Cock & Wall Flange 25mm Ceramic Disc Cartridge) with Plain Knob (Make : Jaquar Model No. ALD 081/ Eqvlt in Kohler/Grohe), cast copper alloy, screwed down high pressure with crutch, screwed both ends for CPVC pipes or for union and fixed complete all as specified and directed by Engr-in-charge. 18 S & F 20mm bore CP angular stop cock with CP wall flange (Make : Jaquar Model No. CQT 23053 / Eqvlt in Kohler/Grohe), cast copper alloy, screwed down, high pressure with crutch, screwed both ends for iron pipe or for union and fixed 19 S & F for 100 mm overhead shower rose round shape single flow (ABS Body chrome plated with gray face plate (Make : Jaquar Model No. 1989 with SHA 479L300S / Eqvlt in Kohler/ ESS ESS) with Shower Arm ø20mm & 300mm Long Round Shape with 90˚ Bend for Wall Mounted Showers with Stainless Steel connected to pipe complete all as specified and directed by Engr-in-charge. 20 COOLING APPLIANCESDesign, Supply, Installation, Testing and Commissioning of Invertor Type Floor Mounted Packaged AC Units of specified capacities, combination of energy efficient Inverter compressor plus fixed compressors, nominal capacity condensing unit with all standard fittings, safety devices, like HP/LP cutout, single phase preventor, overload relays, R-410A Gas, vibration isolation pads etc. Suitable to work till 50 Deg ambient, Blue Fin Condensor and Corrosion Resistant Body, Wide Voltage Range 360V - 440V, The quoted rate shall include Group controller also asrequired for controlling AC from a single point and timer option for load sharing of AC units complete all as specified and as directed by Engineer - in - charge, of following capacities.Note: Design report shall be submitted before execution of work at site by the contractor to GE for his scruitiny/comments and further submitted to AO for his approval.Make: Blue Star/Daikin/Haeir/Godrej/Voltas/Equivalent. (HIGH SIDE (MACHINES))(Outdoor unit) 21 a) 22 TR Inverter Package AC Units 22 b) 16.5 TR Inverter Package AC Unit 23 Design, Supply, Installation, Testing and Commissioning of Normal Type Floor Mounted Packaged AC Units of specified capacities, nominal capacity condensing unit with all standard fittings, safety devices, like HP/LP cutout, single phase preventor, overload relays, R-410A Gas, vibration isolation pads etc. Suitable to work till 50 Deg ambient, Blue Fin Condensor and Corrosion Resistant Body, Wide Voltage Range 360V - 440V, The quoted rate shall include support works for outdoor units with necessary catwalk for service access complete all as specified and as directed by Engineer - in - charge, of following capacitiesNote: Design report shall be submitted before execution of work at site by the contractor to GE for his scruitiny/comments and further submitted to AO for his approval.Make: Blue Star/Daikin/Haeir/Godrej/Voltas/Equivalent. LOW SIDE (MACHINES))(Indoor unit) 24 a) 22 TR Inverter Package AC Units 25 b) 16.5 TR Inverter Package AC Unit 26 Supply, Installation and Testing of Refrigerant pipingwith necessary clamping (suction & Discharge) Hard/Soft drawn Copper tube of suitable sizes, with copper elbows, tees, Tubular Nitrile Insulations etc as required complete all as specified and as directed by Engineer - in - charge. 27 S & F Control Cabling B/W Indoor & Outdoor units 28 M & L Refrigerant Gas - R410A 29 Supply, Installation and Testing of Hard PVC drain piping. Drain piping with Tubular Nitrile Rubber Insulation: complete in all respects, well clamped till drain Points complete all as specified and as directed by Engineer - in - charge. For All Units 30 DUCTINGSupply, fabrication, installation, testing of GI rectangular ducts, complete with all fittings such as tee, bends, special off shoots, inspection doors, transformation pieces etc. as required as per IS 655 including suspension and supporting arrangement for plenum, duct etc. required complete all as specified and as directed by Engineer - in - charge. 31 a) Using 0.63 mm (24 Gauge) GI sheet 32 b) Using 0.80 mm (22 Gauge) GI sheet 33 c) Using 1.00 mm (20 Gauge) GI sheet 34 DUCT INSULATION & LININGSupply and Installation of Acoustic Insulation of ducts using 9MM Open Cell Nitrile Rubber, well adhesived, 150 - 180 Kg/cm2 complete all as specified and as directed by Engineer - in - charge. 35 Supply, installation & testing of Thermal Insulation of ducts using 9MM Closed Cell Nitrile Rubber, well adhesived, 40-60 Kg/cm2 complete all as specified and as directed by Engineer - in - charge. 36 S & F Canvas Connection 37 AIR DISTRIBUTION PRODUCTSSupply and Fixing of Powder Coated Aluminium Grills/ Diffusers (Supply/ Return) complete all as specified and as directed by Engineer - in - charge. 38 S & F Collar Dampers 39 Supply and Installation of Fire Dampers complete all as specified and as directed by Engineer - in - charge. 40 Supply, Installation, Testing and Commissioning of Heater Bank Plus Humidistat Arrangement complete all as specified and as directed by Engineer - in - charge. 41 Supply and fixing, testing and commissioning water coolerhaving stainless steel body with inbuild purifier HIMA 7 NHC, dispencing capacity 125 ltr/hr and storage tank capacity 40 ltr normal and 40 cold electric driven (single phase), 230 volt, AC power supply with all connecting accessories complete all as specified and directed. 42 Supply and fixrefrigerator, electric driven (single phase), 220 V,50 HZ, capacity 195 Litres, 3 Star rated direct cool inverter, single door all as specified and directed by the Engineer-in-Charge. 43 Supply and install, testing and commissioning of split type air conditioner 1.5 TR Capacity of invertertechnology 5 star rating with cordless remote control single phase 240 volts complete with all accessories such as indoor and outdoor units and refrigerent tubing of adequete length as required at site indoor mounting plate, duly powder coated fixing with anchor bolts at any height, drain pipe of suitable size brought to ground level from any height, initial filling of refrigerent gas including making round hole on existing wall for taking up refrigerent tubing, drain pipe, cables, etc and making good the disturbed surface by matching with existing adjoining surface complete all as specified and directed (Cooling appliances- qty 4, Air conditioning- qty 10) 44 Supply and fix Voltage stabilizer 3 KVA for automatic operation, single phase naturally air cooled indoor type, wall mounted & designed for input variation between 170 V to 280 V with output voltage stabilized at 230 V with accuracy of ± 2.5% 45 Supply and fix Voltage stabilizer 4 KVA for automatic operation, single phase naturally air cooled indoor type, wall mounted & designed for input variation between 170 V to 280 V with output voltage stabilized at 230 V with accuracy of ± 2.5% (Cooling appliances-qty4, Air conditioning- qty 10) 46 AIR CONDITIONINGSupply and install,Testing & commissioning of split type air conditioner 2 TR capacity of inverter technology 5 star ratingwith cordless remote control, single phase 240 volts complete with all accessories such asindoor and outdoor units and refrigerent tubing of adequete length as required at site, indoor mounting plate, duly powder coated fixing with anchor bolts at any height, drain pipe of suitable size brought to ground level from any height, initial filling of refrigerent gas including making round hole on existing wall for taking up refrigerent tubing, drain pipe, cables etc and making good the surace by matching with adjoining surface complete all as specified and directed. 47 Supply and fix Voltage stabilizer 5 KVA for automatic operation,single phase naturally air cooled indoor type, Wall mounted type & designed for input variation between 170 V to 280 V with output voltage stabilized at230 V with accuracy of ± 2.5% 48 INTERNAL ELECTRIFICATIONS & F LED Mirror light 1 x 5W LUMOS ECCO 1 feet Make: Luker or Equivalent 49 S & F modular MCB DBOx 3 Pin Socket with MCB SP 20 Amp, 240 V including plastic enclosure as per manufacturer instruction fixed on wall surface complete for Air conditioner all as specified and as directed. (Make:-Havells, Model-DHDMCSN0251016 or equivalent) 50 Supply and fix Air circulator of 600 mm sweep AC single Phase. 230V, 1440 RPM complete all as specified and as directed. (Make: Havells model, Turbo Force Wall or equivalent) 51 S & FVertical triple pole & neutral (VTPN), double door, 16-way metallic modular distribution board conforming to IEC 61439-3, suitable for flush / surface mounting with provision for FPMCCB as incomer and TPN/SP MCBs as outgoing, reversible metal door, 200 A copper busbar for each phase, fully insulated & shrouded neutral bar, earth bar, wiriest & cable ties for cable management, profited masking sheet, etc. having IK 09 & IP 43 protection complete all as specified and directed. 52 S & FVertical triple pole & neutral (VTPN), double door, 4-way metallic modular distribution board conforming to IEC 61439-3, suitable for flush / surface mounting with provision for FPMCCB as incomer and TPN/SP MCBs as outgoing, reversible metal door, 200 A copper busbar for each phase, fully insulated & shrouded neutral bar, earth bar, wiriest & cable ties for cable management, profited masking sheet, etc. having IK 09 & IP 43 protection complete all as specified and directed. 53 M & L for Flame ProofMCB Distribution board SPN 12 way, with case iron body, powder painted, with 200 Amps rated bus bar etc. including provision of one 32 Amps SPN MCB as incoming and 6 Amps SP MCB -10 Nos as outgoingcomplete all as specified and as directed. 54 M & L for Flame ProofMCB Distribution board SPN 8 way, with case iron body, powder painted, with 200 Amps rated bus bar etc. including provision of one 32 Amps SPN MCB as incoming and 6 Amps SP MCB- 6 Nos as outgoingcomplete all as specified and as directed. 55 Supply and fix Engage light with Green & Red LED complete all as specified and as directed 56 Supply and fix of CS mounted high intensity LED search light, long range, manually swivel in all direction, 250 W, minimum range 700 meters, Single, LED Efficiency> 140 lm/w, PF> 0.95, CCT 5500K - 6500K, Optical grade PMMA/PC lens/reflector efficiency>95%, multiple circuit to avoid complete run down, anti UV, narrow beam 5 degree, die cast LM6 body with air fins, powder coated, constant current, an average lux at 10 meter - 8000 lux with circle of approx 600 mm, working temp: -20 to +60 degree C, input Volt 100-300 VAC, 50 Hz, PF >0.95, IP-66, confirming to LM79/ LM80 and type tested as per IS: 10322/ IS: 13383, BIS approved and Govt lab tested for lux intensity. The search light is completed with manual revolving CS stand D20cm x H15cm (min.) with 3 nos. foundation holes for mounting of searchlight on watchtower structure, manual rotation of light on horizontally 360 degree with 45 degree tiltable with provision of both instant locking arrangement at desired position. Model No. CS-LRFLL-25PC25 of KALIN make or equivalent 57 Supply, install, testing and commisisong of outdoor floor/wall mounted thermoplastic polycarbonatefeeder pillar panel, Enystar EmptyEnclosures, IP-65, weatherproof, corrosion free, Halogen and Silicon Free, Frame retardant with Opaque Lid Size-[276 x 546 x 186]mm and Transparent Hinged Lid, completed all as specified and directed. 58 M & L for TV socket module metal flushed including flushed Box cover plate Box for 2 way module complete all as specified. 59 M & L for telephone jack with module metal flushed including flushed Box cover plate Box for 2 way module complete all as specified. 60 Supply and lay coaxial cable for TV Cabledrawn through conduit 61 S & F flame proof exhaust fan 300 mm sweep, single phase, 1440 RPM complete all as specified and as directed. 62 FIRE FIGHTINGSupply and fix Foot Valve conforming to IS 4038, 100 mmdia. 63 Supply and fix Foot Valve conforming to IS 4038, 150 mmdia. 64 Supply and fix Cast Iron Air Valves with single air Outlets, conforming to IS 14845 of size 100 mm dia bore and fixing up in Cast Iron Water supply mains of size 100 mm dia. 65 S & F sprinkler flexible drop pipe 1 mtr long. 66 S & F sprinkler rossette 25 mm dia. 67 Supply and installation, testing and commissioning of Analog Addressable type Active Loop Repeater (Loop power/external power) Fire terminal with inbuit turbo isolator, Backlit LCD Display 6x40 characters display, having Controls For Reset, Mute, Accept, Silence alarms and Self Test, with programmable free keys and Duly Approved byEN54/LPCB/VDS/FM Make: SIEMENS/NOTIFIER/BOSCH 68 M & L for Low smoke Zero helogen flame retardent fire alarm cable2 core, 1.5 mm² copper conductor confirming to BS7629-I, BS6387 & rated for 500 v grade having plaine sraded copper coductutor with priming insulation of glass mica fire resistance tape & secondery insulation of high performancesilicon rubber with electrostatic screen of aluminium fire barrier Type LT53 outer sheath confirming to BS 7655, red in colour drawn through & including concealed steel conduit including laying,fixing,connecting complete all as specified and directed. 69 Staircase signage down of make bajaj cat part no. 111499 model no. DSDWBB 3W double side display for staircase downwards (with 2 hours built in battery backup) complete all as specified and directed at site complete all as specified and directed. 70 S & F wall mounted LED emergency Exit signage luminaire Lit up using regular mains supply comes with a unique rechargeable Ni-Cd battery capable of emergency back up upto 05 hours(Cat No. 220211 Make Bajaj or equivalent to CG/Havells. 71 Supply, Installation, test and Commissioning CPRI APPROVED factoryfabricated, indoor type, LT panel board , made out of 2 mm thick CRCA Sheetsingle door withboth side opening including Neoprene Rubber Gasket, suitable for 440 Volt 3 Phase 4 Wire System, including Danger Plate, Earthing Strip Point and Ventilation Louvers at Rear Side, Bottom detachable Gland Plate complete with suitable size Zinc Chromium Plated Nuts, Bolts and Washers, etc. and embeddedwith 50X50X6mm Mild Steel Angle Iron Frame and 750 mm above the Normal Ground Level complete withinternal connection with suitable size of cable, cable lugs and cable glandsPCC Foundation in Cement Concrete 1:3:6 (20 mm Graded Stone Aggregate) and Testing after Installation includingcomplete all as specified and comprising of the following:- Make of MCCB/MCB -MDS/LEGRAND/L&T/HEGGER (Main Fire Fighting Panel)INCOMING(i) MCCB 4 Pole 160 amp 50 Hz, 415 V with reputing capacity 35 KA with microprocessor based release - 01 No.(ii) Voltmeter Digital type 0-500 Volts range flush type with selector switch- 01 No(iii) Aluminium Bus bar TPN - 200 amps- 1setOUTGOING(i) MCCB 3 Pole 125 amp 50 Hz, 415 V with reputing capacity 35 KA with microprocessor based release- 01 No.(iii) MCB TPN 32 Amp -02 Nos(iv) 80 HP S/D STARTER- 01 Nos(v) DOL STARTER 7.5 HP- 01 Nos(vi) Motor Protection Relay32-88 amps- 1 no. (vii) Motor Protection Relay2-5.5 amps- 1 no. (viii) On/Off/Trip Indication Lamps, 220 V AC- 6 nos.(ix) Start/Stop Push Button, 2 No. (x) Phase indicating lamps RYB for incoming and each outgoing connection.(xi) Digital type Ammeter 0- 150 amps with selector switch and CT coils of suitable capacity for incoming and each outgoing connection- 1 no. 72 M & L for coating and wrapping of under ground steel pipe buried in soil shall have protection against corrosion as per IS-10221.The coating and wrapping shall be carried out in systamatic manner to get uniform thickness of coating as per IS specification 73 Supply, Installation, test and Commissioning CPRI APPROVED factoryfabricated, Indoor type, LT panel board, made out of 2 mm thick CRCA Sheetsingle door withboth side opening including Neoprene Rubber Gasket, suitable for 440 Volt 3 Phase 4 Wire System, including Danger Plate, Earthing Strip Point and Ventilation Louvers at Rear Side, Bottom detachable Gland Plate complete with suitable size Zinc Chromium Plated Nuts, Bolts and Washers, etc. and embeddedwith 50X50X6mm Mild Steel Angle Iron Frame and 750 mm above the Normal Ground Level complete withinternal connection with suitable size of cable, cable lugs and cable glandsPCC Foundation in Cement Concrete 1:3:6 (20 mm Graded Stone Aggregate) and Testing after Installation includingcomplete all as specified and & directedby Engr-in-charge comprising of the following :– ( Booster terrace pump panel)INCOMING:-(a) INCOMING MCCB 40 A 25 KA, 4 POLE- 01 No.(b) Busbar TPN of size 100 apms - 1 setOUTGOINGS:-(a) MCB 3 POLE TPN 32 Amps,10 KA-2 Nos.(b)DOL Starter for 7.5 HP Pump set-1 Nos.(c) Ammeter Class-1, digital panel mounting type 96mmx96mm L & T cat no WDS301FCA00 including CT 50X5 Amps 3 nos & selector switch-4 nos(d) Voltmeter Class- 1, digital panel mounting type 96mmx96mm L&T CAT NO.WDS301FEV00 & selector switch - 1 no.(e) LED TYPE indicator lamp 1 set (set of three for R,Y,B)(f) Mini protecrionRelay 4-11 amp - 1 nos. 74 Fire Extinguisher mechanical Foam type trolly mouted of 9 Liters capacity. Ceasefire 9 litrs fire Extinguisher AFFF Foam type, External Cartridge type, Pressure Guage Gross weight 14.6 Kg, empty weight5.6 Kg, Can height 611 MM, Diameter 175 MM, Discharge time less than 60 Secs controllable discharge mechanism, Minimum 6 Mtrs, Applicable on Class A, B, can construction deep down & CO2 Mig welded Valve Construction: Forging & Machining, Internal coating of can: Epoxy powder coating, External coating of can: Epoxy poyster powder coating sheet metal thickness 2.0MM,1 year warranty. Make Cease Fire Or Equivalent. (pol store) 75 Supply, Installation,Testing & commissioning of Carbon Dioxide (Co2) type fire extinguisher of 4.5 Kg confirm to IS: 15683, with ISI marked/TAC approved fitted with required accessories including wall suspension brackets. 76 Supply, Installation,Testing & commissioning ofDRY CHEMICAL POWDER (ABC) stored pressure type fire extinguisher of 9 Kg confirm to IS: 15683, with ISI marked/TAC approved fitted with required accessories including wall suspension brackets. 77 Supply, Installation,Testing & commissioning of Water Mist High pressure stored pressure type fire extinguisher of 9 Kg confirm to IS: 15683, with ISI marked/TAC approved fitted with required accessories including wall suspension brackets. 78 Supply and installation at approved location approved make Fire sand bucket of 24 gauge galvanized steel sheet, each set shall have 4 buckets with stand & Showel etc, complete. 79 SPECIAL EQUIPMENTS FOR STORESDesign, manufacture, Supply, installation, testing and commissioning of Automated Storage and Retrieval System with storage racks, pallets, stacking crane, computer hardware with compatible inventory software as a turnkey solution complete all as specified and directed. Automated Storage and Retrieval System shall consist of computer controlled & PLC stacker crane driven system for automatically placing & retrieving materials from defined storage locations. The crane shall be capable of lifiting, stacking and retriveing the pallet loads weight upto 1125 Kg (max) complete all as specified and directed by the Engineer-in-Charge. Technical data for design of heavy duty ASRS:-(a) Dimensions:-Height:10 Mtrs for racking system which shall be designed and constructed to store the required no. and size of pallets.(b)Storage capacity:-Pallet Size: 1300 (W) x 1200(D) x 1250 (H) in mmPallet Nos.: 480Pallet load capacity: 1125 KgTotal capacity: 540 Tons(c) Stacker Crane: Single mast automated stacker crane for handling Pallet, size 1300mm(W) x 1200mm (D) x 1250mm (H) and pay load (including Pallet self weight) of 1125 Kg max. The stacker crane shall be capable of picking up the pallet from in-feed conveyor or loading station and stacking it into empty slots of racking system. Similarly, it shall also be capable of retrieving the palltet from racking system and putting it on the same conveyor or unloading station. Stacker crane will be mounted on single rail at the bottom to traverse the length of the storage system. A single top rail mounted on the racking system shall also support it.General technical parameters of stacker crane:Technical parameters/Type- Single Mast(i) Operation mode (Networking)- On-line automatic / Single automatic (Ground/Boarding) /Manual operation (Boarding) / Maintenance (ii) Communication Means- Wireless 80 (iii) Power supply mode- 380 to 415 V, 50 Hz, three phase five wire (iv) Addressing mode- Horizontal and verticle operation: photo electrical sensor + bar code scanners(v) Positioning / Reduction accuracy (mm) level- lifting ± 3 - 5, Fork : ± 3(vi) Fork unit- 1 Double deep fork(vii) Load unit- MS Pallet (viii) Total Height- 10 Mtr(ix) The normal lifting speed (m/min) - 10 MPM(x) The normal running speed (m/min) - 65 MPM(xi) Rated load- 1125 Kg(xii) Receipt equipment fixed platform/conveyor/lifting /platform(electric/manual)- Conveyor(d) Pallets: to stack and retrieve the pallet weighing up to loaded pallet weight 1125 Kg at height up to the last loading level in the racking system. It should have retrieval mechanism to enable stacking & retrieval of pallet from either side of the rack and also to pick up the load directly from the loading station.Pallet Details:-(i) Dimensions - 1300mm(W) x 1200mm(D)(ii) Pallet height- 1250 mm(e) Racking system :- Two aisle having two row racking system each with 05 verticle levels for storage of material. Racking for double deep type storage of 480 Pallet of size 1300mm(W) x 1200mm (D) x 1250mm (H). Loaded pallet weight: Pay load with pallet 1125 Kg max. System details:-Working aisle -01 Nos. (Double deep)Store rack -24 Nos./RowTotal rack in 1 aisle-24 (Left) + 24 (Right)= 48 Nos.No. of level- 5 Nos/RackTotal Pallet-48 x 5 x 2 = 480 Nos.Load capacity- 1125 Kg/LevelSingle mast stacker crane-01 No. 81 (f)Aisle Equipment:-This will consist of electrical as well mechanical aisle equipments and willl be designed as per the pallet requirement. The mechanical Aisle equipment of bottom rail shall consist of I Beam and will be provided with adjustable calmps for holding the rail in position to ensure proper alignment. Top rail shall be mounted on the racking. The electrical aisle equipment shall consist of power rail (fully enclosed bus bar having 7 pole system), which is mounted on the racking system below the first loading level.(g) Details of rack members:-The racking system shall consist of cold-rolled steel sections as per manufacturers design to accommodate and store pallets and connected systems.(h) Loading- unloading station/ Conveyor(i) Pallet Load 1125 Kg max.(ii) Bearing- SKF Equivalent make(iii) Motor- Seimens/Sew Euro Drive/Nord Sew/ Bonfiglioli or equivalent(iv) Gear Box- Bonfiglioli Make or equivalent(v) V.F.D.- Yashkawa make or equivalent(j) All steel surface shall be powder coated finish with 8 tank treatment process.(k) Maintenence: The annual maintenence of complete ASRS system duyring the defect liability period of two years shall be included in the rate quoted for the system and the AMC contract duly signed with the manufacturer of the ASRS system shall be submitted at the time of handling over the system. The AMC shall include all spares and consumables etc required during the period of two years and nothing extra shall be paid on this accountNote- 1Mechanical safety provision (i) End of aisle shock absorbers / bumpers for stacker crane.(ii) End of travel buffer for the lifting crane.(iii) Safety catches on lifting carriage.(iv) Anti-tilt mechanism for the stacker crane.(v) Continuous rail cleaning brush for floor rail.(vi) Adjustable rail clamp to ensure alignment. 82 (vii) Resilient rubber pads on adjustable clamps for vibration dampening.(viii) Profile check on lifting carriage to check all three dimensions (width, depth & height) of the pallet. Note - 2 Electrical safety provision (i) There shall be Emergency stop push button at all panels and stations.(ii) Optical light beam amd mechanical safety sensor to stop the operation in case of improper storage or obstruction in the operator window either internal or external reasons like operator hand or material placed at edge of the tray.(iii) Back up circuitry for proper system operation.(iv) An electromagnetic brake shall be used to avoid the slippage of the hoist.(v) Stopper shall be provided for the maintenance door.(vi) Load cells shall be provided for the over weight of tray.(vii) Automatic door shall be provided for operator safety while machine in operating condition.Note - 3 Physical safety provision (i) The ASRS system shall comprise of safety fences having grid size of max. 40 x 40mm & wire dia should be of min. 3 mm. Height of the fencing should be minimum 2.0 meter.(ii) One No. of electromagnetic aisle access door shall be provided. It should cover the complete length of the system on one side.(iii) A manual locking system to restrict the movement of unauthorised personnel shall be provided.NOTE: Design report shall be submitted before execution of Work at site by the contractor toGE for his scrutiny / comments and futher submitted to AO for obtaining approval. Item No. 13.070 below shall be compatible with this item/ system and both should be integratedMake of ASR system:Armstrong Ltd/ Godrej Koerber/ Kardex India storage solutions Pvt Ltd/ Daifuku India Pvt Ltd/ Addverb technologies Ltd/ Craftsman Automation Ltd/ Tech-mark 83 Supply, installation, testing and commissioning of Advance Inventory Management System with computer hardware with compatible inventory software complete all as specified and directed by the Engineer-in-Charge. Technical specification of the system(i) System Height : 6400 (±100) mm(ii) System Width : 3150 (±100) mm(iii) System Depth : 2300 (±100) mm(iv) System Base : 7.24 Sq.Mtr(v) Tray Int. Size: 300 (H) x 2450(W) x 500 (D) in mm(vi) Tray dead weight - 57 Kg (Approx.)(vii) Per tray weight capacity - 300 KgTechnical specification of the system:-(viii) Tray Quantity : 32 Nos.(ix) Usable net load - 9.6 ton(x) Storage surface area per system - 39.2 sq mtr(xi) Door - Automatic(xii) Power consumption - 3.7 KW(xiii) Power supply - 440V, 50/60 Hz, 3 Phase(xiv) Motor 3 Phase 1440 RPM - Seimens make or equivalent(xv) Chain - Diamond makeor equivalent(xvi) Bearing - SKF/NTN make or equivalent(xvii) External cladding - Epoxy powder coatedSafety Features:1. Photo curtain at access port, 2. Motor Protection relays, 3. Limit switch at door, 4. Single phase preventer,5. Switch mode power supply, 6. 15 Min battery backup for PLC, 7. Noise less than 60db, 8. Emergency stop various safety alertsNote: The system and software provided under this item shall be of same make as for item 13.069 or a compatible system and software as recommended by the chosen manufacturer of ASR system. This system shall be integrated with ASR system. 84 Supply, installation and testing of Car Traffic Boom Barrier 6 mtr suitable to working on power supply 230 Volt, 50 Hz, 24V DC electric motor, adjustable with CAMS, operating ambient temperature from -20 to +55 Degree Celsius, uses cycle 2000/Day, air cooling, type of beam is rectangular with skirt, effective torque 280-290 Nm open/close time 2 to 4 Sec complete all as specified and as directed by Engineer-in- charge.Make: FAAC/Parkilo/Skidata/BFT 85 EXTERNAL WATER SUPPLYSupply and fix Foot valve conforming to IS,100 mm dia complete all as specified and directed. 86 Supply and fix Cast iron air release valve with 100 mm bore and two outlets as per IS:14845 complete all as specified and directed. 87 Supply, installing, testing and commissioning of electrically driven horizontal Centrifugal Pump set 9.0 LPS at 50 Meter Head as per specification, motor TEFC type, 2880 rpm, 415 V, 50 Hz, 3 phase, class F insulation, IP 55 protection, starting on suitable Star Delta starter. The pump shall be horizontal, end suction, top discharge. The pump shall have cast iron casing, cast iron/bronze impeller (as per manufacturer), carbon steel shaft with common base frame (fabricated mild steel channel frame or cast iron type) placed on RCC (1:2:4) including foundation, bolts, nuts etc. complete with antivibrator pad as required capable of discharging not less than 550 LPM at 45 mtr head inclusive of suitable rated three phase starter as recommended by the manufacturer, PVC insulated copper cable connection from starter to the motor terminals all as specified and directed by the Engineer-in-charge.(01 No. Working + 01 No Stand By)Make:- Kirloskar Brothers/Crompton or equivalent. 88 Supply, install, test and commissioning of LT Panel, indoor type, powder coated, 2.0 mm thick CRCA Sheet, CPRI approved having, IP 43, MS angle iron section of 50X50X6 mm frame, suitable for 3 Phase 415 volts 50 Hz, AC supply, bus bar chamber with Horizontal copper bus bar for 3 phase and neutral 4 wire system duly insulated with heat shrinkable type sleeves as per colour code, supported on epoxy insulators, factory fabricated, roof canopy, with front and back openable double door system lockable/openable by keys from both sides, louvers & air vent gasket for natural flow of air. The bottom of the outer shell contains a detachable plate having provision for entry of armoured cable of adequate size with glands. The inner shell be made out of 2.0 mm thick CRCA Sheet duly compartmentalised for each control gear with louvers and air vent gasket for natural flow of air and suitable provision to accommodate incomer/outgoing MCCBs/MCBs and metering devices and suitable busbar chamber for passing and connecting UG cables. Providing bus bar for phases and neutral and shall be insulated with colour coded heat shrinkable sleeve and shall be mounted on suitable size F class insulators made on non hygroscopic, non combustile, track resistant, high strength FRP/SMC/DMC material at an interval of not more than 300 mm through out the length of the TPN bus bar all as specified and directed by the Engr-in-Charge. andcomprising as under: LT Panel for Pump House. The LT Panel comprising of the following:- 89 Incoming:-MCCB, thermal magnetic release, 4 pole, 415 Volts, 100 Amps, breaking capacity 36 KA- 01 No. Ics =100% IcuMetering Unit:- (a) R Y B Indications (LED Type)- 01 sets(b) Digital Multi function meter - 01 No.(c) CTs - 100/5A, CL-1, 15 VA - 01 set(d) Horizontal Aluminium busbar for 3 phase, 440 volts, 50Hz, 4 wire system of rating 350 Amps for phase and 350 amp for the neutral barOutgoing:-(a) MCCB, thermal magnetic release, 4 pole, 415 Volts, 63 Amps, breaking capacity 16 KA- 02 No. Ics =100% Icu -2 nos.(b) MCB, TPN 40 Amp, 415 Volt, C Curve - 02 Nos.(c) Star Delta starter 12.5 HP, 3 Phase, 415 Volt- 02 Nos.(d ) Digital ammeter - 2nos.(e) Single Phase Preventer - 2 nos. 90 M & L Valve chamber of internal size 0.90m X 0.90m X 0.90m (internal dimensions) including excavation of earth work in any type of soil, 150mm thick PCC in 1:4:8 type D2 foundation, brick work in CM 1:6, 15 mm thick rendering in CM 1:4 to internal surfaces and external surfaces upto 150mm depth below GL, PCC 1:3:6 type C1 as in coping, cover with two Nos. of hinges and one No. handle made out of MS round bar 10mm dia with necessary locking arrangement including painting to the steel surfaces with two coats of synthetic enamel paint over a coat of red oxide primer complete all as shown on drg and as specified. Note:- The quoted rate shall include all earthwork and connected items. 91 M & L Earthing complete with Galvanized steel earth plate electrode of size 600mmX600mm, 6.00 mm thick buried directly in ground vertically to a depth not less than 2.25 metres below the normal ground level with top edge of the plate not less than 1.5m below normal GL and connected to galvanized iron strip of size 32 x 6 mm size by means of bolts, nuts, check nuts and washers of galvanized iron steel all as shown in Electrical Plate No. 3 connecting to earthing test point, including necessary earth work in any type of soil, PCC earth chamber made in PCC 1:3:6 type C1 (using 20mm graded aggregate), common salt, charcoal, CI funnel, earth pit cover in RCC 1:2:4 type B1 (using 20mm graded aggregates), with 8mm CTD bars @ 100mm c/c in both ways, including necessary form work complete including necessary test on completion all as specified and as directed. 92 EXTERNAL ELECTRIFICATIONM & L for HT/LT MS cable route indicator, engraved the description on the disc not less than 6 dia welded with 40x6xmm MS strip of approx length 90 cm duly painted on the steel parts as per colour code and provision of PCC 1:4:8 type D-2 using 40 mm grade stone aggregate of not less than 0.05 cum in each at base under the ground including necessary earth work and formwork complete all as specified and directed.Note: HT route indicator shall be painted as under:-(i) For HT 11 KV cables - “BROWN”(ii) For LT cables - “BLUE” 93 Supply and fix compact air insulated bus bar trunking system with copper busbar 1600 Amps, 50 KA breaking capacity, IP54 protection, bus duct 1600 A, 415 Volt, capacity sandwich type, Set RYBN complete with accessories such as flange ends, vertical bends, supporting brackets etc from transformer to LT panel board complete all as specified and directed. 94 Supply, install, testing and commissioning of Distribution transformer step-down Level 2 (Previously EE Level 3 before Amendment No 4 to IS 1180), 11KV0.433KV, Three Phase complying withIS: 1180/IEC-76(Part-1) 2014 with latest amendments, indoortype double copper wound suitable for 50 Hz system of capacity 800 KVA, oil immersed naturally cooled delta connected on HT side and Star connected on LT side, Vector Group Dyn11, provided with OFF load tap changer to vary secondary voltage from -7.5% to + 7.5 % in step of 2.5 %.Losses should be confined to the limits specified as follows: maximum allowable losses atfull load (100 %) & Half Load (50 %) shall not be exceeded 5838 watts & 2147 Wattsrespectively as per GRlHA RATING, Percentage Impedance: 4.5%. Losses and Impedance are subjected to tolerance as specified in IS 1180. The transformers should be supplied with first filling of oil confirming to IS 335. The transformer should have both side cable end box with neutral brought out complete all as directed by Engineer - in -Charge, and installation of transformer shall be carried out as per IS-10028and comprising with the following standard fittings/Technical specifications:-(a) Lifting lug for transformer and tank.(b) Earthing terminal rating and diagram plate.(c) Air release device.(d) Oil filling inlet pipe with plug.(e) Drain outlet pipe with brass gate valve.(f) Conservator tank with oil level indicator(g) Silica jel breather(j) First fill of oil upto level including conservator tank with fresh new oil conforming to IS335.(k) Type of connection Delta/Star(l) Type of cooling: Oil and Natural Air.(m) Vector group: DYN 11.(n) Temperature rise over an ambient of 50 °C maximum.(o) Cable end box on both side for HT/LT cables of suitable size.(p) Provision of thermometer with pocket.(q) Provision of oil and winding temperature gauge. 95 Supply, install, test and commissioning of LT Panel, Indoor type, powder coated, 2.00 mm thick CRCA Sheet, CPRI approved having, IP 43, MSangle iron section of 50X50X6 mm frame, suitable for 3 Phase 415 volts 50 Hz, AC supply,bus bar chamber with Horizontal copper bus bar for 3 phase and neutral 4 wire system duly insulated with heat shrinkable type sleeves as per colour code, supported on epoxy insulators, factory fabricated, roof canopy, with front and back openable double door system lockable/openable by keys from both sides, louvers & air vent gasket for natural flow of air.The bottom of the outer shell contains a detachable plate having provision for entry of armoured cable of adequate size with glands. The inner shell be made out of 1.6 mm thick CRCA Sheet duly compartmentalised for each control gear with louvers and air vent gasket for natural flow of air and suitable provision to accommodate incomer/outgoing MCCBs/MCBs and metering devices and suitable busbar chamber for passing and connecting UG cables. Providing bus bar for phases and neutral and shall be insulated with colour coded heat shrinkable sleeve and shall be mounted on suitable size F class insulators made on non hygroscopic, non combustile, track resistant, high strength FRP/SMC/DMC material at an interval of not more than 300 mm through out the length of the TPN bus bar all as specified and directed by the Engr-in-Charge. andcomprising as under: The LT Panel comprising of the following:- Main LT PanelHorizontal copper busbar for 3 phase, 440 volts, 50 Hz, 4 wire system of rating 1600 Amps for phases and 1600 Amps for Neutral. 96 Incoming:-Incomer:-ACB 4 Pole, 415 V, 50 KA with Thermal Magnetic Release (Manual Draw out type) of capacity 1250 AmpMetering Unit:- (a) R Y B Indications (LED Type)- 1 sets(b) Digital Multi function meter - 01 No.(c) CTs - 1600/5A, CL-1,15 VA - 1 setOutgoing:-(a) MCCB, thermal magnetic release, 4 pole, 415 Volts, 630 Amps, Ics =100% Icu, breaking capacity 35 KA, Ics =100% Icu- 02 No. (For DG AMF Panel & Spare)(b) MCCB, thermal magnetic release, 4 pole, 415 Volts, 400 Amps, Ics =100% Icu breaking capacity 36 KA- 02 No. (for APFC Panel & FPB 2 Near bulk Store) (c) MCCB, thermal magnetic release, 4 pole, 415 Volts, 320/315 Amps, Ics =100% Icu breaking capacity 36 KA- 01 No. (for FPB 1 Near Adm Block) (d) MCCB, thermal magnetic release, 4 pole, 415 Volts, 200 Amps, Ics =100% Icu breaking capacity 36 KA- 01 No. (for Existing Load)(e) MCCB, thermal magnetic release, 4 pole, 415 Volts,125 Amps, Ics =100% Icu breaking capacity 25 KA- 01 No. (for FPB 3 Near Auction Disposal Store)(f) MCCB, thermal magnetic release, 4 pole, 415 Volts, 32 Amps, Ics =100% Icu breaking capacity 25 KA- 03 No. (for MT Complex, Watch tower no 2, Guard room)(g) Digital Ammeter with suitable CT for each outgoing 97 Supply, install, test and commissioning of LT Panel, outdoor type, powder coated, 3.00 mm thick CRCA sheet, CPRI approved having, IP 54, MS angle iron section of 50X50X6 mm frame, suitable for 3 Phase 415 volts 50 Hz, AC supply,bus bar chamber with Horizontal aluminium bus bar 3 phase and neutral 4 wire system duly insulated with heat shrinkable type sleeves as per colour code, supported on epoxy insulators, factory fabricated, roof canopy, with front and back openable double door system lockable/openable by keys from both sides, louvers & air vent gasket for natural flow of air. The bottom of the outer shell contains a detachable plate having provision for entry of armoured cable of adequate size with glands. The inner shell be made out of 2 mm thick CRCA sheet duly compartmentalised for each control gear with louvers and air vent gasket for natural flow of air and suitable provision to accommodate incomer/outgoing MCCBs/MCBs and metering devices and suitable busbar chamber for passing and connecting UG cables. Providing bus bar for phases and neutral and shall be insulated with colour coded heat shrinkable sleeve and shall be mounted on suitable size F class insulators made on non hygroscopic, non combustile, crack resistant, high strength FRP/SMC/DMC material at an interval of not more than 300 mm through out the length of the TPN bus bar all as specified and directed by the Engr-in-Charge. Feeder Panel No.1 (Near Admn bldg) 98 Horizontal Aluminium busbar for 3 phase, 440 volts, 50Hz, 4 wire system of rating 600 Amps for phases and 600 Amps for Neutral.Incoming:-(a) MCCB, thermal magnetic release, 4 pole, 415 Volts, 400 Amps, breaking capacity 36 KA - 01 No. Ics =100% IcuMetering Unit:- (a) R Y B Indications (LED Type) - 1 sets(b) Digital Multi function meter - 01 No.(c) CTs - 600/5A, CL-1,15 VA - 1 setOutgoing:-(a) MCCB, thermal magnetic release, 4 pole, 415 Volts, 200 Amps, Ics =100% Icu breaking capacity 36 KA- 02 No. (for 2nd floor & spare)(b) MCCB, thermal magnetic release, 4 pole, 415 Volts, 160 Amps, Ics =100% Icu breaking capacity 25 KA- 01 No. (for 1st floor)(c) MCCB, thermal magnetic release, 4 pole, 415 Volts, 63 Amps, Ics =100% Icu breaking capacity 25 KA- 01 No. (for G floor)( d) Digital Ammeter with suitable CT for each outgoing 99 Supply, install, test and commissioning of LT Panel, outdoor type, powder coated, 3.00 mm thick CRCA sheet, CPRI approved having, IP 54, MSangle iron section of 50X50X6 mm frame, suitable for 3 Phase 415 volts 50 Hz, AC supply,bus bar chamber with Horizontal aluminium bus bar 3 phase and neutral 4 wire system duly insulated with heat shrinkable type sleeves as per colour code, supported on epoxy insulators, factory fabricated, roof canopy, with front and back openable double door system lockable/openable by keys from both sides, louvers & air vent gasket for natural flow of air.The bottom of the outer shell contains a detachable plate having provision for entry of armoured cable of adequate size with glands. The inner shell be made out of 2 mm thick CRCA sheet duly compartmentalised for each control gear with louvers and air vent gasket for natural flow of air and suitable provision to accommodate incomer/outgoing MCCBs/MCBs and metering devices and suitable busbar chamber for passing and connecting UG cables.Providing bus bar for phases and neutral and shall be insulated with colour coded heat shrinkable sleeve and shall be mounted on suitable size F class insulators made on non hygroscopic, non combustile, crack resistant, high strength FRP/SMC/DMC material at an interval of not more than 300 mm through out the length of the TPN bus bar all as specified and directed by the Engr-in-Charge. Feeder Panel No.2 (Near Bulk Store) Horizontal Aluminium busbar for 3 phase,440 volts, 50Hz, 4 wire system of rating 600 Amps for phases and 600 Amps for Neutral. 100 Incoming:-(a) MCCB, thermal magnetic release, 4 pole, 415 Volts, 400 Amps, breaking capacity 36 KA - 01 No. Ics =100% IcuMetering Unit:- (a) R Y B Indications (LED Type)- 1 sets(b) Digital Multi function meter - 01 No.(c) CTs - 600/5A, CL-1,15 VA - 1 setOutgoing:-(a) MCCB, thermal magnetic release, 4 pole, 415 Volts, 200 Amps, Ics =100% Icu breaking capacity 36 KA- 02 No. (for Equipment Load & spare)(b) MCCB, thermal magnetic release, 4 pole, 415 Volts, 125 Amps, Ics =100% Icu breaking capacity 25 KA- 01 No. (for Bulk Store)(c) MCCB, thermal magnetic release, 4 pole, 415 Volts, 32 Amps, Ics =100% Icu breaking capacity 25 KA- 01 No. (for Watch Tower No. 1)( d) Digital Ammeter with suitable CT for each outgoing 101 Supply, install, test and commissioning of LT Panel, outdoor type, powder coated, 3.00 mm thick CRCA sheet, CPRI approved having, IP 54, MSangle iron section of 50X50X6 mm frame, suitable for 3 Phase 415 volts 50 Hz, AC supply,bus bar chamber with Horizontal aluminium bus bar 3 phase and neutral 4 wire system duly insulated with heat shrinkable type sleeves as per colour code, supported on epoxy insulators, factory fabricated, roof canopy, with front and back openable double door system lockable/openable by keys from both sides, louvers & air vent gasket for natural flow of air. The bottom of the outer shell contains a detachable plate having provision for entry of armoured cable of adequate size with glands. The inner shell be made out of 2 mm thick CRCA sheet, duly compartmentalised for each control gear with louvers and air vent gasket for natural flow of air and suitable provision to accommodate incomer/outgoing MCCBs/MCBs and metering devices and suitable busbar chamber for passing and connecting UG cables.Providing bus bar for phases and neutral and shall be insulated with colour coded heat shrinkable sleeve and shall be mounted on suitable size F class insulators made on non hygroscopic, non combustile, crack resistant, high strength FRP/SMC/DMC material at an interval of not more than 300 mm through out the length of the TPN bus bar all as specified and directed by the Engr-in-Charge. Feeder Panel No.3 (Near Auction Disposal Store) 102 Horizontal Aluminium busbar for 3 phase, 440 volts, 50Hz, 4 wire system of rating 200 Amps for phases and 200 Amps for Neutral.Incoming:-(b) MCCB, thermal magnetic release, 4 pole, 415 Volts, 125 Amps, breaking capacity 25 KA- 01 No. Ics =100% IcuMetering Unit:- (a) R Y B Indications (LED Type) - 1 sets(b) Digital Multi function meter - 01 No.(c) CTs - 200/5A, CL-1,15 VA - 01 setOutgoing:-(a) MCCB, thermal magnetic release, 4 pole, 415 Volts, 100 Amps, Ics =100% Icu breaking capacity 25 KA- 02 No. (for Store Dispatch Complex & Spare)(b) MCCB, thermal magnetic release, 4 pole, 415 Volts, 32 Amps, Ics =100% Icu breaking capacity 25 KA- 03 No. (for Pol store, Auction disposal store, Covered Hard Standing)(c) Digital Ammeter with suitable CT for each outgoing 103 Supply and fixing poly carbonate street light junction boxes IP 66/67 Weather proof suitable for outdoor installation having minimumsize255 x 355 x 122 including suitableCable connecting Terminals, Cable lugs, including provn of one No. MCB SP 6 Amps for operating the street light fittings, Suitable Cable Glands as per site requirement, all as directed by the Engineer-in-Charge. 104 S & F Street light bracket made out of GI tubing 32/40 mm dia, light grade of length1.2 mtr long bend to shape suitable for security light fitting with necessary MS clamp-02 Nos with one coat of anti corrosive primer and two coats of aluminium paint including nut, bolt, washers and 3 core FRLSinsulated sheathed, multistranded copper conductor of size 1.5 sqmm for phase and neutral and 1.5 sq mm for earthing drawn throughthe poles for connection from junction box to light fitting complete etc all as specified.Note: Phase should be Red/Yellow/Blue, neutral should be black and earthing wire should be green in colour. Two runs of cable for phase and neutral and one run of cable for earth will be measured and paid as one unit length. 105 Supply and fixing of LED flood light, 200W, watt 230 V, AC outdoor type with thermal management in multiple optics and equipped with IP66 protection, with impact and corrosion resistant complete with driver and lamp and made up of pressure die cast aluminium housing with toughened glass and high power LEDs and secondary lenses with IP protection incl system efficiency >110/120LPW 10KV SPD included Energy saving, environmental friendly and general purpose lighting complete all as specified and directed Engineer-in-Charge. Make : Make : Crompton/Philips/Wipro 106 Supply and fix High Mast Panel outdoor type, suitable to take load up to 6 KW, Conforms to IS/IEC 60947-4-1, Provided with Protection Degree IP 54, Extended wide band (150 Vac - 300 Vac) coil, FRLS (Fire retardant low smoke) Internal wiring, In-built Short-Circuit Protection, Class H Insulation, 3 Phase 415 Volts AC with the following accessories:Phase : 3 Phase, 415 VoltsMax Load Capacity : 6 KWTimer type: AstronomicalContactor Rating : 32 A TPMCB Rating : 63 A TPNMake : Crompton/ Philips/Wipro 107 Supply and laying DWC (Double wall Corrugated) duct pipe outer dia 63 mm and inner dia 50 mmconforming IS 16205 (Part 24 ) for protection ofelectric cable complete all as specified and directed. ( for 10 sqmm St light cable & 16 Sqmm cable) 108 AVIATION OBSTRUCTION LIGHTSupply and fix aviation obstruction light integral aviation light comprising of aluminium housing with polycarbonate enclosure, 240 volt with timer switch and one No.10 A, MCB, SPN 230 V with fixed enclosure complete all as specified and directed by Engineer-in-charge.Make:- Bajaj cat No BGAV 302 LED or equivalent in Philips/Crompton/Surya 109 INCINERATORSupply, fixing and testing of Solid waste Electric Incinerator, single chamber type having a combustion chamber supported with electric coil for generating sufficient heat to burn 100Kg/hr solid waste, retains and re-burns the exhaust gases for minimum of 2 seconds at 850°C, Stainless steel stack for longevity, fitted with a Velocity Cowl as standard, Chamber designed for maximum air flow and circulation which in turn improves efficiency and total burn time, easy to open and close loading door, designed to increase operator safety, steel cladding to reduce risk of infection and increase longevity of system with working temperature not less 450 degree Celsius mounted on foundation as recommended by OEM including electrical control panel with suitable size MCCB, relays & contactor recommended by OEM complete all as complete all as specified and directed.Note:(a) The electrical works including electrical LT panel, internal wiring of the LT panel, suitable size copper wires from panel to Solid waste Electric Incinerator as recommended by OEM to operate the Solid waste Electric Incinerator of capacity 100 Kg/Hr to make Solid waste Electric Incinerator operational is deemed to be included in the rate quoted. (b) All Electrical works shall be carried out as per relevant BIS/lS equivalent standard norms only and also in accordance with the latest edition of the Indian Electricity Act / rules formed there under and as amended from time to time.(c) Any other works (mechanical, electrical & Civil) connected to installation, testing & functional requirement of Solid waste Electric Incinerator of capacity 100 Kg/Hr all as mentioned above and which is not mentioned or included in this Schedule but required at site necessary shall be carried out by the contractor and quoted rate shall deemed to included for the same.(d) Foundation/Plinth/Base: shall be provided as per manufactures recommendations, however minimum 0.5m space should be available all around the Solid waste Electric Incinerator and height of plinth shall not be less than 0.5 M 110 Supply & fixing MCCB, thermal magnetic release, 4 pole, 415 Volts, 200 Amps, breaking capacity 36 KA- 01 No.Ics =100% Icu with Sheet metal enclosures fixed properly at directed location and connecting/testing complete all as directed. 111 ELECTRIC SIRENSupply and fixing Sirens Electronic type Horizontal Double Mounting Three Phase 400/440V, 2800 RPM 50 C/s Flame Proof, audible range 3.5 Km, 2 HP, continuous normal operation for at least 50 minutes with on/off system complete all as specified and directed. 112 Supply and fix advance Sirens controller Electronic type suitable to operate on 3 phase, 415 volt AC 50 Hzcomplete all as specified and directed. 113 Supply & fixing MCCB, thermal magnetic release, 4 pole, 415 Volts, 63 Amps, breaking capacity 25 KA- 01 No.Ics =100% Icu with Sheet metal enclosures fixed properly at directed location and connecting/testing complete all as directed. 114 SOLAR POWER PLANTDesign, supply, installation testing and commissioning of roof top solar photovoltaic power plant (ON-GRID) on roof top of existing bldg of capacity 150 KWp, power evacuation at 415 Volt 3 phase system all as per guidelines/norms issued by MNRE & Indian Metrological Deptt approved Solar Radiation Data viz Direct Normal Irradiance, Global Horizontal radiance etc complete comprising with the following Solar Photo Voltaic Plant.(a) Design, supply, installation, testing and commissioning of Solar PV Modules capable of generating 150 KWp (AC) electricity at 415 Volt 3 phase system. These Solar PV Modules of 540 watt PERC with a modular efficiency of 17-19.84% as per IEC and MNRE standard or as per approved design parameters with Poly/Multi Crystalline Silicon Solar cells of minimum wattage of 540 watt with minimum 144 cells & efficiency not less than 17 -19.84%, conforming to IEC 61215, IEC 61730, IEC 61701. Solar PV Module should be of approved Indian Brand only and Qualify under the Domestic Content requirement (DCR) norms of NVVN/SECI and testing requirement fixed by MNRE. The PV modules shall be warranted for a period of minimum 25 years, Solar PV modules used in system shall be warranted for their output peak watt capacity, which should not be less than 90% at the end of Ten years and 80% at the end of Twenty Five years. Each Solar PV Module must use RF identification tag. The following information must be mentioned in the RFID used in each module:Name of manufacture of PV module, Name of manufacturer of Solar cell, Month & year of manufacturer (for solar cell and module), Country of origin (lt is mandatory to use cells and modules manufactured in India). I-V curve of the module, Wattage, LM, V-M, & FF for the module, Unique Serial No & Model No of the module, Date & year of IEC PV qualification certificate, Name of the test lab issued IEC certificate. The PV modules used in the solar power projects must qualify to the latest edition of the following International Electro technical Commission (IEC) P module qualification test or equivalent BIS Standards. The PV module must be tested and approved by one of the IEC authorized test centres. 115 (b) Material and labour for Module Mounting structure (MMS) fabricated from hot dip galvansied iron section of suitable size with specified tilt angle according to site requirement & optimum angle to achieve maximum benefit of solar energy and suitable to withstand 180 Kmph wind speed all as per approved design parameters as per MNRE standards and to match with the existing site conditions. Necessary roof treatment to avoid any seepage in future shall be done by the Contractor and the amount included in the rate quoted. The roof tiles shall be dismantled and refixed back in original position. Structure shall be built with brick masonry basement of adequate size as per direction at site including all necessary civil work required for the foundation.(c) Supply, laying & Testing of DC cable minimum size 4/6sq mm multi stranded copper conductor, conforming to relevant IS, weather proof UV resistant with operating temperature up to 120 degrees, minimum rated voltage 1100 volt for inter connection of SPV Modules to array junction box including suitable size of cable lugs, male & female MC4 connectors & joints etc.(d) Supply, installation test and commissioning of protection devices MCCB 400 A, isolator and three phase 4 wire LT energy meter, array junction boxes having rating 150 KWp with over voltage protection and surge protection.(e) Supply, installation, test and commissioning of Grid tie Solar Power conditioning unit / inverter of minimum capacity 150 KWp(DC to AC 415 V in Three phase system) all as per approved design parameters & capable of generating output voltage 415 V AC at rated load condition with efficiency not less than 98 %, conforming to IEC 600682-2 NDE standards with power reduction, LVRT with protections for anti-islanding, Ground fault monitoring, Grid Monitoring, AC & DC Over voltage and under voltage protection, AC & DC short circuit lover current protection and DC reverse polarity protection, graphic display etc. all as specified and as directed.(f) Material and labour for Earthing for Lightning protection for SPV modules etc as per IE rule, MNRE guide line & BIS all as per approved plan complete with galvanised earth plate electrode 600x600x6 mm thick buried directly in ground vertically (earth pit not less than 2.25 mtr deep below normal ground level) with top edge of plate not less than 1.5 mtr below normal ground level connected to and including Gl strip 32x6mm size protected with Gl medium grade pipe 40mm dia for earth electrode up to test point by means of GI nuts, bolts, check nuts and washers including earth work excavation, PCC (1:3:6) type Cl pit and RCC cover ( 1:2:4) type Bl and funnel, with necessary charcoal, salt etc complete. 116 (g) Supply and fixing aluminium strip of size 25 x 3mm thick for roof / down conductor fixed on insulators/ saddles of suitable size for SPV modules lightning protection upto interconnection between Roof top LA to Ground Earthing system. (h) AC Cable: Supply and laying of 150 Sqmm LT XLPE insulated, screened PVC bedded, sheathed with multi-stranded aluminium conductor armoured with galvanised steel wire 1100 volts grade heavy duty conforming to IS 150 Sqmm x 3.5Core as per site requirement.Note (i) :-(a) Before quoting the bid, Contractor or his authorised Engineer/consultant must visit the proposed site to study the site condition.(b) Before commencement of work, contractor shall submit drawings & lay out plan with scale including required qty to Accepting Officer for approval.Note(ii):-(a) The mechanical structures, electrical works and overall workmanship of the Grid solar power plant must be warrented for a minimum of 5 years.(b) All Mechanical, Electrical works shall be carried out as per relevant BIS/lS equivalent standard norms only and also in accordance with the latest edition of the Indian Electricity Act / rules formed thereunder and as amended from time to time.(c) Any other works (mechanical, electrical & Civil) connected to installation, testing & functional requirement of solar photovoltaic power plant of capacity 150 KWp (AC) all as mentioned above and which is not mentioned or included in this Schedule A but required at site necessary shall be carried out by the contractor and quoted rate shall deemed to included for the same(d) Contractor shall provide adequate Spares/items required for minimum period of 1 year maintenance including DC & AC items under scope of work.Note (iii) : Design report shall be submitted before execution of Work at site by the contractor toGE for his scrutiny / comments and futher submitted to AO for obtaining approval. 117 DG SETSupplying, installing, testing and commissioning, factory assembled silentDiesel Engine driven generator set, fully wired alternator AC to give an out put of 400 KVA continuously rating at a power factor 0.8 lagging, 3 phase 4 wire, 415 volts 50 Hzsupply, 1500 RPM, directly coupled with diesel engine liquid cooled mounted on common base frame complete with floor mounting fuel tank (service tank) of adequate capacity with fuel line & accessories, PCC foundation work as per manufacturers instructions, vibration damper pads, control panel & other accessories etc and comprising of following.(a)Diesel Engine: Liquid cooled turbo charged with after cooler to deliver suitable BHP at 1500 RPM under NTP conditions of BS 5514 and conforming to IS 10001/ 10002, DIN 6271 & ISO 3046 with an overload capacity of 10% for one hour in any 12 hours continuous operation with the following accessories:. Diesel engine of rated speed at full load electric start developingwithsystem with radiator and including electronic governor control of class A1, engine control panel, lub oil pump, water pump, fuel tank, exhaust pipe with silencer and suitable for electric start with batteries ofadequate capacity and suitable for alternator of specified capacity complete with fly wheel direct/flexible coupling and coupling guard complete.(a) Radiator with blower fan or heat exchanger with guard.(b) Pipe coupling for engine cooling system piping.(c ) Corrosion inhibitor coolant(d) Paper element filters(i) Fuel filter(ii) Lube oil filter(iii) By pass(e) Fly wheel housing and fly wheel to suit alternator.(f) Engine bearing mechanism in fly wheel housing.(g) Shut off coil with safeties for LLOP/HWT/over speed.(h) Dry type air cleaners and vacuum indicators.(j) Residential silencers.(k) Stainless steel exhaust flexible bellows. 118 (l) Motor driven priming pump.(m) Battery charging alternator.(n) Exhaust piping made out of STIC C class, MS pipe inclusive of all accessories and hardware, necessary supports scaffolding as per manufacturers recommendations to sustain back pressure with rain cap.(o) Mineral wool insulation 2 inch thick suitable for 400 degree Celsius temperature cladded with aluminium sheet o30 gauge for the entire length of exhaust pipe.(p) First fill of oil, coolant and diesel during commissioning and 12 hours testing.(q) Interconnecting copper cabling of adequate capacity batteries control.(r ) Fuel pipe class STIC 1 /1.5 /2 dia - 01 lot(s) Self starter 12 volts DC.(t) Electric operated electronic governor.(u) Fuel injection pump.(v) No of cylinders - 12 No VEE(w) Electronic instrument panel, complete with all accessories as per manufacturers specifications displaying the following:-(i) 12vx2 nos -24V Battery. (ii) Water temperature.(iii) lubricating oil pressure.(iv) Engine speed -1500Rpm(v) Engine hours(vi) Frequency.(vii) Voltage.(w) Safety control (Trip and indication).(i) High water temperature(ii) Low lube oil temperature(iii) Overspeed stop 119 (x) Base frame: Sturdy, fabricated welded construction, channel iron base frame (duly painted) for mounting engine and alternator as per manufacturers design alonwith AVM pads.(y) Battery:-24 volts(2x12v Battery) DC, 180AH, maintenance free battery conforming to IS:14257 with leads & terminals (Make- Excide/Amron).(z) Fuel tank:12 hrs. full load diesel storage capacity fuel tank with mounting brackets factory made of 5mm thick HR/MS sheet with level indicator fuel inlet, fuel outlet, air vent, drain plug, in let arrangement for diesel filling fro exterior canopy (without opening its panel) etc complete all as specified and directed.(aa) Isolator panel with 250 amp MCCB(ab) Auto logic panel for automatic stat(b) Alternator: Alternator suitable rated for 400 KVA, 0.8 pf , 415 volts, 3 phase, 4 wire, 50 Hz at 1500 RPM, self excited and self regulated with AVR brushless, screen protected, drip proof , insulation class-H, IP -23, voltage regulationgrade - VG 3 self ventilated and conforming to BS: 5000 / IS: 4722 suitable for engine as mentioned here-in before, conformig to IS: 13364(part-1)Make: KOEL GREEN / stampford/crompten/kirloskar/Greaves(c) Acoustic Enclosure:- M & L for acoustic enclosure for the above 400 KVA DG set to reduce noise level to 75 dB measured at 1.0 meter distance for audible frequencies as per guide of Central Pollution Control Board andmanufacturers specification and comprising of following from authorised GOEMs of Gen Set manufacturers specified :-(i) Sound insulation : 100mm thick Rock wool (Density 64 Kg/Cum).(ii) Outer body : 1.6mm thick CRCA(iii) Door : 1.6mm thick CRCA(iv) Base frame : ISMC 300(v) Inside illumination : 1 No.- 1 x 18 watt LED fitting of make Phillips/ Bajaj/ Crompton.(d) AMF Control panel:- Factory fabricated cubicle type, free standing, floor mounted, indoor type, IP-43, AMF control panel, provided with removable rear panels & hinged front panel for easy accessibility, fabricated out of not less than 2.0mm thick CRCA sheet including two coats of powder coated paint over a coat of red oxide primer etc and comprising of following: 120 (e) AMF control circuit with 4 pole MCCB 630 Amps - 2 nos, with ultimate breaking capacity Icu-50 KA at 415 volts and microprocessor release conforming to IEC 60947 Part-I with breaking capacity Ics=Icu at 415 volts , thermal overload setting 70% to 100%, short circuit setting 5 to 10 times-02 Nos. for main supply & DG set supply with HRC back up fuse complete with all DC control relays/ Line voltage monitor (LVM) as per OEM specifications incorporating motorised stored energy operating Engine start, stop, three attempt starting facility and failure to start etc.(f) Digital load manager : Three phase 4 wire indicating V,I,PF, KVA, KW, F of Enercon make with serial communication port model No.EM6400 with class 1.0 accuracy meter or equivalent make suitable rating of CT per phase- one No.(iii) Indication lamp R, Y, B with 3 Nos. of 2A HRC fuses-10 sets.(iv) Bottom gland plate for incoming and outgoing cables.(v) Circuit diagram plate.Note :- DG set should be as per CPCB -4 latest norm wef 01 July 2023 of National Clean Air programme (NACP) Act 1981. 121 Supply, install, test and commissioning of LT Panel, Indoor type, powder coated, 2.00 mm thick CRCA Sheet, CPRI approved having, IP 43, MSangle iron section of 50X50X6 mm frame, suitable for 3 Phase 415 volts 50 Hz, AC supply,bus bar chamber with Horizontal aluminium bus bar 3 phase and neutral 4 wire system duly insulated with heat shrinkable type sleeves as per colour code, supported on epoxy insulators, factory fabricated, roof canopy, with front and back openable double door system lockable/openable by keys from both sides, louvers & air vent gasket for natuaral flow of air.The bottom of the outer shell contains a detachable plate having provision for entry of armoured cable of adequate size with glands. The inner shell be made out of 1.6 mm thick CRCA Sheat duly compartmentalised for each control gear with louvers and air vent gasket for natuaral flow of air and suiatable provision to accomodate incomer/outgoing MCCBs/MCBs and metering devices and suitable busbar chamber for passing and connecting UG cables.Providing bus bar for phases and neutral and shall be insulated with colour coded heat shrinkable sleeve and shall be mounted on suitable size F class insulators made on non hygroscopic, non combustile, track resistant, high strength FRP/SMC/DMC material at an interval of not more than 300 mm through out the length of the TPN bus bar all as specified and directed by the Engr-in-Charge. Feeder Panel No.1 (DG Panel ) 122 Incoming:-(a) MCCB, thermal magnetic release, 4 pole, 415 Volts, 630 Amps, breaking capacity 36 KA - 01 No. Ics =100% IcuMetering Unit:- (a) R Y B Indications (LED Type) - 1 sets(b) Digital Multi function meter - 01 No.(c) CTs - 800/5A, CL-1,15 VA - 1 setOutgoing:-(a) MCCB, thermal magnetic release, 4 pole, 415 Volts, 400 Amps, Ics =100% Icu breaking capacity 36 KA- 02 No. (for Package AC Bulk Store & spare)(b) MCCB, thermal magnetic release, 4 pole, 415 Volts, 160 Amps, Ics =100% Icu breaking capacity 25 KA- 01 No. (for Pump House & Fire Pump)(c) MCCB, thermal magnetic release, 4 pole, 415 Volts, 80 Amps, Ics =100% Icu breaking capacity 25 KA- 01 No. (for Incianator)(d) MCCB, thermal magnetic release, 4 pole, 415 Volts, 32 Amps, Ics =100% Icu breaking capacity 25 KA- 07 No. (for Terrace pump 1, Terrace pump 2, Power House, High mast 1, High mast 2, Street Light)(e) Digital Ammeter with suitable CT for each outgoing(f) Astro Time switch for 3 phase 20A- 1 No(g) 3 Phase Power contactor 20 amps, with 230 coil 123 SEWAGE DISPOSALM & L for laying of DWCPE sewage pipes line 200 mmdia borepipe sftiffnessclass SN 8 includingsealing of joints fittings etc complete with collers complte all as spcified and directed 124 M & L for laying of DWCPE sewage pipes line 150 mmdia borepipe sftiffnessclass SN 8 includingsealing of joints fittings etc complete with collers complte all as spcified and directed 125 COMPOUND WALLS & F Concertina Coil of 600/700 mm outer dia made out of 2.60 mm dia spring steel wire dipped in corrosion preventive fluid (rusilo 901) of castrol make each coil having min 50 turns (circles) covering 6 m and an average weight not less than 8.57 Kg (plus or minus 5 %) incl handle and spike at both ends of coil erected in position on top of mild steel angle by fixing with 1.70 mm GI wire for securing, coil with fish hook bars, incl necessary welding to MS Sections etc all as specified and directed. 126 GREEN BUILDING NORMS(GRIHA CONCEPT)Supply and Install Organic Waste Converter fully automatic having capacity 50Kg/day, having internal tank made of high quality stainless steel while external panels are powder coated for enhanced product life with necessary electric control panel, cabling necessary civil works for installing machine etc with following requirements:-Type of machine: Fulley automatic in-vessel composterComposting method: 24 Hrs. Micro-organisms-based compostingmachine Type of microganism used: Heat resistant thermophilic bacteria Final Output: Dry organic Soil conditioner/Soil supplementsCycle time: 24Hrs Volume reduction in 24Hrs: 80-85% Internal tank: Stainless steel type Main agitator Shaft: Stainless steel type Input voltage: 415VSpecial features: VFD as standard across all models, Touchscreen standards Daily waste processing: 150Kgs Rated capacity: 7KWPower consumption (KWH par cycle): 13-15Length: 1650, Width: 850,Height: 1455 127 Supply, installation, testing and commissioning Three phase energy meter with the following specifications: Microprocessor based three phase, smart electricity meter, equipped with a bi-directional cellular (NB-IoT) communication that allows it to interact with the head end system (HES) for data collection and configuration with adequate security including electronic static pre paid cum postpaid energy meter rating 415 Volts, 50 Hz of range 10-100 Amps, complying to IS16444:2015 (reaffrimed 2020) and conforming to IS 3779 with LED display and parameters like Voltage, Current, Frequency, Power, Power factor, KWH/KVA, default in built dual source, inbuilt long range (LORAWAN) Communication suitable for outdoor LoRa data accumulator and also compatible for Prepaid and Postpaid online energy monitoring billing system with disconnection /reconnection through remote software / data export to ERP complete with 5 Years warranty.Note:(a) The contractor would be responsible for removing the existing meter, noting down the reading and depositing it with the MES AGE E/M store complete all as specified & directed.(b) The Energy Meter to be capable of running in both prepaid and postpaid mode.(c) The meters to carry 5 year warranty. (for entire system) 128 Supplying, Fixing, Commissioning and testing of configuration of cloud Hosted multi user web based software with following modules:(i) Head End System (HES): to acquire meter data automatically from DCU sand monitor parameters acquired from meters.(ii) Meter Data Management ModuleThe meter data management module would be responsible for collecting the data from the data concentrator and make the data available to the billing system. The system would support offline meter(a) 30 min instantaneous data from all the meters for seven parameters Cumulative Energy. Cumulative Apparent Energy (as applicable), Power, Current, Voltage, Power Factor and Frequency(b) Monthly billing survey data for cumulative energy and max demand(iii) Billing Module: The billing module would collect the data from the meter data management module, calculate the energy consumption, calculate billing determinant and make energy data/billing data available to admin and end users. The billing module would include functionalities for tariff setup, bill format setup, bill adjustment, occupation billing and vacation billing. It would allow postpaid and prepaid functionality as required.(iv) Occupation and Vacation Module: The system would support occupation/vacation based on the unit catagories. The system would support automatic data capture on occupation and vacation events.(v) Website: There would be a dedicated website forAGE/GE and BSO team to view all the data and information alongwith customer portal for use of customer. The designated users in MES would have the admin access to the application. The MES Staff would also have the access to the key information on mobile App (AndroiandiOS based) for admin use complete all as specified and directed.(vi) Customer Module: The system would include a customer portal for the resident/occupants to login and view their own energy /billing data and recharge facility. There shall be consumer App (Android and iOS based) also to log in and view their own energy/billing data and recharge facility.(vii) Communication Module :The system would provide communication of energy data and bills via print, email and sms methods. 129 (viii) Meter Master Data: The system would support meter data repository. The system would support meter replacement process.(ix) Excel Export: the system would support export of metering and billing data in excel and pdf format.(x) Energy Accounting module: The system would include features of energy accounting, the system would to able to account for total energy block wise, facility wise and would also allow calculations of the unaccounted energy in case total energy meter is also available.(xi) Prepayment/Recharging Facility:The system should periodically monitor the energy consumption of prepaid consumers and decrease the available credit based on the consumption. The system should allow online/digital recharging through consumer App (Androidand iOSbased) and Web portal. The configuration and necessary arrangement for payment gateway and E-MRO facility shall be deemed to be included in the quoted rate. The system should sendconnect/disconnect command on the basis of available credit.Low credit alarm: The system will give an alarm over the consumer App and SMS to the registered mobile number in case the credit in the meter goes down be low apredefined limit.Emergency credit: The meter will work even when the credit falls down to zero to prevent disconnection. This limit shall be configurable. The system should support happy hours inorder to prevent disconnection in non working hours and on holidays. The Happy hours should be configurable complete all as specified and directed. 130 Supply, Installation, Testing and Commissioning of DCUs/Gateways and the arrangement of Sim cards or Internet to enable reliable medium for two-way communication between Smart Meter & HES. The data acquisition (Push/Pull) frequency shall be, configurable. It shall push events such as tamper, power off etc. to HES immediately on occurrence/receipt from meters. It shall have provision for the cellular, WiFi and Ethernet communication for the backhaul to HES. It shall be capable to handle data of minimum 1000 Nos. of any type of smart meter (1ph/3ph).It shall be able to communicate with the nearest meters at a distance of at least 500 m, depending on topographical features. Communication of the nearest meters with other meters shall be established through appropriate mesh formation. RF Mesh shall support self-forming and self-healing features. The equipment shall be weather proof and dust proof (minimum rating: IP54 for indoor and IP65 for outdoor installation). It shall have rechargeable battery with backup for 1(one) hour for normal meter reading, to push tamper event, carry out on demand reading, etc complete all as specified and directed. 131 Hosting GPRS (4G) charges for Gateway for five years from the date of completion F Including 2 years waranty and 2 years Maintinance after warranty) Make:-Airtel/Jio/Vodafone 132 Supply and installation of digital Water flow meter 50mm suitable for domestic and commercial applications complete all as specified and directed. 133 Supply and installation of digital Water flow meter 40mm suitable for domestic and commercial applications complete all as specified and directed. 134 ARBORICULTUREM & L for excavation of pits size 30cm x 30cm x 30cm in loose soil and filling the pit with mixture of river sand and approved top soil in the proportion of 1:3 mixed with 30% of cow dung powder, 100gms of bone meal and 100gm of neem cake powder 135 All as per item No 13.121 above but pit size 60cm x 60cm x 60cm 136 Supplying and planting red palm or royal palm healthy sapling having 45cm height and shall have a minimum height of 65cm after 6 months 137 Supplying and planting coconut tree healthy sapling having 75cm height and shall have a minimum 95cm after 6 months. 138 Supplying and planting flower plants(Champa/ hybrid hibiscus/ Hybrid west Indian Jasmine/ Hybrid Plumeria white plant/ Panama yellow plant/ Oleander) healthy sapling having 10cm minimum height and shall have a minimum 25cm to 30cm height after 6 months. 139 Supplying and planting phylanthus healthy sapling having 15cm to 30cm height and shall have a minimum 45cm height after 6 months. 140 Supplying and planting bougainvillea colour flower plants healthy sapling having 15cm to 30cm height and shall have a minimum 45cm height after 6 months. 141 Supplying and planting song of India flower plants healthy sapling having 15cm to 30cm height and shall have a minimum 45cm height after 6 months. 142 Supplying and planting dracaena flower plants healthy sapling having 15cm to 30 cm height and shall have a minimum 60cm height after 6 months. 143 Supply and planting mexican grass including providing manure as directed. 144 PILE FOUNDATIONBoring 450 mm dia piles to any depthin any type of soil/ strata by anyapproved method, complete all as shown on drawings and as specified anddirected.Note:- The quoted rate shall include for mobilization and demobilisation of piling equipment, making approaches to site or point of pile boring if necessary. Nothing extra shall be paid on this account. 145 Boring for bored cast in situ pile 600 mm dia to any depth through any type of soil / strata, using DMC method (Direct Mud Circulation)and getting out & disposal of spoil to any distance outside of MD land , complete all as specified and as directedby the EngineerIn Charge 146 M & L Reinforced cement concrete of grade M-35 design mix (RMC) as per IS-456using 20 mm graded stone aggregate in cast in situ DMC bored pile of any length / any sectionscomplete all as specified and as shown on drg 147 M & L Reinforced cement concrete of grade M-35 design mix (RMC) as per IS-456using 20 mm graded stone aggregate in pile caps / grade beams complete all as specified and as shown on drg 148 Providing TMT bars (CRS/HCRM/CRM) in reinforcement 10 mm dia and over for bored cast in situ piles of any length and any dia all as shown on drgs including cut to length, bend to required shape, cranking/hooking ends if necessary and binding with and including 0.9mm dia MS wire (annealed) or welding so as to secure the bar firmly in position/ required shape complete all as specified and shown on drgs (Fe-500D). 149 Providing TMT bars (CRS/HCRM/CRM) in reinforcement 10 mm dia and over for pile caps and grade beams, cut to length, bent to shape required, hooking ends and binding with and including 0.9mm dia MS wire (annealed) or welding so as to secure the bar firmly in position/ required shape complete all as specified and shown on drgs (Fe-500D). 150 All as per item No 13.136 here-in-before but5mm dia and over upto and including 10mm dia as in helicals for piles and stirrups for grade beams complete all as specified and directed. 151 M & L for providing PCC (1:4:8) type D-2 using 40 mm graded stone aggregate for concrete layer below pile caps foundation complete all as specified and directed. 152 Formwork to sides of pile caps/ grade beams and similar work, rough finished surface of concrete flat all as specified and as directed. 153 M & L for carrying out non destructive integrity test all as per IS 2911 (Part 4) 2013 for 600 mm dia cast in situ piles including mobilising and removing the testing equipments from site after testing is completed all as specified and directed. 154 M & L for carrying out Initial Load test (vertical load test) cast in situ piles of 600 mm dia as per IS 2911 (Part 4) 2013 including mobilising and removing the testing equipments from site after testing is completed all as specified and directed.(Note :- Providing and installing test piles shall measured and paid separately) 155 M & L for carrying out Initial (lateral load test) cast in situ piles of 600 mm dia as per IS 2911 (Part 4) 2013including mobilising and removing the testing equipments from site after testing is completed all as specified and directed.(Note :- Providing and installing test piles shall measured and paid separately) 156 M & L for carrying out Initial load test ( pull outtest) of cast in situ piles of 600 mm dia as per IS 2911 (Part 4) 2013including mobilising and removing the testing equipments from site after testing is completed all as specified and directed.(Note :- Providing and installing test piles shall measured and paid separately) 157 M & L for carrying out Routine load Test (Vertical load)all as per IS 2911 (Part 4) 2013 for 600 mm dia cast in situ piles including mobilising and removing the testing equipments from site after testing is completed 158 Testing of piles (Initial load test) for 450mm dia cast in situ bored piles all as per IS including removing the testing equipments from the site after testing is completed all asspecified and as directed

BRR : 9544088 Tender For Composite Works For Ambient Air Heating System Project At Kll Dabhol; 1 PIPING-OFFSITES 2 PIPING (ABOVE GROUND) :-Transportation of all piping items from Owners storage point to work site/work shop; fabrication including cutting, edge preparation, (inclusive of grinding the edges of pipe, pipe spools, fittings, flanges etc. to match with the mating edges of uneven/different thickness wherever required); fitup, bending, preheating wherever required, welding, threading, and laying of pipes and pipe spools (spools along with supports) of all types and thickness over sleepers, overhead on racks and at all elevations, hook-ups with existing piping, connecting with equipment nozzles, strainers, steam traps, static mixers, sight flow indicators, thermal sleeve, orifice assemblies, spray nozzles, rotameters, tappings for pressure gauges, thermowells, sample connections, sample coolers, closed sample system cabinets etc. and fixing of gaskets, bolts, nuts including application of torque wherever requiredandall other inline instruments and fittings, like elbows, reducers, tees, flanges, spectacle blinds and spacer and blinds, piping specials such as mitres and fabricated fittings, vents, drains (but excluding reinforcingpads), SW valves upto 1.5 NB, Steam Supply/ Condensate Recovery stations(Cast/Fabricated), Supplyandwelding of Strip as per EIL Std 7-51-0112 to all pipes before hydro-testing at exit points of Units for earthing purpose; alignment, cleaningandflushing by water/compressed air,hydrostatic, pneumatic, vacuum, spark testing and any other type of testing as specified draining, drying by compressed air, performing Positive Material Identification(PMI) using alloy analysers, completing all such works in all respects (including preparation of isometrics as mentioned in the Scope of Work for the job) as per the specifications, drawings and instructions of Engineer-in-Charge. PMI shall be performed by third party as defined in PMI spec.Rates for tubing (if any) shall include rates for valves, fittings, all in line instruments and testing etc. Carbon steel piping includes LTCS piping also. Erectionof all inline instruments like flow instrumentsandspecialty items like static mixers, sample coolers, thermal sleeve, air mixers, exhaust head, rupture disk, flow meters, venturi tube, flame arrestor, thermal flow switch etc. except valve shall be considered as part of piping and separate payment shall not be made on this account. Note : Contractor to refer to Instrumentation SOR for specific details and rates of Instrumentation items not covered herein. 3 CARBON STEEL PIPING (NON IBR); THK. <= 10MM 4 FABRICATION (BUTT WELD- MANUAL) 5 NB UPTO 1.5 INCH 6 NB 2 INCH - 6 INCH 7 NB 8 INCH - 14 INCH 8 NB 16 INCH - 24 INCH 9 NB 26 INCH - 36 INCH 10 FABRICATION (FILLET WELD) 11 NB UPTO 1.5 INCH 12 ERECTION (OTHER THAN SPOOL) 13 NB UPTO 1.5 INCH 14 NB 2 INCH - 6 INCH 15 NB 8 INCH - 14 INCH 16 NB 16 INCH - 24 INCH 17 NB 26 INCH - 36 INCH 18 CARBON STEEL PIPING (NON IBR); THK. > 10MM AND <= 20MM 19 FABRICATION (BUTT WELD- MANUAL) 20 NB 8 INCH - 14 INCH 21 NB 16 INCH - 24 INCH 22 NB 38 INCH - 48 INCH 23 ERECTION (OTHER THAN SPOOL) 24 NB 8 INCH - 14 INCH 25 NB 16 INCH - 24 INCH 26 NB 38 INCH - 48 INCH 27 STAINLESS STEEL PIPING (NON-IBR); THK. <= 10MM 28 FABRICATION (BUTT WELD- MANUAL) 29 NB UPTO 1.5 INCH 30 NB 2 INCH - 6 INCH 31 FABRICATION (FILLET WELD) 32 NB UPTO 1.5 INCH 33 ERECTION (OTHER THAN SPOOL) 34 NB UPTO 1.5 INCH 35 NB 2 INCH - 6 INCH 36 VALVES :- Transportation of all types of valves (Including special valves and motor operatedvalves) from Owners storage points to contractors stores/worksite and installation of valvesfor all rating including assembly of valves accessories like air bottles etc, if any, fixing of gaskets bolts/nuts wherever required and performing Positive Material Identification(PMI) using alloy analysers as per specification, drawings and directions of Engineer-in-Charge. Note : For PRDS, PSVs, TSVs, Control valves, On-Off/Shutdown valvesandSelf actuating valves all details and rates shall be as per Instrumentation SOR. 37 FLANGED/WAFER VALVES INCLUDING MOV (UPTO 600#) 38 NB2.000 INCHES 39 NB3.000 INCHES 40 NB4.000 INCHES 41 NB6.000 INCHES 42 NB8.000 INCHES 43 NB 10.000 INCHES 44 NB 12.000 INCHES 45 NB 20.000 INCHES 46 NB 24.000 INCHES 47 NB 42.000 INCHES 48 SPRING SUPPORT ASSEMBLIES :- Transportation of all types of spring support assemblies from Owners storage points to contractors stores/worksite and installation of spring support assemblies for all rating including assembly, if any, fixing of gaskets bolts/nuts, welding attachments wherever required and performing Positive Material Identification(PMI) using alloy analysers as per specification, drawings and directions of Engineer-in-Charge. Contractor to ensure that travel stops are removed and spring is locked in cold load position for Hydrotest. It shall be ensured that locking devices are removed and springs are properly set at hot load position during commissioning. 49 SOR Sl. No.: 49 || PART NO: 0 || SOR NO: B861-000-16-43-PK-SOR-3001-0-0M ||ITEM NO: M21901000000 50 BOLT TENSIONING :- Carrying out tensioning of bolted joints on all types of piping as called for in EIL Specification No.6-76-0002 on already erected system including supply of all materials, recording devices, instruments etc; Providing all normal and special equipment and gadgets, skilled / un skilled labour, specialist, supervisory staff and completing the work in all respects as per specifications and instructions of engineer-in-charge. some joints may require bolt tensioning more than once, but, payment for one joint shall be made only once. 51 150# JOINTS 52 NB 12.000 INCHES 53 NB 16.000 INCHES 54 NB 18.000 INCHES 55 NB 20.000 INCHES 56 NB 24.000 INCHES 57 NB 42.000 INCHES 58 300# JOINTS 59 NB 12.000 INCHES 60 NB 24.000 INCHES 61 REINFORCING PADS FOR PIPES :- Fabrication ofreinforcingpads for pipeconnection wherever required (from pipes only suppliedbytheOwner) and erection, fitup, weldingandtesting (including DP/MP) if required of the same and performing Positive Material Identification(PMI) using alloy analysers as per the specifications, drawings and instructions ofthe Engineer-in-Charge. Note: Sizes mentioned forReinforcing Pads are for branch pipe 62 C.S REINFORCING PADS 63 NB2.000 INCHES 64 NB3.000 INCHES 65 NB6.000INCHES 66 NB8.000 INCHES 67 NB 10.000INCHES 68 NB 12.000 INCHES 69 NB 18.000INCHES 70 NB 24.000 INCHES 71 NB 28.000 INCHES 72 RADIOGRAPHY :- Performance of radiographic inspection on piping of all typesandthicknesses including providing or hiring of all necessary equipment and whatever else even though not expressly mentioned but required to perform the work as per specificationsand instructions of Engineer-in-Charge. Radiographs shall be submitted to the Engineer-in-charge. (Repeat Radiography due to defective radiograph on repaired joints due to Contractors fault and for additional radiography necessitated due to poor performance of contractors welders shall be done at contractors cost) Note: Unit for radiography quantity is Nos of circumferencial weld joints. 73 FOR JOINTS THK. <= 8MM (FOR CS OTHER THAN CLASS lV OF JOB NDE SPECIFICATION) 74 NB0.750 INCHES 75 NB1.000 INCHES 76 NB1.500 INCHES 77 NB2.000 INCHES 78 NB3.000 INCHES 79 NB4.000 INCHES 80 NB6.000 INCHES 81 FOR JOINTS THK. <= 8MM (FOR CS AS PER CLASS lV OF JOB NDE SPECIFICATION/AS/SS) 82 NB2.000 INCHES 83 FOR JOINTS ABOVE THK. 8MM 84 NB8.000 INCHES 85 NB 12.000 INCHES 86 NB 18.000 INCHES 87 NB 24.000 INCHES 88 NB 42.000 INCHES 89 DYE PENETRATION/MAGNETIC PARTICLE TEST :- Performance of magnetic particle/ dye penetrant test including supply of all necessary materials, equipment and labour for carrying out the work as per specification and directions of Engineer-in-Charge. 90 DYE PENETRANT TEST 91 MAGNETIC PARTICLE TEST 92 PIPE SUPPORTS (FROM MATERIALS SUPPLIED BY OWNER) :- Fabrication, erection(at all elevations) of pipe supports like shoes, cradles,hangers, clamps(of all sizes/thicknesses manufactured by forming method using die), turn buckles, saddles, guides,special supports, pads(including corrosion pads & protection shields), providing and welding of stiffeners as per drawings, T post etc. of all types including supply and application one coat of primer, all necessary equipments, consumables, labour,returning surplus materials and scrap etc to owners storage points and completing work as per drawings, specifications and instructions of Engineer-in-charge. Modifications/rectifications, if required; andadjustment/ alignment during precommisioning, commisioning as per the instructions ofEngineer-in-charge. Fabrication of extension of spindle for valves, provision of locking arrangement, etc. shall also be considered under this item. 93 DUMMY PIPE SUPPORTS FOR C.S (OWNER SUPPLIED) 94 DUMMY PIPE SUPPORTS FOR S.S (OWNER SUPPLIED) 95 PIPE SUPPORTS (FROM MATERIALS SUPPLIED BY CONTRACTOR) :- Fabrication, erection(at all elevations) of pipe supports like shoes, cradles,hangers, clamps(of all sizes/thicknesses manufactured by forming method using die), turn buckles, saddles, guides,special supports, pads(including corrosion pads & protection shields), providing and welding of stiffeners as per drawings, T post etc. of all types including supply and application one coat of primer, all necessary equipments, consumables, labour, and completing work as per drawings, specifications and instructions of Engineer-in-charge. Modifications/rectifications, if required; andadjustment/ alignment during precommisioning, commisioning as per the instructions ofEngineer-in-charge. Fabrication of extension of spindle for valves, provision of locking arrangement, etc. shall also be considered under this item. 96 C.S STRUCTURAL STEEL (CONTRACTOR SUPPLIED) 97 S.S STRUCTURAL STEEL (CONTRACTOR SUPPLIED) 98 DUMMY PIPE SUPPORTS FOR C.S (CONTRACTOR SUPPLIED) 99 DUMMY PIPE SUPPORTS FOR S.S (CONTRACTOR SUPPLIED) 100 WOODEN/HIGH DENSITY PUF SUPPORTS FOR COLD LINES :- Supply, shaping, positioning and fixing of cold line supports as per EIL pipe support standard having the following specifications: Wood specification:Hard wood, chemically treated with creosote under pressure. Quality of wood to conform class-I durability as per IS-3629 & Grade-I timber of Group-A withpermissible compression strength of 70 Kg/cm2 perpendicular to grains as per IS-883. PUF specifications: Density for lines upto 6 NB : 240 kg/cm3 Density for lines above 6 NB : 320 kg/cm3 101 WOODEN BLOCKS 102 HIGH DENSITY (240 Kg/Cu.M) PUF BLOCKS 103 HIGH DENSITY (320 Kg/Cu.M) PUF BLOCKS 104 CHEMICAL CLEANING/PICKLING :- Cleaning and pickling of equipment/pipeline includng preparation of circulation loop, supply of temporary piping, pumps, heater coils, gaskets, thermometer, hydrometer, valve, test coupon, spares, laboratoryfacilities, with all accessories for conducting test, chemicals, safety accessories and also providing or hiring all necessary equipment and whatever else even though not expressly mentionedhereinandinspecificaions but required to perform the work as per specifications and instructions ofEngineer-in-Charge. 105 PASSIVATION OF COOLING WATER LINES 106 NB0.500 INCHES 107 NB0.750 INCHES 108 NB1.000 INCHES 109 NB1.500 INCHES 110 NB2.000 INCHES 111 NB3.000 INCHES 112 NB4.000 INCHES 113 NB6.000 INCHES 114 NB8.000 INCHES 115 NB 10.000 INCHES 116 NB 12.000 INCHES 117 NB 14.000 INCHES 118 NB 16.000 INCHES 119 NB 18.000 INCHES 120 NB 20.000 INCHES 121 NB 24.000 INCHES 122 NB 42.000 INCHES 123 FABRICATION & ERECTION OF BLINDS/SPECTACLE BLINDS/SPACER & BLINDS ETC. :- Transportation from owners storage point to work site, fabrication and erection of blinds, spectacle blinds, spacers & blinds of all ratings from plate material of all thicknesses supplied by owner as free issue; cutting, edge preparation, rolling, fit up, welding, cleaning, testing (hydrotesting, MP/DP, radiography), wherever required bolts nuts & gaskets including supply of necessary equipment, consumables, labour etc as per standards / specifications and directions of Engineer-in-charge 124 BLINDS 125 NB0.750 INCHES 126 NB1.000 INCHES 127 NB1.500 INCHES 128 NB2.000 INCHES 129 NB3.000 INCHES 130 NB4.000 INCHES 131 NB6.000 INCHES 132 NB8.000 INCHES 133 NB 12.000 INCHES 134 NB 24.000 INCHES 135 NB 42.000 INCHES 136 SPECTACLE BLINDS 137 NB2.000 INCHES 138 NB3.000 INCHES 139 SPACERS & BLINDS 140 NB 24.000 INCHES 141 NB 42.000 INCHES 142 SUPPLY OF STUDS ALONG WITH NUTS: Supply as per Technical Notes for Fasteners (6-44-0057) from Vendor enlisted in Project Master Supplier List of Studs along with two nutsfor diameter < 1 and 3 nuts for diamemter >= 1of nuts, as per the direction of Engineer in-charge. All Alloy steel fasteners used in SS Piping shall be Hot Dip Galvanized. 143 AS FASTENERS(ASTM A193 GR.B7/B7M/A194 GR.2H/2HM) 144 MODIFICATION/EXTRA WORKS (IF ANY) :- Cutting, bevelling, fitup, welding of different sizes of CS/AS/SS/Higher Alloy piping of all types and thicknessess in shop, in position, on ground/overhead on rack and at all elevations; transportation of pipes, fittings, flanges etc from owners storage point to work site/ work shop, making necessary scaffoldings, consumables, machinery, tools, tackles, labour and supervision including attending repairs for completing the work as per the instruction of Engineer-in-charge. 145 FLAME CUTTING C.S PIPINGIBR/NON IBR 146 HACKSAW CUTTING C.S PIPINGIBR/NON IBR 147 BEVELLINGC.S PIPINGIBR/NON IBR 148 FITUP & WELDINGC.S PIPINGIBR/NON IBR 149 FLAME CUTTINGS.S PIPINGIBR/NON IBR 150 HACKSAW CUTTINGS.S PIPINGIBR/NON IBR 151 BEVELLINGS.S PIPINGIBR/NON IBR 152 FITUP & WELDINGS.S PIPINGIBR/NON IBR 153 REMOVAL ERECTED PIPING(ABOVE GROUND) :- Removal of piping existing/ erected including SW valves for modification as required as per Drawings/P and IDs/instructions of Engineer-in-charge at all elevations, including providing assistance to owner for draining, cleaning and purging of the lines to be removed , unbolting of flanged joints /cutting of pipe lines wherever required, installation of flanges and blind flanges, removal of insulation from insulated lines, removing supports, steam tracers, all fittings and flanges, instruments etc, cutting of pipes in appropriate length for transporting purposes, cleaning, flushing, drying and transporting all materials to storage point(within the complex battery limits) designated by Owner/EIL including stacking of material and disposing of waste etc as instructed by Engineer-in-charge. 154 C.S/A.S PIPING 155 S.S PIPING 156 REMOVAL OF ERECTED VALVES (ABOVE GROUND) :- Removal of all types and ratings of valves by unbolting, cutting etc. as required, cleaning by flushing with water/air etc. asrequiredand transportation of the same to Owners storage point (within thecomplex battery limits) and stacking as per instructions of Engineer-in-Charge. 157 VALVES OTHER THAN CONTROL VALVES 158 NB0.500 INCHES 159 NB0.750 INCHES 160 NB1.000 INCHES 161 NB1.500 INCHES 162 NB2.000 INCHES 163 NB3.000 INCHES 164 NB4.000 INCHES 165 NB6.000 INCHES 166 NB8.000 INCHES 167 NB 10.000 INCHES 168 NB 12.000 INCHES 169 NB 24.000 INCHES 170 NB 42.000 INCHES 171 LOW FRICTION PADS: Supply, fabrication and fixing of low friction pads with suitable bonding materials / fasteners, as specified in Drawings / Isometrics / Special support sketches. 172 TEFLON PAD WITH COMPRESSIVE STRENGTH (0.25 OFFSET) :1870 PSI 173 GRAPHITE PAD WITH COMPRESSIVE STRENGTH : 2877 PSI 174 PRE-COMMISSIONING / COMMISSIONING ASSISTANCE : Carrying out Pre-commissioning / Commissioning activities such as dropping the valves, control valves and spool pieces, air and water flushing and air-blasting, steam blowing, air drying, re-installing the valves, control valves and spool pieces, leak testing etc. as per pre-commissioning / commissioning specification/ procedure and instruction of Engineer-in-charge including supply of necessary hand tools, equipments/ machinery, consumables (electrodes, filler wire, gas, card board, target plate, scaffolding etc. wherever required) and with single point responsibility of Contractors supervision.Note : This manpower will be utilized forPre-commissioning & Commissioning requirement over and above that already described elsewhere in this SOR.One Man day is 12 hour duty. 175 SKILLED (WITH HAND TOOLS, EQUIPMENT/MACHINERY, CONSUMABLES) 176 SEMI SKILLED (WITH HAND TOOLS) 177 HELPER/ UNSKILLED 178 PIPE DAVITS :Supply, fabrication & erection of pipe davits as per EIL std. 7-12-023 for lowering of aircooler motors/safety valves from structural platforms, fixing the same to platforms, inspection as per specs., supply of all necessary materials, equipment, consumables, labour,supervision etc. The work shall be carried out as per the specifications, drawings & instruction of engineerincharge. 179 SOR Sl. No.: 179 || PART NO: 0 || SOR NO: B861-000-16-43-PK-SOR-3001-0-0M ||ITEM NO: M25201000000 180 SUPPLY OF BULK PIPING ITEMS :- Procurement andsupply of following bulk piping items to site/ownersstorage, transportation to work site/fabrication shop.Procurement shall be done as per EIL specifications andfrom Client/EIL approved suppliers.Contractor shall establish quantities from drawingsconsidering wastage, cutting allowance, escalation &spares required by Client 181 PIPES 182 PIPE, B-36.10, ASTM A 106 GR.B, PE, SEAMLESS, 0.5 INCH, S160 183 PIPE, B-36.10, ASTM A 106 GR.B, PE, SEAMLESS, 0.75 INCH, S160 184 PIPE, B-36.10, ASTM A 106 GR.B, PE, SEAMLESS, 1.0 INCH, XS 185 PIPE, B-36.10, ASTM A 106 GR.B, PE, SEAMLESS, 1.5 INCH, XS 186 PIPE, B-36.19, ASTM A 312 TP304, PE, SEAMLESS, 0.5 INCH, 80S 187 PIPE, B-36.19, ASTM A 312 TP304, PE, SEAMLESS, 0.75 INCH, 80S 188 PIPE, B-36.19, ASTM A 312 TP304L, PE, SEAMLESS, 0.75 INCH, 80S 189 FLANGES 190 FLNG.SW, B-16.5, ASTM A 105, 300, RF/125AARH, 1.0 INCH, XS 191 FLNG.SW, B-16.5, ASTM A 105, 300, RF/125AARH, 1.5 INCH, XS 192 FLNG.WN, B-16.5, ASTM A 105, 150, RF/125AARH, 0.75 INCH, S160 193 FLNG.WN, B-16.5, ASTM A 105, 150, RF/125AARH, 1.0 INCH, XS 194 FLNG.WN, B-16.5, ASTM A 105, 150, RF/125AARH, 1.5 INCH, XS 195 FLNG.WN, B-16.5, ASTM A 182 GR.F304, 150, RF/125AARH, 0.75 INCH, 80S 196 FLNG.BLIND, B-16.5, ASTM A 105, 150, RF/125AARH, 0.75 INCH 197 FLNG.BLIND, B-16.5, ASTM A 105, 150, RF/125AARH, 1.0 INCH 198 FLNG.BLIND, B-16.5, ASTM A 105, 150, RF/125AARH, 1.5 INCH 199 FLNG.BLIND, B-16.5, ASTM A 105, 300, RF/125AARH, 1.0 INCH 200 FLNG.BLIND, B-16.5, ASTM A 182 GR.F304, 150, RF/125AARH, 0.75 INCH 201 FITTINGS 202 ELBOW.90, B-16.11, ASTM A 105, SW, 3000, 1.0 INCH 203 ELBOW.90, B-16.11, ASTM A 105, SW, 3000, 1.5 INCH 204 ELBOW.90, B-16.11, ASTM A 105, SW, 6000, 0.75 INCH 205 ELBOW.90, B-16.11, ASTM A 182 GR.F304L, SW, 3000, 0.75 INCH 206 T.EQUAL, B-16.11, ASTM A 105, SW, 3000, 1.5 INCH 207 T.EQUAL, B-16.11, ASTM A 182 GR.F304L, SW, 3000, 0.75 INCH 208 T.RED, B-16.11, ASTM A 105, SW, 3000, 1.5 INCH, 0.75 INCH 209 SWAGE.CONC, BS-3799, ASTM A 105, PBE, 0.75 INCH, S160, 0.5 INCH, S160 210 CPLNG.FULL, B-16.11, ASTM A 105, SW, 3000, 1.0 INCH 211 CPLNG.FULL, B-16.11, ASTM A 182 GR.F304L, SW, 3000, 0.75 INCH 212 CPLNG.HALF, B-16.11, ASTM A 105, SW, 3000, 1.0 INCH 213 CPLNG.HALF, B-16.11, ASTM A 105, SW, 3000, 1.5 INCH 214 CPLNG.HALF, B-16.11, ASTM A 105, SW, 6000, 0.75 INCH 215 CPLNG.HALF, B-16.11, ASTM A 182 GR.F304, SW, 3000, 0.75 INCH 216 CPLNG.LH, B-16.11, ASTM A 105, SW, 3000, 1.5 INCH 217 VALVES 218 VLV.GATE, SHEET 51001, 0.5 INCH 219 VLV.GATE, SHEET 51001, 0.75 INCH 220 VLV.GATE, SHEET 51001, 1.0 INCH, LOCK OPEN 221 VLV.GATE, SHEET 51001, 1.0 INCH 222 VLV.GATE, SHEET 51001, 1.5 INCH, LOCK OPEN 223 VLV.GATE, SHEET 51001, 1.5 INCH 224 VLV.GATE, SHEET 51007, 0.75 INCH 225 VLV.GATE, SHEET 51045, 0.5 INCH 226 VLV.GATE, SHEET 51045, 0.75 INCH 227 VLV.GLOBE, SHEET 52001, 1.0 INCH 228 VLV.GLOBE, SHEET 52007, 1.0 INCH 229 VLV.CHECK, SHEET 53001, 1.0 INCH 230 VLV.CHECK, SHEET 53007, 1.0 INCH 231 VLV.CHECK, SHEET 53050, 0.75 INCH 232 GASKETS 233 GASKET, B-16.20-ANSI B16.5, SP.WND SS316+GRAFIL+ I RING, SPIRAL, 150, 0.75 INCH 234 GASKET, B-16.20-ANSI B16.5, SP.WND SS316+GRAFIL+ I RING, SPIRAL, 150, 1.0 INCH 235 GASKET, B-16.20-ANSI B16.5, SP.WND SS316+GRAFIL+ I RING, SPIRAL, 150, 1.5 INCH 236 GASKET, B-16.20-ANSI B16.5, SP.WND SS316+GRAFIL+ I RING, SPIRAL, 300, 1.0 INCH 237 GASKET, B-16.20-ANSI B16.5, SP.WND SS316+GRAFIL+ I RING, SPIRAL, 300, 1.5 INCH 238 FASTENERS 239 BOLT.STUD WITH 2 NUTS, B-18.2, A193 GR.B7, A194 GR.2H, 0.5 INCH X 2.5 INCH 240 BOLT.STUD WITH 2 NUTS, B-18.2, A193 GR.B7, A194 GR.2H, 0.5 INCH X 2.75 INCH 241 BOLT.STUD WITH 2 NUTS, B-18.2, A193 GR.B7, A194 GR.2H, 0.625 INCH X 3.0 INCH 242 BOLT.STUD WITH 2 NUTS, B-18.2, A193 GR.B7, A194 GR.2H, 0.625 INCH X 3.25 INCH 243 BOLT.STUD WITH 2 NUTS, B-18.2, A193 GR.B7, A194 GR.2H, 0.625 INCH X 3.5 INCH 244 BOLT.STUD WITH 2 NUTS, B-18.2, A193 GR.B7, A194 GR.2H, 0.625 INCH X 3.75 INCH 245 BOLT.STUD WITH 2 NUTS, B-18.2, A193 GR.B7, A194 GR.2H, 0.625 INCH X 4.0 INCH 246 BOLT.STUD WITH 2 NUTS, B-18.2, A193 GR.B7, A194 GR.2H, 0.75 INCH X 3.5 INCH 247 BOLT.STUD WITH 2 NUTS, B-18.2, A193 GR.B7, A194 GR.2H, 0.75 INCH X 4.0 INCH 248 BOLT.STUD WITH 2 NUTS, B-18.2, A193 GR.B7, A194 GR.2H, 0.75 INCH X 4.25 INCH 249 BOLT.STUD WITH 2 NUTS, B-18.2, A193 GR.B7(HDG), A194 GR.2H(HDG), 0.5 INCH X 2.5 INCH 250 BOLT.STUD WITH 2 NUTS, B-18.2, A193 GR.B7(HDG), A194 GR.2H(HDG), 0.625 INCH X 3.25 INCH 251 CLOSE PROXIMITY RADIOGRAPHY:-Performance of radiographic inspection on piping of all types & thicknesses includingproviding or hiring of all necessary equipment and whatever else even though notexpressly mentioned but required to perform the work as per specification andinstructions of Engineer-in-Charge by using SELENIUM& IRIDIUM source basedradiography system. Radiography shall be submitted tothe Engineer-in-charge.(Repeat Radiography due todefective radiograph on reparired joints due toContractors fault and for additional radiographynecessitated due to poor performance of contractorswelders shall be done at contractors cost).Note: Unit for radiography quantity is Nos ofcircumferencial weld joints, and rates are also inclusive of scaffoldings wherverrequired. 252 FOR JOINTS THK. <= 8MM (FOR CS OTHER THAN CLASS lV OF JOB NDE SPECIFICATION) 253 NB0.750 INCHES 254 NB1.000 INCHES 255 NB1.500 INCHES 256 NB2.000 INCHES 257 NB3.000 INCHES 258 NB4.000 INCHES 259 NB6.000 INCHES 260 FOR JOINTS THK. <= 8MM (FOR CS AS PER CLASS lV OF JOB NDE SPECIFICATION/AS/SS) 261 NB2.000 INCHES 262 FOR JOINTS ABOVE THK. 8MM 263 NB8.000 INCHES 264 NB 12.000 INCHES 265 NB 18.000 INCHES 266 NB 24.000 INCHES 267 Supply,fabrication and fixing of low friction pad (SS 304 mirror finish) with suitablebonding material/ fasteners as specified in drawing/documents/special supportsketches/isometrics/Gads etc. 268 STAINLESS STEEL 6 MM THK WITH MIRROR FINISH SS304 269 External Chemical Cleaning and Passivation of SSWelds:External chemical cleaning and pickling of SS welds as per latest approved pipingdrawings and as per Job Specification B861-000-06-42-CCS-011. Work shall includesupply of all chemicals, temporary facilities with all accessories for conducting test,safety accessories and also providing or hiring all necessary equipment and whateverelse even though not expressly mentioned herein and in specifications but required toperform the work as per specifications and instructions of Engineer-in-Charge.(Unit ofmeasurement- No. of Joints) 270 NB0.500 INCHES 271 NB0.750 INCHES 272 NB1.000 INCHES 273 NB1.500 INCHES 274 NB2.000 INCHES 275 PAINTING (OFFSITES) :- Supply of paints and primers, preparation of surfaces and application of primer and finish paints, identification (Line numbering), lettering, colour bands, colour coding etc. as specified including rubdown and touch up of shop primer wherever required, providing scaffolding for all heights, labour, material, tools and tackles, consumables supervision etc. to complete the work in all respects as per EIL painting spec., drawings and direction of Engineer-in-Charge for all types of uninsulated piping and insulated piping as specified including all pipes, fittings, flanges, supports, valves etc. Surface preparation by blast cleaning and application of first coat of primer (inorganic zinc silicate, F9) shall be done in fabrication yard prior to erection. For insulated piping wherever blast cleaning with no primer application is specified, in such cases finish paints shall also be applied inthe fabrication yard.The identification marks of the piping and joints shall be noted before blasting and the same shall be transferred on primed surface with Polyurethane paint (F2) or as per the instructions of Engineer-in-Charge. Notes: 1. All joints (fabricationas well as erection joints) shall be left unpainted till hydrotesting. 2. No extra payment shall be made for identification (line numbering etc.) of insulated and uninsulated lines. 276 SURFACE PREP, PRIMER & FINISH COAT FOR CS, AS & LTCS BARE SURFACES FORENVIRONMENT AS PER JOB SPEC B861-000-06-42-PLS-01 277 DESIGN TEMP GROUP: -16 TO 80(DEG C)SURFACE PREPARATION:SSPC-SP-10;1coat of F-9 @ 65-75µ DFT/coat, PRIMER: 1 coat of P-6 @ 40µ DFT/coat, FINISH COAT: 2 coats of F-6B @ 100µ DFT/coat + 1 coat of F-2 @ 40µ DFT/coat (2x100 + 40= 240). Total DFT = 345-355. 278 PIPES 279 NB: .5Inches 280 NB: .75 Inches 281 NB: 1 Inches 282 NB: 1.5 Inches 283 NB: 2 Inches 284 NB: 3 Inches 285 NB: 4 Inches 286 NB: 6 Inches 287 NB: 8 Inches 288 NB: 12Inches 289 VALVES 290 NB: .5Inches 291 NB: .75 Inches 292 NB: 1 Inches 293 NB: 1.5 Inches 294 NB: 2 Inches 295 NB: 3 Inches 296 NB: 4 Inches 297 NB: 6 Inches 298 NB: 8 Inches 299 NB: 12Inches 300 SURFACE PREP, PRIMER &FINISH COAT FOR CS & LTCS INSULATED SURFACES FOR ALLENVIRONMENT AS PER JOB SPEC B861-000-06-42-PLS-01 301 DESIGN TEMP GROUP: -45 TO 125(DEG C)SURFACE PREPARATION: SSPC-SP-10;1 coat of F-15 @ 75µ DFT/coat, PRIMER: None, FINISH COAT: 2 coats of F-15 @ 75µ DFT/coat. Total DFT = 225 302 PIPES 303 NB: .5Inches 304 NB: .75 Inches 305 NB: 1 Inches 306 NB: 1.5 Inches 307 NB: 2 Inches 308 NB: 3 Inches 309 NB: 4 Inches 310 NB: 6 Inches 311 NB: 8 Inches 312 NB: 12Inches 313 NB: 18Inches 314 NB: 24Inches 315 NB: 28Inches 316 NB: 36Inches 317 NB: 42Inches 318 VALVES 319 NB: .5Inches 320 NB: .75 Inches 321 NB: 1 Inches 322 NB: 1.5 Inches 323 NB: 2 Inches 324 NB: 3 Inches 325 NB: 4 Inches 326 NB: 6 Inches 327 NB: 8 Inches 328 NB: 12Inches 329 NB: 18Inches 330 NB: 24Inches 331 NB: 42Inches 332 SURFACE PREP, PRIMER & FINISH COAT FOR CS, AS & LTCS BARE SURFACES FOR ENVIRONMENT AS PER JOB SPEC B861-000-06-42-PLS-01 333 DESIGN TEMP GROUP: -45 TO -15(DEG C)SURFACE PREPARATION:SSPC-SP-10; 1 coat of F-9 @ 65-75µ DFT/ coat. Total DFT = 65-75. 334 PIPES 335 NB0.50 INCHES 336 NB0.750 INCHES 337 NB1.000 INCHES 338 NB1.500 INCHES 339 NB2.000 INCHES 340 NB3.000 INCHES 341 NB4.000 INCHES 342 NB6.000 INCHES 343 NB12.000 INCHES 344 VALVES 345 NB0.50 INCHES 346 NB0.750 INCHES 347 NB1.000 INCHES 348 NB1.500 INCHES 349 NB2.000 INCHES 350 NB3.000 INCHES 351 NB4.000 INCHES 352 NB6.000 INCHES 353 NB12.000 INCHES 354 *************************************************************** LEGENDS / NOTES FOR INSULATION WORKS***************************************************************** Types of Insulation :CC =Cold Conservation Insulation SC =Surface Condensation InsulationH = Heat Conservation InsulationCPP =Cold Personal protectionHPP = Hot Personnel Protection Insulation** Basic Line Surface Materials:CS = Carbon Steel (Including LT Carbon Steel)AS = Alloy SteelSS = Stainless Steel ** Notes : 1. For Insulation specification, refer Job specification for Insulation of Piping and Equipment, B861-000-06-43-IL-S001*************************************************************** 355 COLD INSULATION (OFFSITES) Providing thermal insulation including supply of all insulating andancillary materials, Aluminium foil for SS surfaces, vapour barrier, weather protective coverings, consumables and other necessary materials , testing of materials as required , including transportation of materials to work site, duly inspected by 3rd party inspector(Llyods/BV/DNV or any other Client approved party) at manufacturers shop & sample check/inspection at site by EIL Construction inspector,applying insulation on surfaces as specified including all preparatory works there on, binding, tying, lacing, stitching and/or otherwise securing , finishing with cladding as per spec., providing bolts, rivets, and self tapping screws wherever specified , providing inspection windows, end seals for flanges etc., colour coding and identification. Providing steel scaffolding, all tools , tackles , equipments etc. , labour, supervision and completing the work in all respect, at all heights as per drawings , specifications and instructions ofEngineer-in-charge. (Refer Legend for applicable EIL specification) 356 INSULATION MATERIAL : PREFORMED POLYISOCYANURATE RIGID FOAM(PIR) 357 INSULATION TYPE : CC; SURFACE MATERIAL : CS & AS; OPERATING TEMP. RANGE : UPTO -45 (DEG C); INSULATION MATERIAL : PREFORMED POLYISOCYANURATE RIGID FOAM(PIR) 358 PIPES 359 NB 00.75 INCHES; THICKNESS25 MM 360 NB 01.00INCHES; THICKNESS25 MM 361 NB 01.50 INCHES; THICKNESS50 MM 362 NB 02.00 INCHES; THICKNESS50 MM 363 NB 06.00INCHES; THICKNESS50 MM 364 NB 08.00INCHES; THICKNESS50 MM 365 NB 012.000INCHES; THICKNESS60 MM 366 NB 018.000INCHES; THICKNESS60 MM 367 NB 24.00 INCHES; THICKNESS60 MM 368 NB 28.00 INCHES; THICKNESS60 MM 369 NB 42.00 INCHES; THICKNESS60 MM 370 FLANGE ASSEMBLIES 371 NB 00.75INCHES; THICKNESS25 MM 372 NB 01.00INCHES; THICKNESS25 MM 373 NB 01.50 INCHES; THICKNESS50 MM 374 NB 02.00INCHES; THICKNESS50 MM 375 NB 06.00INCHES; THICKNESS50 MM 376 NB 08.00INCHES; THICKNESS50 MM 377 NB 012.000INCHES; THICKNESS60 MM 378 NB 018.000INCHES; THICKNESS60 MM 379 NB 24.00 INCHES; THICKNESS60 MM 380 NB 42.00 INCHES; THICKNESS60 MM 381 BLIND FLANGE ASSEMBLIES 382 NB 00.75 INCHES; THICKNESS25 MM 383 NB 08.00 INCHES; THICKNESS50 MM 384 VALVE ASSEMBLIES 385 NB 00.75 INCHES; THICKNESS25 MM 386 NB 01.00INCHES; THICKNESS25 MM 387 NB 01.50INCHES; THICKNESS50 MM 388 NB 02.00 INCHES; THICKNESS50 MM 389 NB 06.00INCHES; THICKNESS50 MM 390 NB 08.00 INCHES; THICKNESS50 MM 391 NB 012.000INCHES; THICKNESS60 MM 392 NB 018.000INCHES; THICKNESS60 MM 393 NB 24.00 INCHES; THICKNESS60 MM 394 NB 42.00 INCHES; THICKNESS60 MM 395 INSULATION TYPE : SC; SURFACE MATERIAL : CS & AS; OPERATING TEMP. RANGE : UPTO -45 (DEG C); INSULATION MATERIAL : PREFORMED POLYISOCYANURATE RIGID FOAM(PIR) 396 PIPES 397 NB 00.50 INCHES; THICKNESS25 MM 398 NB 00.75 INCHES; THICKNESS25 MM 399 NB 01.00 INCHES; THICKNESS25 MM 400 NB 01.50 INCHES; THICKNESS25 MM 401 NB 02.00 INCHES; THICKNESS25 MM 402 NB 03.00 INCHES; THICKNESS25 MM 403 NB 04.00 INCHES; THICKNESS40 MM 404 NB 06.00 INCHES; THICKNESS25 MM 405 NB 06.00 INCHES; THICKNESS40 MM 406 NB 08.00 INCHES; THICKNESS25 MM 407 NB 08.00 INCHES; THICKNESS40 MM 408 NB 12.00 INCHES; THICKNESS40 MM 409 NB 18.00 INCHES; THICKNESS40 MM 410 NB 24.00 INCHES; THICKNESS40 MM 411 NB 24.00 INCHES; THICKNESS50 MM 412 NB 28.00 INCHES; THICKNESS50 MM 413 NB 42.00 INCHES; THICKNESS50 MM 414 FLANGE ASSEMBLIES 415 NB 00.50INCHES; THICKNESS25 MM 416 NB 00.75INCHES; THICKNESS25 MM 417 NB 01.00INCHES; THICKNESS25 MM 418 NB 01.50 INCHES; THICKNESS25 MM 419 NB 02.00 INCHES; THICKNESS25 MM 420 NB 03.00INCHES; THICKNESS25 MM 421 NB 04.00INCHES; THICKNESS40 MM 422 NB 06.00 INCHES; THICKNESS25 MM 423 NB 06.00 INCHES; THICKNESS40 MM 424 NB 08.00INCHES; THICKNESS25 MM 425 NB 08.00INCHES; THICKNESS40 MM 426 NB 12.00 INCHES; THICKNESS40 MM 427 NB 018.000INCHES; THICKNESS40 MM 428 NB 24.00 INCHES; THICKNESS40 MM 429 NB 24.00 INCHES; THICKNESS50 MM 430 NB 42.00 INCHES; THICKNESS50 MM 431 BLIND FLANGE ASSEMBLIES 432 NB 00.75 INCHES; THICKNESS25 MM 433 NB 01.00 INCHES; THICKNESS25 MM 434 NB 01.50 INCHES; THICKNESS25 MM 435 NB 02.00 INCHES; THICKNESS25 MM 436 NB 08.00 INCHES; THICKNESS40 MM 437 NB 24.00 INCHES; THICKNESS50 MM 438 VALVE ASSEMBLIES 439 NB 00.50 INCHES; THICKNESS25 MM 440 NB 00.75 INCHES; THICKNESS25 MM 441 NB 01.00 INCHES; THICKNESS25 MM 442 NB 01.50 INCHES; THICKNESS25 MM 443 NB 02.00 INCHES; THICKNESS25 MM 444 NB 03.00 INCHES; THICKNESS25 MM 445 NB 04.00 INCHES; THICKNESS40 MM 446 NB 06.00INCHES; THICKNESS25 MM 447 NB 06.00INCHES; THICKNESS40 MM 448 NB 08.00 INCHES; THICKNESS25 MM 449 NB 08.00 INCHES; THICKNESS40 MM 450 NB 12.00 INCHES; THICKNESS40 MM 451 NB 018.000INCHES; THICKNESS40 MM 452 NB 24.00 INCHES; THICKNESS40 MM 453 NB 24.00 INCHES; THICKNESS50 MM 454 NB 42.00 INCHES; THICKNESS50 MM 455 ELECTRICAL WORKS 456 Design, detailed engineering, preparation of documents, manufacture, procurement of materials and bought out components, assembly at shop, inspection, testing at manufacturers works, preparation of graphics for the total microprocessor based analogue addressable type fire detection & alarm system including supply of required software, packing, delivery of the following, including supply of all commissioning spares & special tools and tackles, erection material & documentation as per the enclosed EIL standard specifications, scope of work/job specification, data sheets etc. and other codes and standards attached or referred. 457 8-loop microprocessor based DGFAP with HMI with battery &charger (refer block diagram) 458 Microprocessor based Repeater panel with battery and charger (refer block diagram) 459 Multi - sensor type addressable detectors with junction boxes for safe area 460 Intrinsically safeHeat Detector-addressable type 461 Addressable Linear Beam detectors with transmitter, receiver, reflector for safe area. 462 Zener barrier 463 Outdoor weather proof addressable Break Glass Unit (BGU)/Manual call point (IP-65)in safe area. 464 Indoor addressable Break Glass Unit (BGU) in safe area. 465 Addressable type electronic hooter with minimum 6W output 466 Wall mounting type one faced exit signs suitable for indoor location 467 Ceiling mounting type double faced exit signs suitable for indoor location 468 Weather proof (IP-65) Fault Isolating Modules for loops connecting outdoor break glass units 469 Fault Isolating Modules for loops connecting indoor break glass units/detectors/hooters etc. 470 Control modules with integral junction box installed within loop 471 Input Module with integral junction box installed within loop 472 Industrial type 5 km diametrical range siren with Siren control & starter panel 473 Response indicator for rooms and concealed area for Addressable Fire alarm system 474 Hooter acknowledge Box 475 Providing training for TWO Nos. OWNERs Engineers for a period of 4 days at manufacturer works for Fire Alarm system 476 Providing training for FIVE Nos. OWNERs Engineers at site for the complete fire alarm system 477 Mandatory spares for Fire Alarm system as perCl.6.1 (Mandatory spares), sr.no.15 of EDB document no. B861-000-16-50-EDB-1001 478 Supply, inspection at shop, delivery at site of safe area weatherproof/ indoor push button type desktop/ wallmounting type Analogue caller ID telephone handsets (corded landline phones) with numeric key pad and redialling facility complete with all accessories including all labour and materail. as per approved drawings, specifications of this tender and directions of Engineer-in-ChargeExisting exchange distribution boxes make is ADC Krone, UK 479 Supply, inspection at shop, delivery at site of safe area weatherproof/ indoor push button type desktop/ wall mounting type Analogue non caller ID telephone handsets complete with all accessories including all labour and materail. as per approved drawings, specifications of this tender and directions of Engineer-in-Charge.Existing exchange distribution boxes make is ADC Krone, UK 480 Installation, testing and commissioning of safe area weatherproof/ indoor push button type desktop/ wall mounting type telephone handsets complete with all accessories including all labour and materail. as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 481 Design, detailed engineering, manufacture, preparation of documents, procurement of materials and bought out components, assembly at shop, inspection, testing at manufacturers works, packing, supply & delivery of plant communication system supply of all commissioning spares and special tools & tackles, erection & installation material & documentation as per the enclosed EIL specifications, Job specifications/scope of work, datasheets etc and other codes & standards attached or referred. 482 Desktop type Master Call Station (Central Control Unit withMain Master Control Controller with Gooseneck MIC and All Call & Inter-MCD Call facility) with 24 keys suitable for connection with existing 16 Way Microprocessor based Central Control Exchange of DD Electronic Equipment’s PVT Ltd make.Make & model no. of Desktop type Master call station shall be same/ similar make as that of existing.Existing make is DD Electronic Equipment’s PVT Ltd with Model No: LDD8950/20 483 480W BOOSTER AMPLIFIER UNIT including all accessories such as zonal relay cards, IOs, interconnection cables etc. suitable for integration with existing exchange of make DD equipments. Make & Model no. of Booster amplifier unit shall be same/similar make as that of existing.Existing make is BOSCH with Model No: LBD 1938 484 Weather proof IP-65 loud speaker 15/20 Watt suitable for integration with existing exchange of make DD equipments. Make & Model no. of Booster amplifier unit shall be same/similar make as that of existing. Existing make & model no. is Make – DNH ; Model - HS15T 485 Supply, installation and connection of CU earth plates ( 380x45x10) size, complete with anchor bolts, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in- Charge. 486 Unit Rates for UPS ACDB feeders/components 487 Supply, mounting & wiring of fully equipped outgoing feeder 230V SFU upto 32 A with Isolation Transformer 488 Supply, mounting & wiring of fully equipped outgoing feeder 230V SFU 63 A with Isolation Transformer 489 Supply, mounting & wiring of fully equipped outgoing feeder 230V SFU 100 A with Isolation Transformer 490 Supply, mounting & wiring of fully equipped outgoing feeder 230V SFU upto 32 A without Isolation Transformer 491 Supply, mounting & wiring of fully equipped outgoing feeder 230V SFU 63 A without Isolation Transformer 492 Supply, mounting & wiring of fully equipped outgoing feeder 230V SFU 100 A without Isolation Transformer 493 supply& connection of 300A, 230V ACDB Vertical Empty Panel along with bus bar 494 Supply, mounting & wiring of Fully equipped outgoing feeder (230V SFU 16 A with 230/240V step up transformer) 495 Supply, mounting & wiring of Fully equipped outgoing feeder (230V SFU 32 A with 230/240V step up transformer) 496 Supply, mounting & wiring of Fully equipped outgoing feeder (230V SFU 63 A with 230/240V step up transformer) 497 Supply, mounting & wiring of 100A switch 498 Supply, mounting & wiring of 63A switch 499 Supply, mounting & wiring of 32A switch 500 Supply, mounting & wiring of 100A semiconducting fuse 501 Supply, mounting & wiring of 63A semiconducting fuse 502 Supply, mounting & wiring of 32A semiconducting fuse 503 Supply, mounting & wiring of 100A HRC fuse 504 Supply, mounting & wiring of 63A HRC fuse 505 Supply, mounting & wiring of 32A HRC fuse 506 Supply, mounting & wiring of 6 kVA 230V/230V Isolating Transformer 507 Supply, mounting & wiring of 5 kVA 230V/230V Isolating Transformer 508 Supply, mounting & wiring of 4 kVA 230V/230V Isolating Transformer 509 Supply, mounting & wiring of 3 kVA 230V/230V Isolating Transformer 510 Supply, mounting & wiring of 2 kVA 230V/230V Isolating Transformer 511 Supply, mounting & wiring of 1 kVA 230V/230V Isolating Transformer 512 Unit rates for 110V DCDB feeders/components 513 supply& connection of 350A, 110V DCDB Vertical Empty Panel along with bus bar 514 Supply, mounting & wiring of 63A, 110V DC SFU fully equipped outgoing feeder 515 Supply, mounting & wiring of 32A, 110V DC SFU fully equipped outgoing feeder 516 Supply, mounting & wiring of 16A, 110V DC SFU fully equipped outgoing feeder 517 Supply, mounting & wiring of 32A, 110V DC SFC (switch fuse+ contactor) fully equipped outgoing feeder 518 Supply, mounting & wiring of 16A, 110V DC SFC (switch fuse+ contactor) fully equipped outgoing feeder 519 Supply, mounting & wiring of 100A, 110V DC Switch 520 Supply, mounting & wiring of 63A, 110V DC Switch 521 Supply, mounting & wiring of 32A, 110V DC Switch 522 Supply, mounting & wiring of 16A, 110V DC Switch 523 Supply, mounting & wiring of 100A, 110V DC fuse Link 524 Supply, mounting & wiring of 63A, 110V DC fuse Link 525 Supply, mounting & wiring of 32A, 110V DC fuse Link 526 Supply, mounting & wiring of 16A, 110V DC fuse Link 527 Supply, mounting & wiring of 100A, 110V DC contactor 528 Supply, mounting & wiring of 63A, 110V DC contactor 529 Supply, mounting & wiring of 32A, 110V DC contactor 530 Supply, mounting & wiring of 16A, 110V DC contactor 531 TRANSFORMERS 532 Installation of transformers of the following ratings excluding the construction of foundation, includingtransportation from store/yard to site at the place of installation, unpacking, positioning in place, site assembly of loosely furnished accessories, including connection of auxiliary circuits, topping up with oil and testing of oil with contractors own test equipment, including fixing of nuts and bolts etc., including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 533 2 Winding ONAN outdoor transformer with off circuit tap changer. 11 kV/ .433 kV2.5 MV·A 534 2 Winding ONAN outdoor transformer with off circuit tap changer. 11 kV/ .433 kV1.6 MV·A 535 2 Winding ONAN/ONAF outdoor transformer with OLTC. 11 kV/ 6.9 kV6.3 MV·A 536 Filtration of transformer oil by stream line filter machine provided by the contractor for improving the insulation strength of oil to the required strength,including all labour and materials,specifications of this tender and directions of Engineer-in-Charge.(Excluding the supply of oil). 537 Filtration of transformer oil with dissolved gas analysis test. 538 Filtration of transformer oil without dissolved gas analysis test. 539 Supply of transformer oil conforming to IS-335 in non-returnable 220 litre drums for topping up various transformers. The oil shall be tested prior to filling up and improved by filtering, if required, including all labour and materials,specifications of this tender and directions of Engineer-in-Charge. 540 No. of Drums. 541 Supply of dry type transformers with accessories,including nuts and bolts etc., as per EIL standard specification No. 6-51-0042, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 542 2 Winding Dry type transformers. .415 kV/ .415 kV75 kV·A 543 2 Winding Dry type transformers. .415 kV/ .415 kV160 kV·A 544 Installation, testing and commissioning of dry transformer of following rating, including transportation from store/yard to site at the place of installation, unpacking, positioning in place, site assembly of loosely furnished accessories, connection of auxiliary circuits,including fixing of nuts and bolts etc., including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 545 2 Winding Dry type transformers. .415 kV/ .415 kV75 kV·A 546 2 Winding Dry type transformers. .415 kV/ .415 kV160 kV·A 547 Testing and commissioning of transformers of the following rating including all labour and materials, as per specifications of this tender and directions of Engineer-in-Charge. 548 2 Winding ONAN outdoor transformer with off circuit tap changer. 11 kV/ .433 kV2.5 MV·A 549 2 Winding ONAN outdoor transformer with off circuit tap changer. 11 kV/ .433 kV1.6 MV·A 550 2 Winding ONAN/ONAF outdoor transformer with OLTC. 11 kV/ 6.9 kV6.3 MV·A 551 SWITCHBOARDS / UPS / VSD / BATTERY CHARGERS / PANELS 552 Installation, testing and commissioning of switch-boards, relay and control panels, annunciation panels, UPS system, battery chargers, distribution boards, cubicles with electrical equipment, VSD panels, misc. electrical panels etc., including transportation from store/yard to site at the place of installation, unpacking, assembly, including mounting and wiring of loose parts supplied by equipment vendor, interconnection of shipping sections and requisite inter-panel wiring between shipping sections, including supply of all wiring materials, installation on foundations or fixing to wall or steel structures, aligning, levelling, grouting, testing and calibration of relays and meters etc., including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 553 Weight of the Unit upto 100 kg. 554 Weight of the Unit from 101 upto 500 kg. 555 Installation of switch-boards, relay and control panels, annunciation panels, UPS system, battery chargers, distribution boards, cubicles with electrical equipment, VSD panels, misc. electrical panels etc., including transportation from store/yard to site at the place of installation, unpacking, assembly, including mounting and wiring of loose parts supplied by equipment vendor etc., interconnection of shipping sections and requisite inter-panel wiring between shipping sections, including supply of all wiring materials, installation on foundations or fixing to wall or steel structures, aligning, levelling, grouting, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineers-in-Charge. 556 Weight of the Unit upto 100 kg. 557 Weight of the Unit from 101 upto 500 kg. 558 Installation, testing and commissioning of bus ducts of following ratings between transformer secondary and the switchgear incomer panel, including transportation from store/yard to site at the place of installation, unpacking, making connections and installation of bends, breaking of walls and making good of the same etc., (but excluding structural supports), including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 559 Air Insulated/segregated bus ducts 415 V4000 A65 kAfor 1 second 560 Air Insulated/segregated bus ducts 415 V2500 A65 kAfor 1 second 561 Installation, testing and commissioning of switch-boards, relay and control panels, annunciation panels, UPS system, battery chargers, distribution boards, cubicles with electrical equipment, VSD panels, misc .electrical panels etc., including transportation from store/yard to site at the place of installation, lifting the panels by deployment of tyre mounted hydraulic trollies, unpacking, assembly, including mounting and wiring of loose parts supplied by equipment vendor, interconnection of shipping sections and requisite inter-panel wiring between shipping sections, including supply of all wiring materials, installation on foundations or fixing to wall or steel structures, aligning, levelling, grouting, testing and calibration of relays and meters etc., including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 562 Weight of the Unit upto 100 kg 563 Weight of the Unit from 101 upto 500 kg. 564 Weight of the Unit from 501 upto 1000 kg. 565 Weight of the Unit from 1001 upto 1500 kg. 566 Weight of the Unit from 1501 upto 3000 kg. 567 Installation of switch-boards, relay and control panels, annunciation panels, UPS system, battery chargers, distribution boards, cubicles with electrical equipment, VSD panels, misc .electrical panels etc., including transportation from store/yard to site at the place of installation, lifting the panels by deployment of tyre mounted hydraulic trollies, unpacking, assembly, including mounting and wiring of loose parts supplied by equipment vendor, interconnection of shipping sections and requisite inter-panel wiring between shipping sections, including supply of all wiring materials, installation on foundations or fixing to wall or steel structures, aligning, levelling, grouting, testing and calibration of relays and meters etc., including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 568 Weight of the Unit upto 100 kg 569 Weight of the Unit from 101 upto 500 kg. 570 Weight of the Unit from 501 upto 1000 kg. 571 Weight of the Unit from 1001 upto 1500 kg. 572 Weight of the Unit from 1501 upto 3000 kg. 573 Design, engineering, manufacture, procurement of materials and bought out components, assembly at shop, inspection, testing at manufacturers works, packing, delivery to site including all labour and materials along with supply of special tools & tackles for following Single Phase, 50 Hz UPS System along with associated accessories and AC Distribution Board complete with documentations as per approved drawings, specifications, data sheets and other codes & standards attached or referred with this tender and directions of Engineer-in-charge. 574 55KVA, 230V, 50 Hz, SPNParallel Redundant UPS withBypass as data sheet DS-440 575 1X100% NI-CD Battery Bank for 30 Min. backup along with all accessories & battery Isolator. 576 230V, 300 Amps, 50 Hz, AC Distribution Board as per Feeder Details listed in scope of work/job specification 577 Cell booster of adequate rating suitable for battery AH capacity. 578 Providing training to 2 nos. owners engineer at Vendor Works for a period of min. 3 days for 55KVA UPS system 579 Providing training to 5 nos. owners engineers at site for 55KVA UPS system 580 Mandatory spares for 230V, 55KVA UPS system as perCl.6.1 (Mandatory spares), sr.no.10 of EDB document no. B861-000-16-50-EDB-1001 581 MISCELLANEOUS CONTROL GEAR 582 Installation, testing and commissioning of miscellaneous surface mounted industrial/FLP control gear such as lighting/power panel, push button stations, motor starter, communication equipment, junction boxes, panels, plugs, sockets, including supply of necessary hardware, touch up painting including supply of paint, including transportation from store/yard to site at the place of installation, unpacking, (excluding fixing of cable glands and cable terminations),including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 583 Weight of the unit above 5 kg. but upto 20 kg. 584 Weight of the unit above 20 kg. but upto 100 kg. 585 Weight of the unit up to 5 kg. 586 Supply of Industrial, weather proof type Push Button stations as per EIL specification No. 6-51-0014, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 587 With stop (latching type) push button. 588 With stop (non-latching type) push button. 589 With start and stop (latching type) push buttons. 590 With start, stop push buttons and ammeter. 591 With start,stop push buttons and one Three position selector switch. 592 With start,stop push buttons, one Three position selector switch and ammeter. 593 With stop push button (Break Glass Type). 594 With start and stop (non-latching type) push buttons. 595 Supply of flameproof and weather proof type Push Button station as per EIL standard specification No. 6-51-0006 as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 596 With start, stop push buttons and one Three position selector switch and ammeter. 597 DC SYSTEM / BATTERY BANK 598 Supply of following ratings of Nickel-cadmium batteries, battery charger, distribution board alongwith accessories as per EIL specification No. 6-51-0019, 6-51-0047, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 599 160A (Min.) , dual redundant battery charger as per data sheet DS-430 600 110V, 1x500AH(Min.), Ni-Cd battery bank 601 110V, 350A DC distribution board as per feeder details listed in scope of work/job specification 602 3P MCCB / DC Circuit Breaker Battery isolator in weatherproof enclosure(IP-55)of adequate rating. 603 Mandatory spares for 110V Battery & Battery charger as per Cl.6.1 (Mandatory spares), sr.no.11 of EDB document no. B861-000-16-50-EDB-1001 604 Installation, testing and commissioning of stationary nickel-cadmium battery banks of the following ratings, including transportation from store/yard to site at the place of installation, filling with electrolyte, charging and dischargng of cells, including capacity test etc., aligning, levelling, grouting, assembly of battery racks, fixing of inter-cell connectors etc., including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 605 Nickel-cadmium battery banks (including capacity test) rated for 110 V500 Ah 606 Supply of following rating of cell boosters as per EIL specification No. 6-51-0019, including all labour and materials, as per data sheets, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 607 Cell booster rated for 12 V50 A 608 PLUGS, SOCKETS AND JUNCTION BOXES 609 Supply of weatherproof metal clad 415V, TPN, industrial type socket and plug with heavy duty interlocking switch, with adequately sized cable adaptor box for incoming and outgoing cable terminations, including supply of double compression brass nickel plated cable glands, tinned copper lugs,including all labours and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 610 63 A, 415 V, 5 pin sockets along with associated 5 pin plugs. 611 240 V, 15 A, 3 pin sockets. 612 240 V, 15 A, 3 pin sockets along with associated 3 pin plugs. 613 24 V, 5 A, 3 pin sockets along with associated 3 pin plugs. WITH TRANSFORMER.(240/24V) 614 Supply, installation, cable termination, connection, testing and commissioning of following types of FLP andWP junction boxes, as per EIL specification No. 6-51-0061, including all labours and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 615 WP JB (IP-65) with 15 A, 16 terminals suitable for 1 No. incoming and6 Nos. outgoing cable entries complete with cable glands for incoming and outgoing cables and 3 Nos. blocking plugs 616 WP 3 way JB (IP-65) complete with 3 Nos. cable glands and 1 Nos. blocking plug suitable for cables upto 3 x 2.5 sq. mm YWY / XWY cable. 617 WP 4 way JB with IP-65 degree of protection complete with 4 Nos. cable glands and 2 Nos. blocking plug suitable for cables upto 3 x 2.5 sq. mm YWY / XWY cable. 618 NEUTRAL GROUNDING RESISTOR 619 Supply of following rating of outdoor type neutral grounding resistor, as per EIL standard specification no.6-51-0043,including all labour and materials, as per approved drawings, specifications of this tnder and directions of Engineer-in-Charge. 620 NGR rated for 3.81 kV400 A 621 Installation, testing and commissioning of outdoor type following neutral grounding resistor consisting of cast iron/stainless steel grid resistor with/without neutral CT including connection of one end of resistor with transformer neutral and the other end of the resistor to the earthing grid, including transportation from store/yard to site at the place of installation, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 622 NGR rated for 3.81 kV400 A 623 CAPACITOR BANKS 624 Supply of following HV capacitor banks, series reactor and RVT, as per EIL standard specification NO. 6-51-0020, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 625 11kV, 3 Phase,indoor type APFC panel -1500kVAR 626 Mandatory spares for APFC as per Cl.6.1 (Mandatory spares), sr.no.20 of EDB document no. B861-000-16-50-EDB-1001 627 Installation of following H.V. capacitor banks,series reactor and RVT, including transportation from store/yard to site ofinstallation, unpacking, assembly of elevating structure, interconnection of loose parts supplied by equipment vendor, aligning, levelling etc., including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 628 HV capacitor banks rated for 1500 kVAR11 kV 629 Testing and commissioning of following H.V. capacitor banks,series reactor and RVT, including testing equipments, all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 630 HV capacitor banks rated for 1500 kVAR11 kV 631 CANOPIES 632 Supply, fabrication and installation of FRP canopies for outdoor electrical miscellaneous equipments such as lighting/power panels and distribution junction boxes, local panels , PB stations etc. to render them weather proof including supply of necessary hardware for fixing and clamping with the equipment, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 633 Lighting Panel/Power panel/distribution junctions boxes. 634 Manual call points/field call stations. 635 Push button stations. 636 Supply, fabrication andinstallation of canopies for miscellaneous outdoor equipment like motors, fire alarm points, telephones, communication hand set stations etc. to render them weatherproof made out of 1.6 mm (16 gauge) sheet steel including supply of hardware and paint, painting, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 637 Supply, fabrication andinstallation of GI canopies for outdoor electrical motors of following frame sizes to render them weather proof including supply of necessary hardware for fixing and clamping with the motor foundation, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 638 Frame size upto 80. 639 Frame size more than 80 and upto 112. 640 Frame size more than 112 and upto 180. 641 Frame size more than 180 and upto 250. 642 Supply, fabrication and installation of GI canopies for outdoor electrical miscellaneous equipments such as lighting/power panels and distribution junction boxes, local panels , PB stations etc. to render them weather proof including supply of necessary hardware for fixing and clamping with the equipment, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 643 Lighting Panel/Power panel/distribution junctions boxes. 644 Manual call points/field call stations. 645 Push button stations. 646 FLP receptacles. 647 ANCHOR FASTENERS 648 Supply, drilling in RCC and fixing of metallic anchor fasteners for supporting of cable trays and miscellaneous electrical switchgear of following sizes, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 649 3/16 BSW. 650 5/16 BSW. 651 1/4 BSW. 652 3/8 BSW. 653 5/8 BSW. 654 1/2 BSW. 655 SAFETY EQUIPMENT 656 Supply and installation of the following, including the supply of necessary clamps, bolts, rawl plugs etc., breaking and making good of walls, if required, mounting, including all labour and materials, complete and as per applicable standards and CEA Guidelines and as per directions of Engineer-in-Charge. 657 Shock hazard charts complete with frame and glass. 658 First Aid Boxes. 659 4.5 kg capacity CO2 type fire extinguishers. 660 6.8 kg capacity CO2 type fire extinguishers. 661 9 kg capacity CO2 type fire extinguishers. 662 Sand buckets with stand (Each with at least 3 sand buckets). 663 Shock hazard charts - Laminated type 664 Gas Mask for use in substation during fire & smoke as per CEA guidelines 665 Supply and laying of 900 mm wide safety insulation mats complying to IS-15652, of following grades required for maintenance of electrical equipment in substation, including cutting to required shape in running length, including all labour and materials, as per applicable Indian or International standards and CEA Guidelines and as per directions of Engineer-in-Charge. 666 3.3 kV grade. 667 11 kV grade. 668 Supply of following items as per applicable Indian standards/CEA Guidelines. 669 Rubber hand gloves (11 kV grade). 670 Rubber hand gloves (33 kV grade). 671 Enamelled caution boards. 672 Discharge rod with earthing facility (upto 11 kV grade). 673 HV fuse puller handle. 674 Supply and application/installation of epoxy based insulation coating with breakdown voltage as per IS, suitable for system voltage as marked and shall be suitable for installation on concrete flooring of substation in airconditioned/non-airconditioned area, having smooth finish, including all labour and materials, complete as per approved drawings, job & standard specification attached with this tender and directions of the engineer-in- charge 675 For highest systen voltage of 12.1kV 676 SUPPLY OF SPARES / LAMPS 677 MV HRC Fuses 678 16 A. 679 32 A. 680 63 A. 681 100 A. 682 160 A. 683 250 A. 684 SUPPLY OF MV CABLES 685 Supply of 1100 V grade, Copper Conductor,XLPE insulated and armoured, cables of following sizes as per EIL standard specification No. 6-51-0051, data sheets, specifications of this tender and directions of Engineer-in-Charge. 686 2 C x 10 sq. mm 687 2C x 16 sq. mm 688 2 C x 2.5 sq. mm 689 3 C x 6 sq. mm 690 2 C x 4 sq. mm 691 3 C x 4 sq. mm 692 3 C x 10 sq. mm 693 3 C x 2.5 sq. mm 694 Supply of 1100 V grade, Aluminium Conductor, XLPE insulated and armoured, cables of following sizes as per EIL standard specification No. 6-51-0051, data sheets, specifications of this tender and directions of Engineer-in-Charge. 695 3 C x 25 sq. mm 696 3.5 C x 25 sq. mm 697 3 C x 35 sq. mm 698 2 C x 50 sq. mm 699 3 C x 95 sq. mm 700 3 C x 120 sq. mm 701 3.5 C x 185 sq. mm 702 3 C x 240 sq. mm 703 3 C x 50 sq. mm 704 3.5 C x 35 sq. mm 705 3.5 C x 95 sq. mm 706 3.5 C x 300 sq. mm 707 3.5 C x 50 sq. mm 708 3.5 C x 120 sq. mm 709 Supply of 1100 V grade, Copper Conductor, Individual pair shielded & Overall shielded, twisted pair/triad, XLPE insulated, Armored, FRLS outer-sheathed cables of following sizes as per EIL standard specification No. 6-51-0052, data sheets, specifications of this tender and directions of Engineer-in-Charge. 710 1 Pair x 2.5 sq. mm 711 2 Pair x 2.5 sq. mm 712 4 Pair x 2.5 sq. mm 713 6 Pair x 2.5 sq. mm 714 12 Pair x 2.5 sq. mm 715 SUPPLY OF HV CABLES (MULTI CORE) 716 Supply of 6.6 kV (UE) grade, Al/Cu Conductor, XLPE insulated and armoured cables of following sizes as per EIL standard specification No. 6-51-0051, data sheets, specifications of this tender and directions of Engineer-in-Charge. 717 3 C x 240sq. mm, Al 718 Supply of 11 kV (UE) grade, Al/Cu Conductor, XLPE insulated and armoured cables of following sizes as per EIL standardspecification No. 6-51-0051, data sheets, specifications of this tender and directions of Engineer-in-Charge. 719 3 C x 240 sq. mm, Al 720 3 C x 300 sq. mm, Al 721 SUPPLY OF HV CABLES (SINGLE CORE) 722 Supply of 6.6 KV (UE) grade, Al/Cu Conductor, XLPE insulated and armoured single core cables of following sizes as per EIL standard specification No. 6-51-0051, data sheets, specifications of this tender and directions of Engineer-in-Charge. 723 1 C x 630 sq. mm, Al 724 Supply of 11 KV (UE) grade, Al/Cu Conductor, XLPE insulated and armoured single core cables of following sizes as per EIL standard specification No. 6-51-0051, data sheets, specifications of this tender and directions of Engineer-in-Charge. 725 1 C x 630 sq. mm, Al 726 LAYING OF CABLES 727 Laying of cables of different voltage grade and types of the following overall diameters in ready trays/trenches/ supported on structure/pull through pipes including supply and fixing of stainless steel strip number tags, supply and fixing of GI saddles & saddle bars, trefoil clamps (for single core cables) etc., including transportation from store/yard to site at the place of installation, unpacking, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge 728 Cables with OD above 80 mm but upto 100 mm. 729 Cables with OD above 50 mm but upto 60 mm. 730 Cables with OD above 60 mm but upto 80 mm. 731 Cables with OD above 30 mm but upto 40 mm. 732 Cables with OD above 20 mm but upto 30 mm. 733 Cables with OD upto 20 mm. 734 Cables with OD above 40 mm but upto 50 mm. 735 Laying of cables (using cable pulling by motorized winch with torque limits) of different voltage grade and types of the following overall diameters in ready trays/trenches/supported on structure/pull through pipes including supply and fixing of stainless steel strip number tags, supply and fixing of GI saddles & saddle bars, trefoil clamps (for single core cables) etc., including transportation from store/yard to site at the place of installation, unpacking, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge 736 Cables with OD upto 20 mm. 737 Cables with OD above 20 mm but upto 30 mm. 738 Cables with OD above 30 mm but upto 40 mm. 739 Cables with OD above 40 mm but upto 50 mm. 740 Cables with OD above 50 mm but upto 60 mm. 741 Cables with OD above 60 mm but upto 80 mm. 742 Cables with OD above 80 mm but upto 100 mm. 743 END TERMINATIONS 744 Fire proofing of cables including supply of all fire proofing paint, including all labour and materials, as per IEC-60331, specifications of this tender and directions of Engineer-in- Charge. (Actual area of surface painted shall be measured). 745 Supply of Unearthed grade H.V. termination kits of (indoor/outdoor type) as per EIL standard specification No. 6-51-0051, excluding cable glands and lugs, as per approved drawings and as per specifications of this tender and directions of Engineer-in-Charge. 746 3 Core cable Indoor termination kit for 6.6 kV240 mm² 747 3 Core cable Outdoor termination kit for 6.6 kV240 mm² 748 3 Core cable Indoor termination kit for 6.6 kV300 mm² 749 3 Core cable Indoor termination kit for 11 kV300 mm² 750 3 Core cable Indoor termination kit for 11 kV240 mm² 751 1 Core cable Indoor termination kit for 6.6 kV630 mm² 752 1 Core cable Indoor termination kit for 11 kV630 mm² 753 Termination of Unearthed grade HV cables and connection of leads including fixing of cable glands,supply and fixing of PVC shrouds for outdoor terminations, cutting and stripping of cable insulation, crimping the lug onto the conductor, restoration of the insulation, clamping of cable cores and earthing of armour, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. (Excluding supply of termination kits and cable glands). 754 3 Core cable termination kit for 6.6 kV300 mm² 755 3 Core cable termination kit for 6.6 kV240 mm² 756 3 Core cable termination kit for 11 kV300 mm² 757 3 Core cable termination kit for 11 kV240 mm² 758 1 Core cable termination kit for 6.6 kV630 mm² 759 1 Core cable termination kit for 11 kV630 mm² 760 Termination of XLPE insulated armoured power cables (up to 1100 V grade) and connection of leads excluding the supply of cable glands and lugs but includingfixing of cable glands, supply and fixing of PVC shrouds for outdoor terminations, cutting and stripping of cable insulation, crimping the lug on to the conductor, clamping of the cable-cores, marking with wire number, ferrules etc., including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 761 Cables with OD above 60 mm but upto 80 mm. 762 Cables with OD above 40 mm but upto 50 mm. 763 Cables with OD above 30 mm but upto 40 mm. 764 Cables with OD above 50 mm but upto 60 mm. 765 Cables with OD upto 20 mm. 766 Cables with OD above 20 mm but upto 30 mm. 767 Termination of communication, fire alarm & control paired cables and connection of leads excluding the supply of cable glands and lugs but including fixing of cable glands, supply and fixing of PVC shrouds for outdoor terminations,cutting, stripping of cable insulation, crimping the lug on to the conductor, clamping of the cable- cores, marking with wire number, ferrules etc., including all labour and materials,as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 768 All sizes from 1P to 4P and upto 2.5 sq. mm 769 All sizes from 5P to 10P and upto 2.5 sq. mm 770 All sizes from 11P to 15P and upto 2.5 sq. mm 771 STRAIGHT THROUGH JOINTS 772 Supply and Making of heat shrinkable type straight through joints for 1100 volt grade power cablesas per EIL standard specification No. 6-51-0051, including cutting, stripping of cable insulation complete with supply of compression / crimping type ferrules, plastic mould and epoxy resin compound etc., including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 773 Cables with OD above 30 mm but upto 40 mm. 774 Cables with OD above 50 mm but upto 60 mm. 775 Cables with OD above 60 mm but upto 80 mm. 776 Cables with OD upto 20 mm. 777 Cables with OD above 40 mm but upto 50 mm. 778 Cables with OD above 20 mm but upto 30 mm. 779 Supply of heat shrinkable type Straight through jointing kits for Unearthed grade H.V. cables of the following sizes,as per EIL standard specification No. 6-51-0051, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 780 3 Core cable Straight through jointing kits for 6.6 kV240 mm² 781 3 Core cable Straight through jointing kits for 11 kV300 mm² 782 1 Core cable Straight through jointing kits for 6.6 kV630 mm² 783 1 Core cable Straight through jointing kits for 11 kV630 mm² 784 Making of Straight through joints for H.V. cables of following sizes excluding supply of jointing kit and accessories, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 785 3 Core cable Straight through jointing kits for 6.6 kV240 mm² 786 3 Core cable Straight through jointing kits for 11 kV300 mm² 787 1 Core cable Straight through jointing kits for 6.6 kV630 mm² 788 1 Core cable Straight through jointing kits for 11 kV630 mm² 789 Supply and Making of heat shrinkable type straight through joints for communication, fire alarm & control paired cables, including cutting, stripping of cable insulation complete with supply of compression / crimping type ferrules, plastic mould and epoxy resin compound etc., including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 790 All sizes from 5P to 10P and upto 2.5 sq. mm 791 All sizes from 11P to 15P and upto 2.5 sq. mm 792 All sizes from 1P to 4P and upto 2.5 sq. mm 793 G.I. & PVC PIPES 794 Supply and laying of following sizes ofG.I. Pipes (medium) in required length fixed on steel, concrete or similar structure, laid in trenches, ready to be buried in concrete including cutting, threading, bending and similar works, supply of clamps, small iron structures, spacers and installation of seats, plugs, bushings etc., small civil works, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 795 100 mm NB. 796 150 mm NB. 797 50 mm NB. 798 STRUCTURAL STEEL 799 Supply, fabrication, galvanising andinstallation of base frames, supports for switchgear, and brackets for miscellaneous electrical equipments, cable and cable tray supports out of rolled MS sections, pipes, plates etc. including welding, bolting, rivetting, supply of necessary anchor bolts and grouting etc., including breaking walls, floors etc. for structures as required including supply of all GI hardware materials, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. (Any item weighing up to 1 kg. or less shall neither be measured nor paid). 800 CABLE - TRAYS 801 Supply and installation of prefabricated hot dip galvanised steel cable trays, fabricated out of hot rolled sheet steel with rigid welded construction ladder type with a rung as per std. 7-51-0333, of approved make and cable tray fittings, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 802 Reducers 750 - 450 RHS. 803 Reducers 750 - 600 RHS. 804 Reducers 750 - 600 LHS. 805 Horizontal bends for 450 mm wide tray with 1000 mm bending radius. 806 Horizontal bends for 600 mm wide tray with 1000 mm bending radius. 807 Vertical outside bends for 450 mm wide tray with 1000 mm bending radius. 808 Vertical outside bends for 600 mm wide tray with 1000 mm bending radius. 809 Vertical inside bends for 600 mm wide tray with 1000 mm bending radius. 810 Tee Joints for 450 mm wide tray with 1000 mm bending radius. 811 Tee Joints for 600 mm wide tray with 1000 mm bending radius. 812 Tee Joints for 750 mm wide tray with 1000 mm bending radius. 813 Cross Joints for 450 mm wide tray with 1000 mm bending radius. 814 Cross Joints for 750 mm wide tray with 1000 mm bending radius. 815 Vertical inside bends for 750 mm wide tray with 1000 mm bending radius. 816 300 mm wide Straight run cable tray. 817 Horizontal bends for 750 mm wide tray with 1000 mm bending radius. 818 Vertical outside bends for 750 mm wide tray with 1000 mm bending radius. 819 600 mm wide Straight run cable tray. 820 Reducers 750 - 300 RHS. 821 Reducers 600 - 300 RHS. 822 Horizontal bends for 300 mm wide tray with 1000 mm bending radius. 823 Vertical outside bends for 300 mm wide tray with 1000 mm bending radius 824 Vertical inside bends for 300 mm wide tray with 1000 mm bending radius 825 Tee Joints for 300 mm wide tray with 1000 mm bending radius. 826 450 mm wide Straight run cable tray. 827 750 mm wide Straight run cable tray. 828 Supply and installation of following galvanised slotted channel trays of 2 mm thickness and 50 mm high for supporting cables, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 829 150 mm wide. 830 60 mm wide. 831 100 mm wide. 832 Supply, fabrication andinstallation of 0.91 mm (20 gauge) GI sheet covers for cable trays, including necessary hardwares, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 833 CABLE GLANDS 834 Supply of nickel-plated, flame proof IIA/IIB double compression type brass cable glands, suitable for out door terminations of armoured PVC cables of following overall diameter (excluding termination and connection of cables), including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 835 Cables with OD above 50 mm but upto 60 mm. 836 Cables with OD above 30 mm but upto 40 mm. 837 Cables with OD above 40 mm but upto 50 mm. 838 Cables with OD above 60 mm but upto 80 mm. 839 Cables with OD above 20 mm but upto 30 mm. 840 Cables with OD upto 20 mm. 841 Supply of nickel plated brass double compression cable glands suitable for outdoor installations (WP) of following overall diameter (excluding termination and connections of cables), including drilling of suitable holes in equipments for fixing purposes etc., including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 842 Cables with OD upto 20 mm. 843 Cables with OD above 20 mm but upto 30 mm. 844 Cables with OD above 30 mm but upto 40 mm. 845 Cables with OD above 40 mm but upto 50 mm. 846 Cables with OD above 50 mm but upto 60 mm. 847 Cables with OD above 60 mm but upto 80 mm. 848 Supply of nickel plated brass single compression cable glands of following overall diameter (excluding termination and connections of cables), including drilling of suitable holes in equipments for fixing purposes etc., including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 849 Cables with OD upto 20 mm. 850 Cables with OD above 20 mm but upto 30 mm. 851 Cables with OD above 30 mm but upto 40 mm. 852 Cables with OD above 40 mm but upto 50 mm. 853 Cables with OD above 50 mm but upto 60 mm. 854 Cables with OD above 60 mm but upto 80 mm. 855 Cables with OD above 80 mm but upto 100 mm. 856 Supply and fixing of FLP(IIA/IIB) blocking plugs for blocking unused cable entries with following diameter in outdoor electrical equipment including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 857 Cables with OD above 60 mm but upto 80 mm 858 Cables with OD above 30 mm but upto 40 mm 859 Cables with OD above 40 mm but upto 50 mm 860 Cables with OD above 50 mm but upto 60 mm 861 Cables with OD up to 20 mm 862 Cables with OD above 20 mm but upto 30 mm 863 MARKERS 864 Supply and installation of earth pit markers for directly buried GI pipe electrodes as per std. 7-51-0101 with 14 SWG enamelled steel plate engraved with white letters BURIED, EARTH ELECTRODE on JADE green background complete with support and foundation, including all labour and materials, as per approved drawings, specifications of this tender and direction of Engineer-in-Charge. 865 Supply and installation of cable markers as per std. 7-51-0301, for underground cable runs with 14 SWG enamelled steel plate with white lettering on jade green background inclusive of providing and fixing supports, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 866 CABLE LUGS 867 Supply of crimping type long barrel tinned copper lugs with circular/sector shaped barrel for following conductor sizes, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 868 All sizes from 50 to 185 sq. mm 869 All sizes from 16 to 35 sq. mm 870 All sizes from 240 to 400 sq. mm 871 All sizes upto 10 sq. mm 872 All sizes from 500 to 1000 sq. mm 873 Supply of crimping type long barrel aluminium lugs with circular/sector shaped barrel for following conductor sizes, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 874 All sizes upto 10 sq. mm 875 All sizes from 240 to 400 sq. mm 876 All sizes from 16 to 35 sq. mm 877 All sizes from 50 to 185 sq. mm 878 All sizes from 500 to 1000 sq. mm 879 Supply of crimping type long barrel Bimetallic lugs with Al barrel & tinned Cu palm with circular/sector shaped barrel for following conductor sizes, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 880 All sizes from 50 to 185 sq. mm 881 All sizes from 240 to 400 sq. mm 882 All sizes upto 10 sq. mm 883 All sizes from 16 to 35 sq. mm 884 All sizes from 500 to 1000 sq. mm 885 Supply of crimping type long barrel Bimetallic lugs with tinned Cu barrel & Al palm with circular/sector shaped barrel for following conductor sizes, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 886 All sizes upto 10 sq. mm 887 All sizes from 16 to 35 sq. mm 888 All sizes from 240 to 400 sq. mm 889 All sizes from 50 to 185 sq. mm 890 All sizes from 500 to 1000 sq. mm 891 FIRE PROOFING OF CABLES 892 Fire proofing of cables including supply of all fire proofing paint, including all labour and materials, as per specifications of this tender and directions of Engineer-in-Charge. (Actual area of surface painted shall be measured). 893 ADAPTORS / REDUCERS / NIPPLES ETC. 894 Supply and fixing nickel-plated brass adaptors/ reducers for cable glands of following sizes including all labour and materials complete as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. Adaptors shall have male part threaded as per Eqpt. threads and the other end to receive glands having E.T. thread. 895 Eqpt. Thread 3/4 PF (J.I.S.)-E.T. Thread 3/4ET 896 Eqpt. Thread 1 PF (J.I.S.) - E.T. Thread 3/4ET 897 Eqpt. Thread 1 PF (J.I.S.) -E.T. Thread 1ET 898 Eqpt. Thread 1-1/2 PF (J.I.S.)- E.T. Thread 1-1/4ET 899 Eqpt. Thread 1-1/2 PF (J.I.S.)- E.T. Thread 1-1/2ET 900 Eqpt. Thread 2 PF (J.I.S.) -E.T. Thread 1-1/2ET 901 Supply and installation of GI reducers/enlargers of following sizes for cable glands of following sizes including all labour and materials complete as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. Adaptors shall have male part threaded as per Eqpt. threads and the other end to receive glands having E.T. thread. 902 Eqpt. Thread PG 13.5(DIN) - E.T. Thread 3/4 ET 903 Eqpt. Thread PG 16 (DIN) -E.T. Thread 3/4 ET 904 Eqpt. Thread PG 21 (DIN) -E.T. Thread 1ET 905 Eqpt. Thread PG 29 (DIN) -E.T. Thread 1-1/2 ET 906 Eqpt. Thread 1 ET (IS) -E.T. Thread 3/4 ET 907 Eqpt. Thread 1-1/2 ET (IS) -E.T. Thread 1 ET 908 Eqpt. Thread 1-1/2 ET (IS) -E.T. Thread 1-1/2 ET 909 Eqpt. Thread 2 ET (IS) -E.T. Thread 1-1/2 ET 910 Supply and fixing FLP(IIA/IIB), weatherproof, nickel-plated brass adaptors/reducers for cable glands of following sizes including all labour and materials complete as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. Adaptors shall have male part threaded as per Eqpt. threads and the other end to receive glands having E.T. thread. 911 Eqpt. Thread 3/4 PF (J.I.S.)-E.T. Thread 3/4ET 912 Eqpt. Thread 1 PF (J.I.S.) -E.T. Thread 3/4ET 913 Eqpt. Thread 1 PF (J.I.S.) -E.T. Thread 1ET 914 Eqpt. Thread 1-1/2 PF (J.I.S.)- E.T. Thread 1-1/4ET 915 Eqpt. Thread 1-1/2 PF (J.I.S.)- E.T. Thread 1-1/2ET 916 Eqpt. Thread 2 PF (J.I.S.) -E.T. Thread 1-1/2ET 917 Supply and installation of FLP(IIA/IIB) GI reducers/ enlargers of following sizes for cable glands of following sizes including all labour and materials complete as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. Adaptors shall have male part threaded as per Eqpt. threads and the other end to receive glands having E.T. thread. 918 Eqpt. Thread PG 13.5(DIN) - E.T. Thread 3/4 ET 919 Eqpt. Thread PG 16 (DIN) -E.T. Thread 3/4 ET 920 Eqpt. Thread PG 21 (DIN) -E.T. Thread 1ET 921 Eqpt. Thread PG 29 (DIN) -E.T. Thread 1-1/2 ET 922 Eqpt. Thread 1 ET (IS) -E.T. Thread 3/4 ET 923 Eqpt. Thread 1-1/2 ET (IS) -E.T. Thread 1 ET 924 Eqpt. Thread 1-1/2 ET (IS) -E.T. Thread 1-1/2 ET 925 LIGHTING POLES 926 Supply and installation of Lighting Poles for floor mounting as per std. 7-51-0201, including all civil works, excavation, foundation, disposal of surplus earth, providing shoring, strutting and dewatering if required and including supply of cement, steel, GI pipes, base plates, paint and all sundry materials as required, including painting, (excluding supply and installation of control gear box/junction box), but including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 927 Lighting poles including supply and connection of wires upto fixtures for safe areas. 928 Supply andinstallation of platform Lighting pole as per std. 7-51-0202,including all welding, structural works, paint and all sundry materials as required, including painting, (excluding supply and installation of control gear box/junction box), but including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 929 Lighting poles including supply and connection of wires upto fixtures for safe areas. 930 Supply andinstallation of street lighting poles (single bracket/double bracket) including built in marshalling box andnecessary wire/cable running from marshalling box to the lighting fixture, cable termination and connection, fixing of cable glands and lugs,including all civil works, excavation, foundation, disposal of surplus earth, providing shoring, strutting and dewatering if required and including supply of cement, steel, GI pipes, base plates, paint and all sundry materials as required, including painting, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 931 Poles as per std. 7-51-0233 with MB as per 7-51-0208 for safe area 932 Poles as per std. 7-51-0234 sht. 2 of 2 (Single bracket) 933 HAZARDOUS AREA LIGHTING FIXTURES AND ACCESSORIES 934 Installation, connection, testing and commissioning of following types of flame proof/Div.2 lighting fixtures and accessories, including cable termination and connection, fixing of cable glands, lugs, including supply of necessary hardwares, including transportation from store/yard to site at the place of installation, unpacking, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 935 3-way, junction box. 936 4-way, junction box. 937 Well glass type pole mounting type for Ground Level. 938 Well glass type ceiling mounted. 939 Well glass type bracket mounted. 940 Well glass type pole mounting type for Platform. 941 Supply and installation of Type-`A clamps(for bracket mounted lighting fixtures) including bolt (MOC SS304) for fixing the fixture to the clamp as per EIL std.no.7-51-0221, including supply and fixing of anchor fasteners, nuts and bolts, washers etc. as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 942 Supply and installation of adapters for Platform and ground pole mounted lighting fixtures as per EIL std.no.7-51-0221, approved drawings, specifications of this tender and directions of Engineer-in-Charge. 943 Supply and installation of Type-`B clamps(for ceiling mounted lighting fixtures) including bolt (MOC SS304) for fixing the fixture to the clamps per EIL std.no.7-51-0221, including supply and fixing of anchor fastners,nuts and bolts,washers as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 944 SAFE AREA LIGHTING FIXTURES 945 Supply, installation, testing and commissioning of following energy efficient lighting fixtures and connecting to wiring junction box/marshalling box complete with lamps and necessary control gear including supply of all connected materials like flexible conduit, clamps, supports, chains, anchor fastners, bolts, nuts and washers etc. as required, including supply and fixing of cable glands, lugs, including all labour and materials, as per approved drawings, data sheet for lighting fixture schedule, EIL installation standards, specifications of this tender and directions of Engineer-in-Charge. 946 Type LED SFD-12 Fixtures. 947 Type LED BK-3 Fixtures. 948 Type LED ST-10 Fixtures. 949 Type LED FD-1 Fixtures. 950 Type LED FD-2 Fixtures. 951 Type LED FD-3 Fixtures. 952 JUNCTION BOXES (OUTDOOR / INDOOR TYPE) 953 Supply and installation of dust and vermin proof G.I. sheet steel (1.6 mm thick) junction box WP type suitable for outdoor/indoor installation with number of outgoing ways as under, complete with PVC connectors, supply and fixing of cable glands, including supply of required size and number of terminals, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 954 3 way. 955 4 way. 956 LIGHTING / POWER PANELS AND DISTRIBUTION BOARDS 957 Supply, installation, connection, testing and commissioning offlame proof weather proof lighting/power panels(for gas group IIA/IIB) as per EIL std. spec. 6-51-0008, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 958 40 A, 4 pole incomer MCB isolator and 12 Nos. outgoingdouble poleMCBs with ELCB (upto 20 A). 959 40 A, 4 pole incomer MCB isolator and 6 Nos. outgoingdouble poleMCBs with ELCB (upto 20 A). 960 Supply, installation, connection, testing and commissioning of safe area lighting/power panels, surface/flush mounting type, wall mounting type in dust tight (with hinged cover) sheet steel enclosure having 4 pole incomer and single pole MCB (9 kA type) for outgoing circuit control with completewiring, including cable termination, connection and fixing of cable glands, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 961 40 A, 4 pole incomer MCB isolator and 6 Nos. outgoingdouble poleMCBs (upto 20 A) with RCCBs in each outgoing circuits suitable for outdoor location with IP-65 degree of protection 962 40 A, 4 pole incomer MCB isolator and 12 Nos. outgoingdouble poleMCBs (upto 20 A) with RCCBs in each outgoing circuits suitable for outdoor location with IP-65 degree of protection 963 63 A, 4 pole incomer MCB isolator and 18 Nos. outgoingdouble poleMCBs (upto 20 A) with RCCBs in each outgoing circuits suitable for outdoor location with IP-65 degree of protection 964 WIRING 965 Circuit wiring in non-hazardous areas using (size given below), copper conductor, PVC insulated, FRLS outer sleeve cables (third core for earthing),from lighting/powerpanel/distribution junction box, excluding the supply of cable, junction boxes and cable glands but including termination and connection, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 966 3 C x 2.5 sq. mm 967 3 C x 4 sq. mm 968 Circuit wiring in hazardous areas using (sizes given below) copper conductor, XLPE insulated, FRLS outer sleeve armoured cables (third core for earthing) from lighting/power panel/distribution junction box onwards, excluding the supply of cables, junction boxes and cable glands but including fixing of cable glands, supply and fixing of clamps, cable terminations and connections, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 969 3 C x 2.5 sq. mm 970 EARTH ELECTRODES 971 Supply, installation, testing and commissioning of GI earth electrodes, complete with earth pit as per std. 7-51-0102 and all necessary materials including excavation of earth pit, filling with charcoal and salt, back filling, providing necessary brickwork, connections, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 972 GI earth electrode as per std. 7-51-0102. 973 COPPER EARTH ELECTRODES 974 Supply, installation, testing and commissioning of Cu earth electrodes complete with 38 mm outer dia x 3 mm thick Cu pipe in a depth of 25Mtr, 3mm Thick 4Inch X 12 Inch Copper plate, earth pit and all necessary materials including excavation of earth pit, filling with charcoal and salt, bentonite powder, back filling, providing necessary brickwork, connections, including all labour and materials, as per sketch B861-000-16-50-DS-4001, approved drawings, specifications of this tender and directions of Engineer-in-Charge 975 EARTH STRIPS 976 Supply, installation and connection of following GI earthing strip along the cable trenches or cable trays or fixing to walls or structures including welding at joints, providing anti-corrosive paint or bitumen and jute covering for welded portion, clamping and necessary hardware for connecting, etc., including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 977 100 X 12 mm 978 40 x 5 mm 979 25 x 3 mm 980 50 x 6 mm 981 Supply, installation and connection of following GI earthing strip buried individually at a depth of 500 mm including welding at joints, providing anti-corrosive paint or bitumen and jute covering for welded portion, clamping and necessary hardware for connecting, excavation and refilling etc., including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 982 100 X 12 mm 983 40 x 5 mm 984 25 x 3 mm 985 50 x 6 mm 986 EARTHING CONNECTION 987 Connecting individual equipment to the earth strip or earth plate with following sizes of G.I. wire / G.I. wire rope including the supply of G.I. wire /G.I. wire rope, lugs, conductors, connecting to the G.I. strip or earth plate and necessary hardware for connection, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 988 3/8 dia (10 mm) flexible rope. 989 5/8 dia (16 mm) flexible rope. 990 8 SWG GI Wire. 991 Supply and installation of 25 sq. mm (168/0.01772) copper flexibles of following length with copper lugs crimped on both sides for earthing of pipeline vessels, equipments (non electrical) as per std. 7- 51-0112, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 992 300 mm 993 500 mm 994 1500 mm 995 EARTH PLATES 996 Supply, installation and connection of GI earth plates as per std. 7-51-0103, complete with anchor bolts, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 997 GI earth plate as per std. 7-51-0103. 998 EARTHING CONNECTORS 999 Supply and installation of MS ear of width 50 mm and thickness 5 mm for earthing of process vessels, steel structures, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 1000 Minimum 75mm to maximum 300 mm long 1001 Supply and installation of stainless steel ear of width 50 mm and thickness 5 mm for earthing of process vessels, steel structures, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 1002 Minimum 75mm to maximum 300 mm long 1003 LIGHTNING RODS 1004 Supply and installation of GI lightning rod as per std. 7-51-0503 including supply of all hardware etc., including all labour and materials,as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 1005 GI lightning rod as per std. 7-51-0503. 1006 LAYING OF COMMUNICATION / FIRE ALARM CABLES 1007 Horizontal and vertical laying/pulling through of communication/fire alarm cables of the following overall diameters in ready trays/trenches/conduits or supported on structures including supplying and fixing of GI saddle and saddle bars, stainless steel strip number tags, including transportation from store/yard to site at the place of installation, unpacking, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge 1008 Cables of overall dia. above 35 mm. 1009 Cables of overall dia. upto 35 mm. 1010 Laying of HDPE ducts for laying of optical fiber cables between various substations, pulling through pipes or supported on structures including supplying and fixing of GI saddle and saddle bars, including supply and fixing of printed stainless steel/ non magnetic non corrosive metal tags, including transportation from store/yard to site at the place of installation, unpacking, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge 1011 HDPE duct with overall dia. Upto 60mm 1012 HDPE duct with overall dia. above 60mm 1013 Laying of optical fiber cables between various buildings in already laid HDPE conduits for plant communication and fire alarm data highway, feeder differential protection, etc., including supply of all hardware, splice connectors, accessories, pulling through pipes or supported on structures including supply and fixing of printed stainless steel/ non magnetic non corrosive metal tags, including transportation from store/yard to site at the place of installation, unpacking, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 1014 Cables of overall dia. upto 40 mm. 1015 Cables of overall dia. above 40 mm. 1016 STRAIGHT THROUGH JOINTS COMMUNICATION / FIRE ALARM CABLES 1017 Making of straight through joints for polyethylene insulated armoured jelly filled/ non filled overall PVC jacketed, including supply of all necessary materials for the joint, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 1018 For Non-Jelly filled cables of size .9 mm5 pair 1019 For Non-Jelly filled cables of size .9 mm20 pair 1020 For Non-Jelly filled cables of size .9 mm10 pair 1021 For Jelly filled cables of size .63 mm²20 pair 1022 For Non-Jelly filled cables of size 1.5 mm²2 pair 1023 Supply of straight through jointing kit for Mono mode, multitube/unitube, jelly filled, Optical fiber cable with non metallic armour with following number of fibers, as per EIL standard specifications, data sheet, specifications of this tender and directions of Engineer-in-Charge. 1024 6 Fiber 1025 Supply of straight through jointing kit for Multi mode, multitube/unitube, jelly filled, Optical fiber cable with non metallic armour with following number of fibers, as per EIL standard specifications, data sheet, specifications of this tender and directions of Engineer-in-Charge. 1026 6 Fiber 1027 Making of straight through jointing kit for Mono/Multi mode, multitube/unitube, jelly filled, Optical fiber cable with non metallic armour with following number of fibers, as per EIL standard specifications, data sheet, specifications of this tender and directions of Engineer-in-Charge. 1028 6 Fiber 1029 END TERMINATIONS FOR COMMUNICATION/FIRE ALARM CABLES. 1030 Termination of following polyethylene insulated armoured jelly filled/ non filled cables including cutting, stripping of cable insulation, sealing of jacket including supply of termination kit, hardware, including all labour and materials, as per approved drawings, specification of this tender and directions of Engineer-in-Charge. 1031 For Non-Jelly filled cables of size .9 mm5 pair 1032 For Non-Jelly filled cables of size .9 mm2 pair 1033 For Non-Jelly filled cables of size .9 mm50 pair 1034 For Non-Jelly filled cables of size .63 mm20 pair 1035 For Non-Jelly filled cables of size 1.5 mm2 pair 1036 For Non-Jelly filled cables of size 1.5 mm²2 pair 1037 Supply ,Installation, testing and commissioning of Fiber Optic Patch panel (LIU) for following type & number of fiber for OFCs including all accessories for terminating, pigtails with Connectors, patch cords with connectors, Splicing sleeves and splice tray including all labour and materials as per approved drawings specifications of this tender and directions of engineer-in-Charge 1038 For 6 fiber Mono mode cable with LC pigtails and LC patch cords 1039 For 6 fiber Mono mode cable with SC pigtails and LC patch cords 1040 For 6 fiber Mono mode cable with ST pigtails and LC patch cords 1041 For 6 fiber Mono mode cable with LC pigtails and SC patch cords 1042 For 6 fiber Mono mode cable with LC pigtails and ST patch cords 1043 For 6 fiber Mono mode cable with SC pigtails and SC patch cords 1044 For 6 fiber Mono mode cable with SC pigtails and ST patch cords 1045 For 6 fiber Mono mode cable with ST pigtails and SC patch cords 1046 For 6 fiber Mono mode cable with ST pigtails and ST patch cords 1047 Termination of optical fiber cables for various systems including supply of all hardware, splice connectors, accessories, including all labour and materials as per approved drawings specifications of this tender and directions of engineer-in-Charge 1048 6 Fiber 1049 SUPPLY OF COMMUNICATION / FIRE ALALRM CABLE / CONDUITS / DUCTS 1050 Supply of communication, fire alarm & control paired cables of following sizes as per EIL standard specification No.6-51-0052, data sheet, specifications of this tender and directions of Engineer-in-Charge. 1051 Jelly filled cables of size .9 mm20 pair 1052 Jelly filled cables of size .9 mm10 pair 1053 Non-Jelly filled cables of size .9 mm5 pair 1054 Non-Jelly filled cables of size .9 mm2 pair 1055 Non-Jelly filled cables of size 1.5 mm2 pair 1056 Non-Jelly filled cables of size .9 mm50 pair 1057 Non-Jelly filled cables of size .63 mm2 pair 1058 Supply of Mono mode, jelly filled, Optical fiber cable with non metallic armour with following number of cores & construction, as per EIL standard specifications, data sheet, specifications of this tender and directions of Engineer-in-Charge. 1059 6 Fiber multitube construction 1060 Supply of Multi mode, jelly filled, Optical fiber cable with non metallic armour with following number of cores & construction, as per EIL standard specifications, data sheet, specifications of this tender and directions of Engineer-in-Charge. 1061 6 Fiber multitube construction 1062 Supply of HDPE ducts for laying of optical fiber cables between various substations, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge 1063 HDPE duct with overall dia. Upto 60mm 1064 HDPE duct with overall dia. above 60mm 1065 CIVIL WORKS/M.S. CHEQUERED PLATE 1066 Making through and through cut outs in pockets of size 150 mm dia in the RCC floor/walls of trenches/buildings of thickness upto 200mm for facilitation cable entries using concrete cutting machines including all labour and materials as per approved drawings, specifications of this tender and directions of Engineer -in-charge 1067 Excavation and backfilling of trenches for cables and earth strip etc. , for a maximum depth of 1.5 m, shoring, shuttering and dewatering (if necessary) including consolidation and disposal of surplus earth up to a distance of 30 m, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. (Excavated trench dimensions shall be measured). 1068 Excavation and backfilling of trenches in all types of soil including rock. 1069 Excavation and backfilling of trenches in all types of soil except rock. 1070 Supply and laying of 40 mm size gravel in one layer of 100/150 mm thick including dressing of soil surface and laying the aggregate in uniform layer and density, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge ( Aggregate will be measured in boxes of size 1.5 m x 1.5 m x 0.5 m which shall be taken as 1 cubic metre, the boxes are to be furnished by the contractor free of cost for measuring purposes). 1071 40 mm size gravel. 1072 Supply and spreading of approved fine river sand/stone dust in cable trenches, including all labour and materials, specifications of this tender and directions of Engineer-in-Charge. 1073 Fine river sand. 1074 Supply and spreading of approved FLY ASH BRICKS - TYPE-5 of 75 mm thickness in cable trenches for cable protection, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. (Actual area of laid brick surfaces shall be measured). 1075 Bricks. 1076 Supply, fabrication and installation of 6 mm thick M.S. chequered plate for covering floor cut- outs/cable trenches etc., including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-Charge. 1077 6 mm thick M.S. chequered plate. 1078 Making through and through cut outs in pockets of following shape and size in the RCC floor/ walls of trenches/ buildings of thickness above 200 mm and upto 400 mm for facilitating cable/ duct entries, using concrete cutting machines and making cut out good using plastering and painting including all material and labour as per approved drawings, specification of this tender and directions of Engineer-in-charge. 1079 Rectangular Cut Out of length 200 mmwidth 200 mm 1080 Circular Cut Out of diameter 150 mm 1081 LAN SYSTEMS 1082 Supply, installation, mounting, testing & commissioning of following Ethernet switches including performance warranty certification(for LAN) of 25 years through OEM, including all labour and materials, as per approved drawings, specifications of this tender and directions of Engineer-in-charge. 1083 Etherswitch Rack Type-I 1084 PAINTING & MARKING 1085 Letter painting and marking of all buses of switchboards, all incomers, bus couplers, outgoings with details of Tag No, feeder rating in KW/Amp, sending end source, in the front of the panels and bus bar, panel nos.etc. on the rear side of the panels for all switchboards, all other substation equipment viz.transformers, capacitors, neutral grounding resistors, VFD panels, other panels, etc for equipment housed in electrical substations including supply of all material such as stickers, enamel paints, stencil, etc including supply of all labour, materials as per the specification of this tender and directions of Engineer-in-Charge. 1086 Each alphabet/character above 2 inch and Upto 4 inch in height/length 1087 Each alphabet/character upto 2 inch in height/length 1088 Each alphabet/character above 4 inch and Upto 8 inch in height/length 1089 Each alphabet/character above 8 inch and Upto 12 inch in height/length 1090 Letter painting of tag nos., applicable circuit nos. for identification with red/black/white paint for all outdoor equipment in safe and hazardous areas viz.light fittings, control gear boxes, lighting/power panels, welding receptacles, convenience receptacles, local control stations, fire alarm manual call points, fire alarm detectors, motors,field call stations, loud speakers, etc. including supply of enamel paint, all hardware as required,supply of all labour, materials as per the specification of this tender and directions of Engineer-in-Charge. 1091 Each alphabet/character above 2 inch and Upto 4 inch in height/length 1092 Each alphabet/character upto 2 inch in height/length 1093 Each alphabet/character above 4 inch and Upto 8 inch in height/length 1094 Each alphabet/character above 8 inch and Upto 12 inch in height/length 1095 INSTRUMENTATION 1096 PRESSURE GAUGES AND ACCESSORIES (Incl. supply of Impulse pipe/Tubing material) 1097 Installation of Line mounted or Remote mounted or Local Gauge Board mounted Pressure gauge/ Pressure gauge with Pulsation Dampener/ Syphon/ Overrange Protector (direct/ surface mounted/ diaphragm seal type) inclusive of mounting of instrument, supply of piping and tubing materials such as valves, fittings, pipes, tubes, compression fittings, as per specification, supply and erection of supports, mounting on support, (if support required), laying of capillary on supports, fabrication and installation of manifolds/ impulse lines with supports as per standards indicated below, hydraulic testing and painting of supports but exclusive of Supply of Instrument, Gauge Board, Yoke, and Calibration. 1098 In Carbon Steel as per Standard 7-52-1103 1099 In Carbon Steel as per Standard 7-52-4079. 1100 DIFFERENTIAL PRESSURE GAUGES (Incl. supply of Impulse pipe/Tubing materials) 1101 Installation of Differential Pressure gauge with/ without pulsation dampner/Syphon/ overrange protector including one side capillary type)/ Diaphragm seal type Differential Pressure gauge, surface/ yoke mounted inclusive of mounting of instrument, supply of piping & tubing materials such as valves, fittings, pipes, tubes, compression fittings as per specifications enclosed, supply and erection of supports, mounting on support, laying of capillary on supports, fabrication and installation of manifolds/ impulse lines with supports as per standards indicated below, hydraulic testing and painting of supports but exclusive of Supply of Instrument and Calibration 1102 In Carbon Steel as per Standard 7-52-4077. 1103 In Carbon Steel as per Standard 7-52-4078. 1104 PRESS.INSTRUMENTS (Incl. supply of Impulse pipe/Tubing material) 1105 Installation of Pressure Transmitters/ Pressure Switches (with or without Pulsation Dampener, Overrange Protector)/ Diaphragm seal type Pressure Transmitters/ Diaphragm seal type Pressure Switches including mounting on Yoke/ Surface, supply of piping & tubing materials such as valves, fittings, pipes, tubes, compression fittings as per specifications enclosed, supply of supports for capillary, supply and erection of supports for impulse lines wherever required, fabrication and installation of manifolds/ impulse lines with supports as per Standard indicated below, laying of capillary on supports, hydraulic testing and painting of supports but exclusive of Supply of Instrument, all Electrical/ Pneumatic connections, Yoke and Calibration. 1106 In Carbon Steel as per Standard 7-52-1101 1107 In Carbon Steel as per Standard 7-52-1159 1108 In Carbon Steel as per Standard 7-52-1188 1109 In Carbon Steel as per Standard 7-52-1102 1110 In Carbon Steel as per Standard 7-52-1163 1111 In Stainless Steel as per Standard 7-52-1159 1112 DIFFERENTIAL PRESSURE INSTRUMENTS (Incl. supply of Impulse pipe/Tubing materials) 1113 Installation of Differential Pressure Transmitters (including one side capillary type)/ Differential Pressure Switch(including one side capillary type)/ Diaphragm seal type DP Transmitters/ Diaphragm seal type DP Switch including mounting on Yoke/ Surface, supply of piping & tubing materials such as valves, fittings, pipes, tubes, compression fittings as per specifications enclosed, ,supply and erection of supports for impulse lines wherever required, fabrication and installation of manifolds/ impulse lines with supports as per Standard indicated below, supply and fabricating of supports for capillary, laying of capillary on supports, painting, installation of flushing connection, hydraulic testing of impulse lines as per standard indicated below but exclusive of Supply of Instrument, all Electrical/ Pneumatic connections, Yoke and Calibration. 1114 In Carbon Steel as per Standard 7-52-1140 1115 In Carbon Steel as per Standard 7-52-1192 1116 DIFFERENTIAL PRESSURE (FLOW) TRANSMITTERS (Incl. supply of Impulse pipe/Tubing material) 1117 Installation of Differential pressure(with or without integral manifold)/ Diaphragm Seal Type Differential Pressure flow instruments including Mounting on Yoke, supply of piping & tubing materials such as valves, fittings, pipes, tubes, compressive fittings as per specifications enclosed,supply of supports for impulse lines/ manifolds/ capillary, fabrication and Installation of manifolds/ impulse lines with supports as per Standard indicated below, laying of capillary on supports, hydraulic testing and painting of supports but exclusive of Supply of Instruments, all Electrical/ Pneumatic connections, Yoke and Calibration. 1118 In Carbon Steel as per Standard 7-52-3489. 1119 In Carbon Steel as per Standard 7-52-3490. 1120 In Carbon Steel as per Standard 7-52-3491. 1121 In Stainless Steel as per Standard 7-52-3490. 1122 ULTRASONIC FLOWMETER 1123 Installation of Transmitters/ Preamplifiers for ultrasonic flowmeters on yoke/ instrument (if required) including Straight length spool piece with pressure and temperature compensation loop including laying and termination of interconnection cable supports for cables as required, painting of supports but exclusive of supply of instrument, yoke and calibration. 1124 Installation of Transmitters/ Preamplifiers for Ultrasonic Flowmeters 1125 DIFFERENTIAL PRESSURE (LEVEL) TRANSMITTERS (Incl. supply of Impulse pipe/Tubing material) 1126 Installation of DP type/ Diaphragm Seal DP type Level Instrument including mounting on Yoke, supply of piping & tubing materials such as valves, fittings, pipes, tubes, compressive fittings, as per specifications enclosed, supply of supports for impulse line/ capillary/ manifold, fabrication of manifolds and erection wherever required, laying of capillary on supports, fabrication and installation of impulse lines with support as per Standard indicated below, hydraulic testing and painting of supports but exclusive of Supply of Instrument,all Electrical/ Pneumatic connections, Yoke and Calibration. 1127 In Carbon Steel as per Standard 7-52-1523. 1128 In Carbon Steel as per Standard 7-52-1524. 1129 LEVEL GAUGES (Incl. supply of Impulse pipe/Tubing material) 1130 Installation of Level Gauges on Vessel/ Piping/ Standpipes with minor modification wherever required, supply of piping & tubing materials such as valves, fittings, pipes, tubes, compression fittings, as per specifications enclosed, fabrication of primary piping, fabrication and installation of drain valve/ vent valve assembly as per Standard indicated below, hydraulic testing of gauge, installation of illuminators/ non-frosting extension if required but exclusive of Supply of Gauges and Illuminators. 1131 In Carbon Steel as per Standard 7-52-1527 1132 SERVO TYPE TANK GAUGES 1133 Installation/ interconnection of Servo type Gauges with/ without Tank Farm Management (TFM) System components. Installation of Gauge, Isolation ball valve, Calibration chamber on flanged equipment nozzle, with or without still well, Junction boxes with barriers, power switch, all Electrical connections but exclusive of Supply of Instrument, still well and Calibration/ Setting of gauges. 1134 Servo Gauge Installation 1135 RADAR LEVEL INSTRUMENTS 1136 Installation of radar sensor and antenna, flanged type connection on equipment nozzle/ rail mounting with/without still well, but exclusive of supply of instruments. Installation of electronics units (total system for indication, transmission, marshalling etc. for one tank), including mounting on Yoke, supply of angle tray with supports, fabrication and erection of supports and laying of cable up to instrument/probe with clamps, termination of cables at both ends, but exclusive of supply of Instruments, supply of yokes and Calibration. 1137 Installation of Top Mounted Radar 1138 Installation of tank side indicator/electronic unit (total system for indication/ transmission/marshalling etc., as required for one tank) including mounting on yoke/support, fabrication and erection of supports, laying and termination of interconnecting cable up to instrument/ indicator with clamps, termination of cables at both ends, painting of supports but exclusive of supply of instruments, yoke, cables and calibration. 1139 Tank Side Indicator 1140 TEMPERATURE INSTRUMENTS 1141 Installation of Temperature Indicators/ Gauges (Filled system/ Bimetallic) RTD/ Thermocouple/ Temperature Switches/ Temperature transmitters with flanged thermowell inclusive of installation of machined/ built-up thermowells on the nozzle and installation of Instruments, Electrical/ Pneumatic connection but exclusive of Supply of Instruments/ Elements/ Thermowell, and Calibration. 1142 Temperature Indicator/ Gauges (Bimetallic Type) with thermowell on flanged wells 1143 TEMPERATURE TRANSMITTERS (REMOTE MOUNTED) 1144 Thermocouple/ RTD element with thermowell, along with Temperature Transmitter remote mounted. Installation of transmitter including mounting on yoke, fabrication and erection of supports with clamps and laying of extension/RTD cable upto thermocouple, termination of cables at both ends, painting of supports but exclusive of Supply of Instruments, Cable, Yoke and Calibration. 1145 Temperature transmitter and RTD. 1146 Temperature Transmitter and RTD with flanged well 1147 Multipoint temperature transmitter with Thermocouple / RTD 1148 MISCELLANEOUS ITEMS AND DEVICES 1149 Mounting of Miscellaneous instrument items as listed below on Yoke; fabrication and erection of Supports and including installation of instrument items,paintingofsupportsbutexclusiveofSupplyofInstrumentitems, Piping/ Tubing material / Calibration and supply and erection of Yoke support. 1150 ER probe assembly with accessories like flange, valve etc, if any, fixing of gaskets bolts/nuts wherever required and performing Positive Material Identification(PMI) using alloy analysers as per specification, drawings and directions of Engineer-in-Charge. 1151 Corrosion coupon assembly with accessories like flange, valve etc, if any, fixing of gaskets bolts/nuts wherever required and performing Positive Material Identification(PMI) using alloy analysers as per specification, drawings and directions of Engineer-in-Charge. 1152 Weather proof Push Button Station/ Selector Switches. 1153 Corrosion Transmitters 1154 CALIBRATION/ TESTING 1155 Cleaning, adjusting stroke/ positioner, stroke speed checking of Control and On-off (Shutdown) valves. Providing equipments, necessary test jig, Instrument Air, Nitrogen Cylinders, test reports, all consumable and loop testing. Excludes flow calibration 1156 Control Valves 1157 Self Actuated Pressure reducing valves 1158 Cleaning, set pressure tests of Pressure Relief and Thermal Relief Valves. Providing equipment, necessary test jig, Instrument Air, Nitrogen Cylinders, test reports, all consumable. Excludes flow calibration. 1159 Sizes upto 3/4 x 1 threaded 1160 Inlet Sizes upto 2 flanged, rating 150# to 2500# 1161 Cleaning, calibration of the instrumentslisted below including removal of instrumentfromreinstalledlocationslikepanels,enclosures,racks,field etc.,andfixingthembackinrespectiveplaces,providingequipments, necessarytestjig,InstrumentAir,NitrogenCylinders,testreports,all consumable, exceptforspecialimportedtestequipments for electronic instruments to be supplied by owner if available. 1162 Pressure gauges 1163 Pressure transmitters 1164 Differential Pressure Gauges 1165 Differential Pressure Transmitters for Flow, Level and D.P. 1166 Temperature gauges 1167 Temperature Transmitters 1168 Tank Level Instrument (Radar type) 1169 Servo Type Tank Gauges 1170 Electronic Local Indicator 1171 Cleaning, checking and functional tests for flowmeters. Providing equipments, necessary test jig, Instrument Air, test reports, all consumable, except for special imported test equipments for electronic instruments to be supplied by owner if available. Excludes flow calibration. 1172 Ultrasonic flowmeters 1173 LOOP CHECKING 1174 Loop checking (excluding calibration/ testing) of the instruments listed below including verifying the functional performance of all elements comprising the loop, thereby ensuring proper interconnections and operation, with all other specifications inline with clause 4.13 of Standard specification for Erection tender 6-52-0060. 1175 Pressure transmitters 1176 Differential Pressure Transmitters for Flow, Level and D.P. 1177 Temperature Transmitters 1178 Special Level Instruments/ Guided Wave / Ecclipse type Radar level instruments 1179 Tank Level Instruments (Radar type) 1180 Electronic Local Indicator 1181 Speed / Vibration Transmitter 1182 Push Button/Selector Switches/Lamps 1183 Control valve positioner 1184 Corrosion Transmitter 1185 Loop checking (excluding calibration/ testing) of the flowmeters listed below including verifying the functional performance of all elements comprising the loop, thereby ensuring proper interconnections and operation, with all other specifications inline with clause 4.13 of Standard specification for Erection tender 6-52-0060. 1186 Ultrasonic flowmeters 1187 SUPPLY ITEMS 1188 Supply of Instrument items as per specifications enclosed elsewhere in the Tender. 1189 24 Orifice plate as per Instrument data sheet no. B861-700-YF-DS-0001. 1190 2/300# Orifice plate & flange assembly as per Instrument data sheet no. B861-700-YF-DS-0001. 1191 3/300# Orifice plate & flange assembly as per Instrument data sheet no. B861-700-YF-DS-0001/B861-851-YF-DS-0001. 1192 4/300# Orifice plate & flange assembly as per Instrument data sheet no. B861-851-YF-DS-0001. 1193 Magnetic Level Gauge as per Instrument data sheet no. B861-701-YL-DS-2900. 1194 Breather valve as per Instrument data sheet no. B861-701-YB-DS-3200. 1195 Retractor Tool for ER probes system & Corrosion coupon system as per Job specification for corrosion monitoring system document no.B861-000-06-42-CMS-0001. 1196 Tubular ER Probe system (Tag No. 701-CP-1701) with ER probe assembly, corrosion transmitter (Tag No. 701-CT-1701), 1 working and 1 spare ER probes for each ER probe locations as per data sheet no. B861-701-YI-DS- 3001 &as per Job specification for corrosion monitoring system document no.B861-000-06-42-CMS-0001. 1197 Tubular ER Probe system (Tag No. 701-CP-1801) with ER probe assembly,corrosion transmitter (Tag No. 701-CT-1801), 1 working and 1 spare ER probes for each ER probe locations as per data sheet no. B861-701-YI-DS- 3002 &as per Job specification for corrosion monitoring system document no.B861-000-06-42-CMS-0001. 1198 Tubular ER Probe system (Tag No. 701-CP-1901) with ER probe assembly, corrosion transmitter (Tag No. 701-CT-1901), 1 working and 1 spare ER probes for each ER probe locations as per data sheet no. B861-701-YI-DS- 3003 &as per Job specification for corrosion monitoring system document no.B861-000-06-42-CMS-0001. 1199 Tubular ER Probe system (Tag No. 701-CP-2001) with ER probe assembly, corrosion transmitter (Tag No. 701-CT-2001), 1 working and 1 spare ER probes for each ER probe locations as per data sheet no. B861-701-YI-DS- 3004 &as per Job specification for corrosion monitoring system document no.B861-000-06-42-CMS-0001. 1200 Tubular ER Probe system (Tag No. 701-CP-2101) with ER probe assembly, corrosion transmitter (Tag No. 701-CT-2101), 1 working and 1 spare ER probes for each ER probe locations as per data sheet no. B861-701-YI-DS- 3005 &as per Job specification for corrosion monitoring system document no.B861-000-06-42-CMS-0001. 1201 Corrosion coupon system (Tag No. 701-CC-1701) with Corrosion Coupon Holder Assembly, 25 nos. of coupons for each corrosion coupon location as per data sheet no. B861-701-YI-DS- 3001 &as per Job specification for corrosion monitoring system document no.B861-000-06-42-CMS-0001. 1202 Corrosion coupon system(Tag No. 701-CC-1801) with Corrosion Coupon Holder Assembly, 25 nos. of coupons for each corrosion coupon locationas per data sheet no. B861-701-YI-DS- 3002 &as per Job specification for corrosion monitoring system document no.B861-000-06-42-CMS-0001. 1203 Corrosion coupon system(Tag No. 701-CC-1901) with Corrosion Coupon Holder Assembly, 25 nos. of coupons for each corrosion coupon location as per data sheet no. B861-701-YI-DS- 3003 &as per Job specification for corrosion monitoring system document no.B861-000-06-42-CMS-0001. 1204 Corrosion coupon system(Tag No. 701-CC-2001) with Corrosion Coupon Holder Assembly, 25 nos. of coupons for each corrosion coupon location as per data sheet no. B861-701-YI-DS- 3004 &as per Job specification for corrosion monitoring system document no.B861-000-06-42-CMS-0001. 1205 Corrosion coupon system(Tag No. 701-CC-2101) with Corrosion Coupon Holder Assembly, 25 nos. of coupons for each corrosion coupon location as per data sheet no. B861-701-YI-DS- 3005 &as per Job specification for corrosion monitoring system document no.B861-000-06-42-CMS-0001. 1206 24 V DC loop powered spare corrosion Transmitter. 1207 Type: Non-contact type Radar Level Instrument (Tag No. 700-LT-1601)as per data sheet no.B861-700-YL-DS-2000 , Smart Transmitter with integral display , Power supply: 24 VDC Loop powered or separate 240V AC UPS Supply, Gauge Head: 6 Flanged connection / Top mounted, Flange Material: SS316, Accuracy: +/- 3mm, Output: 4-20 mA HART / 1/2 cable entry connectionfor signal & 3/4 cable entry connection for power (if applicable). 1208 Type: Non-contact type Radar Level Instrument (Tag no. 700-LT-1602)as per data sheet no.B861-700-YL-DS-2001 , Smart Transmitter with integral display & local indicator, Power supply: 24 VDC Loop powered or separate 240V AC UPS Supply,Gauge Head: 6 Flanged connection / Top mounted, Flange Material: SS316, Accuracy: +/- 3mm, Output: 4-20 mA HART /1/2 cable entry connectionfor signal & 3/4 cable entry connection for power (if applicable). 1209 Type: Non-contact type Radar Level Instrument (Tag No. 701-LT-2201) as per data sheet no.B861-701-YL-DS-2000 , Smart Transmitter with integral display & local indicator, Power supply: 24 VDC Loop powered or separate 240V AC UPS Supply, Gauge Head: 8 Flanged connection / Top mounted, Flange Material: SS316 , Accuracy: +/- 3mm, Output: 4-20 mA HART /1/2 cable entry connectionfor signal & 3/4 cable entry connection for power (if applicable). 1210 Type: Non-contact type Radar Level Instrument (Tag No. 701-LT-2203) as per data sheet no.B861-701-YL-DS-2001 , Smart Transmitter with integral display, Power supply: 24 VDC Loop powered or separate 240V AC UPS Supply, Gauge Head: 6 Flanged connection / Top mounted, Flange Material: SS316, Accuracy: +/- 3mm, Output: 4-20 mA HART /1/2 cable entry connectionfor signal & 3/4 cable entry connection for power (if applicable). 1211 Type: Non-contact type Radar Level Instrument (Tag No. 701-LT-2204) as per data sheet no.B861-701-YL-DS-2002 , Smart Transmitter with integral display & local indicator, Power supply: 24 VDC Loop powered or separate 240V AC UPS Supply.Gauge Head: 6 Flanged connection / Top mounted , Flange Material: SS316, Accuracy: +/- 3mm, Output: 4-20 mA HART /1/2 cable entry connectionfor signal & 3/4 cable entry connection for power (if applicable). 1212 Type: Non-contact type Radar Level Instrument (Tag No. 851-LT-5501) as per data sheet no.B861-851-YL-DS-2000 , Smart Transmitter with integral display , Power supply: 24 VDC Loop powered or separate 240V AC UPS Supply, Gauge Head: 8 Flanged connection / Top mounted, Flange Material: SS316, Accuracy: +/- 3mm, Output: 4-20 mA HART / 1/2 cable entry connectionfor signal & 3/4 cable entry connection for power (if applicable). 1213 Type: Non-contact type Radar Level Instrument (Tag No. 851-LT-5502) as per data sheet no.B861-851-YL-DS-2001 , Smart Transmitter with integral display & local indicator, Power supply: 24 VDC Loop powered or separate 240V AC UPS Supply.Gauge Head: 8 Flanged connection / Top mounted, Flange Material: SS316, Accuracy: +/- 3mm, Output: 4-20 mA HART /1/2 cable entry connectionfor signal & 3/4 cable entry connection for power (if applicable). 1214 Type: Servo Level Instrument (TagNo. 701-LT-2202) as per data sheet no.B861-701-YL-DS-2003 , Smart Transmitter with integral display , Power supply: 24 VDC Loop powered or separate 240V AC UPS Supply, Gauge Head: 6 Flanged connection / Top mounted, Flange Material: SS316, Accuracy: +/- 3mm, Output: 4-20 mA HART/ 1/2 cable entry connectionfor signal & 3/4 cable entry connection for power (if applicable). 1215 Signal cableXLPE insulatedFRLS 2 QUAD X1.5 mm2 as per data sheet no.B861-000-YS-DS-7006. 1216 2/300# Orifice plate & flange assembly as per Instrument data sheet no. B861-700-YF-DS-0002. 1217 Signal cableFR2 QUAD X1.5 mm2 as per data sheet no.B861-000-YS-DS-7009. 1218 Industrial grade 4 1/2 digit digital Multimeter including accessories like battery, connecting pin, carry bag. 1219 Industrial grade digital mA loop calibrator including accessories like battery, connecting pin, carry bag. 1220 Industrial grade Multifunction calibrator with low , high pressure pump including accessories like charger, connecting pin, carry bag. 1221 Universal hand-held HART communicators with accessories including charger, connecting pin, carry bag. 1222 Differential Pressure (Flow) Transmitter-HART as per data sheet no. B861-700-YI-DS-3150 & B861-851-YI-DS-3150. 1223 Differential Pressure (Flow) Transmitter-HART as per data sheet no. B861-700-YI-DS-3151. 1224 Differential Pressure Transmitter-HART as per data sheet no. B861-700-YI-DS-3200. 1225 Differential Pressure (Level) Transmitter-HART as per data sheet no. B861-701-YI-DS-3050. 1226 Pressure Transmitter-HART as per data sheet no. B861-700-YP-DS-3001,B861-700-YP-DS-3002, B861-700-YP-DS-3003 & B861-701-YP-DS-3001. 1227 Pressure Transmitter-HART as per data sheet no. B861-701-YP-DS-3002 & B861-851-YP-DS-3002. 1228 Pressure Transmitter-HART as per data sheet no. B861-701-YP-DS-3003 & B861-851-YP-DS-3001. 1229 Multipoint Temperature Elements - RTD with thermowell as per data sheet no. B861-701-YT-DS-4050. 1230 Temperature Elements - RTD with thermowell as per data sheet no. B861-700-YT-DS-4101, B861-701-YT-DS-4002, B861-851-YT-DS-4001. 1231 Temperature Transmitter-HART as per data sheet no. B861-700-YI-DS-3100, B861-701-YI-DS-3100, B861-701-YI-DS-3101, B861-701-YI-DS-3102 & B861-851-YI-DS-3100. 1232 Temperature Elements - RTD as per data sheet no. B861-701-YT-DS-4001. 1233 Signal cableFR 1PX1.5 mm2 as per data sheet no.B861-000-YS-DS-7008. 1234 Pressure Gauges as per data sheet no. B861-851-YP-DS-1100 & B861-700-YP-DS-1100, B861-701-YP-DS-1100. 1235 Temperature Gauges with thermowell as per data sheet no. B861-851-YT-DS-4100, B861-700-YT-DS-4105, B861-701-YT-DS-4100. 1236 Pressure Gauges as per data sheet no. B861-700-YP-DS-1101, B861-701-YP-DS-1101. 1237 Differential Pressure Gauges as per data sheet no. B861-700-YP-DS-1102, B861-701-YP-DS-1102. 1238 Temperature Gauges with thermowell as per data sheet no. B861-700-YT-DS-4104, B861-701-YT-DS-4101. 1239 Signal cableXLPE insulatedFRLS 12PX1.5 mm2 1240 Signal cableXLPE insulatedFRLS 1PX1.5 mm2 1241 Supply of Junction boxes of various types and specifications 1242 Junction Box, Weatherproof type for 12 Pair Cable 1243 Junction Box, Weatherproof type for 3 Way 1244 Supply of Cable glands ofvarioustypes and specifications 1245 Weatherproof double compression type Cable gland, SS 304 material with PVC shroud, 1/2 NPTM 1246 Weatherproof double compression type Cable gland, SS 304 material with PVC shroud, 1 1/2 NPTM 1247 Weatherproof double compression type Cable gland, SS 304 material with PVC shroud, 3/4 NPTM 1248 Supply of plugs for cable entries of varioustypes and specifications 1249 Plug ,weatherproof type, SS 304 material, 1/2 NPTM 1250 Plug ,weatherproof type, SS 304 material, 1 1/2 NPTM 1251 Plug ,weatherproof type, SS 304 material, 3/4 NPTM 1252 Supply of compression tube fittings in Stainless Steel of various types and specifications 1253 Male Connector: Material: SS-316 : Size: 1/2 NPTM X 1/2 OD 153 Bar 1254 Male Connector: Material: SS-316 : Size: 1/4 NPTM X 1/4 OD 153 Bar 1255 Male Connector: Material: SS-316 : Size: 1/2 NPTM X 1/4 OD 153 Bar 1256 SS 316 Ball Valve 1/2 TH 41 Bar. 1257 Tube Union: Material: SS-316 ; Size: 1/2 OD x 1/2 OD 153 Bar 1258 Tube Cap; Material: SS-316 ; Size : 1/2 OD 153 Bar 1259 6 Way Air Manifold SS316 1260 Supply of instrument tubes of different types and specifications 1261 SS316L tube 1/2 OD 153 Bar 1262 SS316L tube 1/4 OD 153 Bar 1263 Supply of pipe and pipe fittings 1264 SS316 Pipe 1 PL End, SCH. 40S 1265 10% of impulse piping / tubing material subject to minimum 1 number (1 meter for pipe / tube), whichever is higher, of each type, size, rating & material wise (such as valves, fittings, pipes, tubes, compression fittings as listed in the list of items of installation standard no. 7-52-3489, 7-52-3490, 7-52-3491, 7-52-1527, 7-52-1523, 7-52-1524, 7-52-4077, 7-52-4078, 7-52-1192, 7-52-1140, 7-52-1103, 7-52-4079 , 7-52-1101, 7-52-1102, 7-52-1159, 7-52-1188 & 7-52-1163) in the overall SOR quantity as per specification as a Mandatory spare. 1266 SS316 Nipple 1/2 TH x TH, SCH. 80S 1267 SS316 Nipple 1 TH x PL, SCH. 40S 1268 SS316 Nipple 1 PL x PL, SCH. 40S 1269 SS316 Equal Tee 1 SW, 3000# 1270 SS316 Elbow 1” SW, 3000# 1271 SS316 Cap 1/2” TH, 3000# 1272 SS316 Cap 1” TH, 3000# 1273 SS316 Coupling full 1” SW, 3000# 1274 SS316 Globe Valve 1 SW, body rating: 800#, end rating: 3000# 1275 JUNCTION BOX INSTALLATION 1276 Installation of weatherproof junction boxes including supply, fabrication and installation of supports, installation of junction boxes, supply of 14 SWG Copper wire (max. length 10 m per Junction Box), laying and connection, screwing plugs for unused entries and painting but exclusive of supply of junction boxes and glands/ fittings for cable size 12Px0.5/1.0/1.5/2.5 mm² Signal/Alarm/ Control. 1277 Installation of weatherproof three way junction boxes for Power including supply, fabrication and installation of supports, installation of junction boxes, supply of 14 SWG Copper wire (max. length 10 m per Junction Box), laying and connection, screwing plugs for unused entries and painting but exclusive of supply of junction boxes and glands/ fittings for cable size 2C x 2.5 mm² 1278 LAYING OF CABLES 1279 Laying of instrumentation cables for signal, alarm, shutdown, control and signal cable on ducts, main trays, perforated trays, angle trays, trenches (including opening of cable duct covers if requiredthrough IRCs {Instrument Road Crossings}) including clamping, glanding the cables, termination at both ends including shield/ drain/ communication wire, providing and fixing identifying tags and megger testing but exclusive of supply of cables and erection of ducts, main tray, perforated tray/ angle trays and preparation of cable trench. 1280 Signal / Alarm / Control Cables of cable sizes 1P x 1.5 / 2.5 mm² 1281 Signal/ Alarm/ Control Cables of cable sizes 24C /12P x 1.5/ 2.5mm² 1282 Laying of power cables on ducts, main trays, perforated trays, angle trays, trenches (including through IRCs) including opening of cable duct covers if required clamping, glanding the cables, termination at both ends including shield/ drain/ communication wire providing and fixing of identifying tags and megger testing but exclusive of supply of multi cables and erection of ducts, main tray, perforated tray/ angle tray and preparation of cable trench 1283 For cable size 2C x 2.5 mm² 1284 EARTHING 1285 Supply, laying and termination of both ends of earthing cables from earth grid pit to the DCS/ Local panels/ Barrier earth bus bars in trays/ conduits/ trenches as required. 1286 At both ends of earth grid/ Instruments of copper wire (12 AWG) in trays and conduits as required excluding earth-pit preparation and electrode installation. 1287 PIPING / TUBING / FABRICATION WORK 1288 Fabrication and erection of SS Air lines and fittings including supply/ fabrication/ erection of supports, installation of distribution, pneumatic testing and painting of supports but exclusive of supply of pipe and fittings as per standard 1289 For size 1 1290 Laying of Bare/ PVC covered copper tubes/ SS tubes on perforated trays including clamping, termination at both ends, providing identifying tags at both ends and Air testing, but exclusive of supply of copper/SS tubes, fitting and erection of perforated tray/ angle tray 1291 1/2 / 12 mm O.D . (for SS tubes) 1292 Erection of SS Air distribution manifold and fittingsincludingsupply/ fabrication/ erection of supports, pneumatic testing andpaintingofsupportsbutexclusiveofsupplyofSSAir distribution manifold and fittings 1293 Installation of 6-way Air Manifold (1/2) as per Standard 7-52-1905 1294 Tubing Hook-up of Control valves/ Pneumatic Transmitters etc. with air filter regulator / positioner / solenoid valves / Current to Pneumatic converters etc. as per Standards 1295 as per standard 7-52-3982. 1296 RADIOGRAPHY - CARBON STEEL WELD JOINTS 1297 Radiography conforming to the requirements of the Piping Class for all weld joints in impulse piping of Pressure Gauges 1298 In Carbon Steel as per Standard 7-52-1103. 1299 In Carbon Steel as per Standard 7-52-4079. 1300 Radiography conforming to the requirements of the Piping Class for all weld joints in impulse piping of Differrential Pressure Gauge 1301 In Carbon Steel as per standard 7-52-4077. 1302 In Carbon Steel as per standard 7-52-4078. 1303 Radiography conforming to the requirements of the Piping Class for all weld joints in impulse piping of Pressure Instruments installations 1304 In Carbon Steel as per Standard 7-52-1101. 1305 In Carbon Steel as per Standard 7-52-1159. 1306 In Carbon Steel as per Standard 7-52-1188. 1307 In Carbon Steel as per Standard 7-52-1102. 1308 In Carbon Steel as per Standard 7-52-1163. 1309 Radiography conforming to the requirements of the Piping Class for all weld joints in impulse piping of Differential Pressure Instruments 1310 In Carbon Steel as per Standard 7-52-1140. 1311 In Carbon Steel as per Standard 7-52-1192. 1312 Radiography conforming to the requirements of the Piping Class for all weld joints in impulse piping of Differential Pressure (Flow) Instruments 1313 In Carbon Steel as per Standard 7-52-3489. 1314 In Carbon Steel as per Standard 7-52-3490. 1315 In Carbon Steel as per Standard 7-52-3491. 1316 Radiography conforming to the requirements of the Piping Class for all weld joints in impulse piping of Differential Pressure (Level) Instruments 1317 In Carbon Steel as per Standard 7-52-1523. 1318 In Carbon Steel as per Standard7-52-1524. 1319 Radiography conforming to the requirements of the Piping Class for all weld joints in impulse piping of Magnetic Level Gauges 1320 In Carbon Steel as per Standard 7-52-1527. 1321 RADIOGRAPHY - CS SPECIAL, ALLOY STEEL, SS 1322 Radiography conforming to the requirements of the Piping Class for all weld joints in Piping of Instrument air supply distribution, In Stainless Steel as per Standard 7-52-1905. 1323 Radiography conforming to the requirements of the Piping Class for all weld joints in impulse piping of Pressure Instruments installations 1324 In Stainless Steel as per Standard 7-52-1159. 1325 Radiography conforming to the requirements of the Piping Class for all weld joints in impulse piping of Differential Pressure (Flow) Instruments 1326 In Stainless Steel as per Standard 7-52-3490. 1327 Fire protection of instrument cable duct/trays 1328 Supply and erection of fire protection material for instrument cable ducts as per specification enclosed elsewhere with tender 1329 Run of Duct 600mm(W) X 300mm(H) 1330 Supply and erection of fire protection of cable trays as per specification enclosed elsewhere with tender 1331 Run of Tray 100mm (W) X 30mm (H) 1332 Run of Tray 60 mm (W) X 20mm (H) 1333 Run of Tray 150 mm (W) X 75 mm (H) 1334 Run of Tray 300 mm (W) X 75 mm (H) 1335 STRUCTURAL 1336 Supply, Fabrication and erection of Galvanised Iron duct and its supports as per standard. Duct configurations include Duct Equal Tee, Duct Expander Tee, Duct Reducer Tee, Duct Offset Bend, Duct with Reducer, Vertical Plane Tee, Vertical Plane Elbow, Duct Bridge (jumpover), Sleeves. 1337 Run of Duct 1000mm (W) X 400mm (H) 1338 Run of Duct 600mm (W) X 300mm (H) 1339 Run of Duct 800mm (W) X 300mm (H) 1340 Supply and erection of prefabricated FRP perforated trays with covers as per specifications enclosed elsewhere in tenderdocument and its support including tees, bends and elbows 1341 tray of 60 mm (W) X 20 mm (H) 1342 tray of 150 mm (W) X 75 mm (H) 1343 tray of 300 mm (W) X 75 mm (H) 1344 tray of 100 mm (W) X 30 mm (H) 1345 CANOPY FOR INSTRUMENTS AND JUNCTION BOXES 1346 Supply of Prefabricated FRP canopies along with mounting accessories for local instruments, Transmitters, Junction Box etc. for mounting on the stanchion and alignment as per standard 7-52-0105 1347 FRP Canopy (All sides closed) - Field Instruments 1348 FRP Canopy (All Side Closed) - Temperature Transmitter and Loop Powered Indicator 1349 FRP Canopy For Junction Box - Front Side Open 1350 FRP Canopy (All Side Closed) - Guided Wave , Mass Flow Meter 1351 FRP Canopy for RTD / Thermocouple 1352 Erection of Prefabricated FRP canopies for local instruments, Transmitters, Junction Box etc. on the stanchion and alignmentas per standard 7-52-0105 1353 FRP Canopy (All sides closed) - Field Instruments 1354 FRP Canopy (All Side Closed) - Temperature Transmitter and Loop Powered Indicator 1355 FRP Canopy For Junction Box - Front Side Open 1356 FRP Canopy for RTD / Thermocouple 1357 FRP Canopy (All Side Closed) - Radar Level Instruments 1358 GENERAL SITE WORK 1359 Supply of Yoke supports for transmitters/ preamplifiers (wherever applicable) including supply, fabrication and erection of instrument yoke of all types and painting of yoke supports but exclusive of mounting of Instrument on supports. 1360 2 Yoke supports as per standard 7-52-0101 1361 Erection of 2 Yoke supports/ stanchions for Instruments but excluding supply and fabrication of Yoke support. 1362 Erection of2 Yoke supports for instruments excluding supply of Yoke 1363 Supply, fabrication and installation of structural supports with MS channel/angle/plates etc. for supports ofmiscellaneous instruments/cabinets/panels including cutting, welding , bolting, rivetting, groutingincluding supply and installation of installation hardware like anchor bolts/nuts etc., painting of supports including supply of paints as per specification, including all labours and materials and completion of jobs in all aspects as per drawings/directions of Engineer-in-Chargenor paid). 1364 Structural steel ISMC 100 1365 Identification of instrument items wherever required including supply of approved colour of paint/ paints (Fluorescent), painting of tag number (approx 25-50 mm high) on instrument item like transmitter, switches, level gauges, control valves etc. as specified by Engineer-in-Charge. 1366 Identification of instrument items 1367 Supply, Fabrication & Installation of Concrete Pedestal (RCC) for supporting JB/Yoke but exclusive of supply of JB/Yoke as per specifications/drawing attached 1368 Size 500 mm x 500 mm x 600 mm 1369 SITE ACTIVITIES BY MECHANICAL CONTRACTOR 1370 Supply & wrapping of single layer PIR Insulation (Cold conservation type insulation ) with thickness of 50mm for 1/2 impulse lineconsist of insulation blocks fixed with adhesives, joint sealants, protected from moisture/ water ingress by vapour barrier, vapour stop and covered with a weather protection jacket after cleaning the impulse lines of dust, rust, grease in line withJob specification for Insulation of piping & equipment ( B861-000-06-43-IL-S001 ) attached in the tender. The wrapping of the insulation around impulse line shall cover it completely without leaving any gap. Scope of supply & wrapping by Contractor includes all material, tools, tackles & labour etc. to complete the work in all respects. 1371 Supply & wrapping of single layer PIR Insulation (Surface condensation type insulation ) with thickness of 25mm for 1/2 impulse lineconsist of insulation blocks fixed with adhesives, joint sealants, protected from moisture/ water ingress by vapour barrier, vapour stop and covered with a weather protection jacket after cleaning the impulse lines of dust, rust, grease in line withJob specification for Insulation of piping & equipment ( B861-000-06-43-IL-S001 ) attached in the tender. The wrapping of the insulation around impulse line shall cover it completely without leaving any gap. Scope of supply & wrapping by Contractor includes all material, tools, tackles & labour etc. to complete the work in all respects. 1372 Transportation of all types of valves (Including Control Valves, Special Control Valves, Motor Operated Valves, PRDS, Control valves, On-Off/Shutdown valves, Self actuating valves) from Owners storage points to contractors stores/worksite and installation of valvesfor all rating including assembly of valves accessories like air bottles etc, if any, fixing of gaskets bolts/nuts wherever required and performing Positive Material Identification(PMI) using alloy analysers as per specification, drawings and directions of Engineer-in-Charge. 1373 Inlet Valve size - 12 , Rating - 300# 1374 Inlet Valve size - 1 , Rating - 300# 1375 Inlet Valve size - 1 1/2 , Rating - 300# 1376 Inlet Valve size - 3 , Rating - 300# 1377 Transportation of all types of Safety Valves, Pilot Operated Safety Valves from owners storage point to contractors store/worksite and installation of valves for all ratings including assembly of valves, accessories if any, at alllocations and fixing of gaskets, bolts/nuts wherever required as per drawings, specifications and as per the directions of engineer-in-charge. 1378 Inlet size - 1 , Rating - 150# 1379 Inlet size - 2 , Rating - 150# 1380 Inlet size - 4 , Rating - 150# 1381 Inlet size - 3/4 , Rating - NPT 1382 Impulse line painting (uninsulated) as per painting specification for project 1383 Instrumentation impulse line of size 1/2 for temp. (-)14 to 80 degC 1384 Impulse line painting (insulated) as per EIL painting specification for project. 1385 Impulse line size of 1/2 with material Carbon Steel for temp. (-)45 to 125 degC 1386 ENVIRONMENT 1387 Condensate Water Treatment Plant 1388 CONDENSATE WATER TREATMENT PLANT, WITH COMPLETE ACCESSORIES & AUXILLARIES (As per Document no. B861-000-17-42-SS-1001): The scope of work shall include design, engineering, procurement, fabrication, supply, transport, handling, storage at site, erection, civil, electrical, piping, painting, mechanical and instrumentation works, testing, pre-commissioning, commissioning, trial run and guarantee of condensate water treatment system and handing over of the same to the Owner. 1389 EQUIPMENT - PACKAGE 1390 Design, engineering, procurement of raw materials and bought out components, manufacture, assembly, inspection, testing, painting (both primer and finish coat) , erection, testing &commissioning of following Basket Strainers along with associated equipment/items complete in all respect for efficient & satisfactory operation as per enclosed Scope of Work (Doc no. B861-000-80-42-SOW-3001) & Process data sheets. 1391 BASKET STRAINERS, Tag Nos. 701-STR-1701/1702 1392 BASKET STRAINERS, Tag Nos. 701-STR-1801/1802 1393 BASKET STRAINERS, Tag Nos. 701-STR-1901/1902 1394 BASKET STRAINERS, Tag Nos. 701-STR-2001/2002 1395 BASKET STRAINERS, Tag Nos. 701-STR-2101/2102 1396 Supply and Installation of Wall mounted Split Air Conditioners for Store Officer cabin : Supply of single phase inverter controlled Split Air Conditioner with compatible stabilizer (copper winding) complete with all accessories and fittings, including supply of first fill of refrigerants (non-CFC and eco-friendly), remote control, transportation from vendors works to site, unloading at site, handling, transportation to contractors store and from contractors store to work site, storage at site, assembly at site, installation and other field works including civil-structural works complete in all respect, testing, painting, insulation, commissioning, handing over to client. Split unit shall have wall mounted indoor unit and outside located air cooled condenser (outdoor unit) with insulated refrigerant piping (considering approx 10 m length between indoor and outdoor unit), controls and accessories, electrical and civil works(e.g. civil work related to concealing of refrigerant piping, drain piping to the nearest drain, cabling (considering approx 10 m length between indoor and outdoor unit) of AC units) as required including the structural steel framework, pedestal/bracket to mount the indoor and outdoor units, supports & clamps for refrigerant piping/cables, stabilizer, hold down nuts & bolts, spares for commissioning and start up etc. as per the enclosed Job Specification and other documents referred therein and instruction of engineer-in-charge for each equipment including accessories. 1397 Inverter Type Split Air Conditioner of capacity 1.5 TR having star rating 5 (BEE 5 star rating or equivalent) 1398 EOT CRANE (SAFE AREA APPLICATION) FOR MATERIAL STORE/ WORKSHOP BUILDING :Radio Remote Control(1 Working+ 1 Stand by) Operated-Design, engineering, manufacture, procurement of raw materials and bought out components, supply, fabrication, assembly, shop painting (primer + finish coat), inspection, testing (at manufacturers shop), packing and supply of double girder type EOT Crane including supply of all commissioning spares, special tools and tackles as applicable, mandatory spares, first fill of lubricant, consumables,erection material & documentation, transportation from Vendors works to designated storage site, handling, loading, unloading and storage, complete site works including transportation from storage site to work site, storage & handling at work site, assembly at site, erection installation, testing, touch-up painting, pre commissioning, commissioning, performance guarantee test run including arrangement of test loads, completing thework in all respects and handling over to Client, as per drawing, specifications, scope of work and instructions of engineer in charge and other attachment included in Tender for following EOT Crane.NOTE 1: Span or/and travel length of crane may undergo minor changes of ±0.5 meter during detailed engineering, for which no price & time implication shall be entertained.NOTE 2: Height of lift may undergo minor changes by ±0.5 meter during detailed engineering, for which no price & time implication shall be entertained.NOTE-3: Contractor shall arrange/bring adequate certified test loads during testing at EOT crane location. To and Fro transportation of test loads with cage (including loading, handling, unloading etc.), including taking back of test load after successful performance test from worksite and supply of manpower shall be in scope of Contractor). 1399 1 No. Double Girder E.O.T Crane with Main hook SWL (Safe Working Load) 15 MT , Auxillary hook SWL 3 MT , Span -12.7 m, Long Travel - 30 m , Height of lift - 8 m, M5 duty along with rails, fixtures and other accessories.(Refer Scope of Work , Job Specification & Electrical specifications ) enclosed elsewhere with this tender document). 1400 UNIT RATES FOR E.O.T CRANE FOR ADDITION/DELETION PURPOSE 1401 Unit Rate (ADDITION / DELETION) for ±0.5m in HEIGHT OF LIFT (over & above 0.5 m from specified data) 1402 Unit Rate (ADDITION / DELETION) for ±0.5m in SPAN (over & above 0.5 m from specified data). 1403 Unit Rate (ADDITION / DELETION) for ±0.5m in LONG TRAVEL (over & above 0.5 m from specified data) including rail fixtures. 1404 EQUIPMENT - ROTATING 1405 Handling and transportation of Rotating Equipment & miscellaneous items of equipment package from Owners storage points to work site / contractors stores, assembly of sub-assemblies, field assembly (as applicable) placing the equipment on foundations,(including some amount of cutting, welding & field joints wherever required), levelling, aligning, fixation of foundation bolts, providing (including supply) packing / shim plates (as applicable), including chipping & dressing of foundations, grouting (including supply and application of grout material, equipment base frame filling as per vendor recommendation with specified grout), cleaning and flushing, draining and drying, purging of lines, and providing manpower and tools / equipmentforNDT, testing, carrying out trial and start-up runs and testing under supervision of manufactures / customer personnel, rectifying defects (if any), insulation (as applicable),precommissioning and commissioning (as applicable) and completing the work in all respects as per drawings, job specifications / scope of work and instructions of Engineer-in-charge for each equipment including drivers and accessories, as listed below.NOTE: Scope also includes erection, fabrication, insulation (as applicable), welding & field joints wherever required, installation & NDT of vendor supplied prefabricated spools / commercial length between various skids of an equipment package (payable at the rate provided against piping SOR items). 1406 Pump Packages (all types) with drivers, auxiliaries and accessories. 1407 All Types of Pumps (Electric Motor Driven) along with driver, auxiliaries and accessories (Single Skid). 1408 Chemical Dosing Packages 1409 Skid mounted chemical dosing packages along with all auxiliaries and accessories. 1410 Procurement of Rotating Equipment Packages by Contractor.Engineering and Procurement of Rotating Equipment, handling and transportation of Rotating Equipment & miscellaneous items of equipment package from Owners storage points to work site / contractors stores, assembly of sub-assemblies, field assembly (as applicable) placing the equipment on foundations,(including some amount of cutting, welding & field joints wherever required), levelling, aligning, fixation of foundation bolts, providing (including supply) packing / shim plates (as applicable), including chipping & dressing of foundations, grouting (including supply and application of grout material, equipment base frame filling as per vendor recommendation with specified grout), cleaning and flushing, draining and drying, purging of lines, and providing manpower and tools / equipmentforNDT, testing, carrying out trial and start-up runs and testing under supervision of manufactures / customer personnel, rectifying defects (if any), insulation (as applicable),precommissioning and commissioning (as applicable) and completing the work in all respects as per drawings, job specifications / scope of work and instructions of Engineer-in-charge for each equipment including drivers and accessories, as listed below.NOTE: Scope also includes erection, fabrication, insulation (as applicable), welding & field joints wherever required, installation & NDT of vendor supplied prefabricated spools / commercial length between various skids of an equipment package (payable at the rate provided against piping SOR items). 1411 Diesel Engine based Electric Generator Set Packages with auxiliaries and accessories. 1412 Equipment Tag No. 701-DG-001 as per Document No. B861-000-80-42-SOW-3001 1413 EQUIPMENT - STATIC 1414 STORAGE TANKS 1415 PLATE WORK 1416 Plate work for Fixed Roof Tanks (Cone and Dome roof tanks) and covered Floating Roof tanks except Floating Roof:Procurement of all plates as per specifications, transportation to work site, fabrication and erection of shell, bottom (Sketch plates and annular plates including backing strips), cone roof, Dome roof, compression ring/knuckle plate, plate fabricated wind girders, wind girder opening, bearing plates for pipe supports, datum plates, shell manhole- necks, bolting and cover flanges for shell-man-holes, reinforcement pads for shell manholes, nozzle reinforcing pads, roof manhole-necks, bolting and cover flanges for roof manholes, reinforcing pads for Roof manholes, clean-out door assembly (including davit assembly), gusset- support for wind girders, Sump for drain nozzle, pads for all appurtenances and attachments, fabrication and installation of all items as per drawing, conducting tests such as vacuum test, MP/DP test, pneumatic test, oil penetrant examination, Grouting work (including the supply of grouting material, as required for the tanks installed on ring wall foundation) underneath the Annular/ bottom plateas per the specifications attached, tank hydrotest, etc. for shell, bottom and roof as specified, radiography including supply of films, all heat treatment specified in drawings/ specifications/ codes, preparation of drawings as per specifications, standards and relevant codes and getting the same reviewed by Owner/EIL, providing all temporary structures, clamps, wedges, including arrangement of all materials, consumables, labour, equipment, machinery, tools, tackles etc. to complete the work in all respects as per drawings, specifications, standards, codes, scope of work, scope of supply and instructions of Engineer- in-Charge.All bolting, gaskets wherever required as per scope of supply and scope of work shall be supplied and installed by Contractor. Spares 10% bolting (min. 2 nos.) and 200% spare gaskets shall be included in Contractors scope. Any other (Commissioning etc.) spares as mentioned in tender specifications shall be also be included in Contractors scope.Quoted price shall be inclusive of supply of all bolts, nuts, gaskets including spares. 1417 IS 2062 Gr. E250 (A, BR, B0, C) 1418 SA 516 Gr. 60/ 70 1419 STRUCTURAL/PIPES 1420 STRUCTURAL/ PLATE WORK :Supply, fabrication, erection, inspection and testing of steel structure for cone roof/ dome roof supporting structure including curb angle, spiral stairway, cage ladder, handrail, top and intermediate platform, grating for stairway steps and platform, rolling ladder including track for floating roof, anchor chairs,name plates, earthing connections, ladder rungs for ladders in covered roof tanks, wind girder fabricated from rolled section, wind girder bracings/ support, external structural supports, supports for shell extension for foam nozzles in case of floating roof tanks, stiffeners for shell extension plate of stairway, ventilation slots and over flow slots for covered floating roof tank including SS wire mesh, preparation of drawings, getting the same reviewed/ approved by owner/ EIL, arrangement of all materials, consumables, labour, equipment/ machinery, tools and tackles required to complete the work as per drawings, specifications, standards, codes, scope of work, scope of supply and instructions of Engineer- in-Charge. All materials to be supplied by Contractor. 1421 Roof structure as per Standard/Drg. 1422 SA 36 1423 IS 2062 1424 SA 516 Gr.60/70 1425 STILL WELLS/ DIP PIPES :Supply, fabrication, erection, inspection and testing ofstill well for gauge hatch, still well for level transmitter/ level switches, still well for temperature element including flanges on all still wells, dip pipes (process / instrumentation), pipe fittings, drilling of holes in still well/ dip pipes, arrangement of all materials, consumables, labour to complete the work as per drawings, specifications, standards, codes, scope of work, scope of supply and instructions of Engineer- in-Charge. All materials to be supplied by Contractor. 1426 SA 333 GR6 1427 SA 106 Gr. B 1428 STRUCTURAL PIPES (CS GALVANISED):Supply, fabrication, erection, inspection and testing of pipe specification for pipe handrails (CS and galvanised), arrangement of all materials, consumables, labour to complete the work as per drawings, specifications, standards, codes, scope of work, scope of supply and instructions of Engineer- in-Charge. All materials to be supplied by Contractor. 1429 PIPES(CS GALVANIZED) 1430 APPURTENANCES 1431 Supply, fabrication, installation, welding, radiography, heat treatment, inspection and testing as required for the following nozzles (reinforcing pads covered under plate work) pipe, nozzle flanges and blind / companion/matching flanges (including davit/ hinge assembly for Man way) wherever shown on drawings and standards along with gaskets and boltings including supply of mandatory spares, conducting air pressure test for reinforcing pads, preparation of drawings, getting the same reviewed by Owner/EIL, arrangement of all materials, consumables, labour to complete the work as per drawings, specifications , standards, codes, scope of work, scope of supply and instructions of Engineer-in- Charge. All internal bolting shall be SS 304 as a minimum and contractor shall include the same in his scope of supply and shall be included in nozzleassembly quoted price. Spare gaskets ( 2 nos.) and 10% spare bolting (minimum 2 nos.) shall be included in Contractors scope of supply and shall be included in nozzle assembly quoted price. 1432 Roof Nozzle 150 Class WNRF Type 1.5 InchSize SA 350 LF2 Material 1433 Roof Nozzle 150 Class WNRF Type 2 InchSize SA 105 Material 1434 Roof Nozzle 150 Class WNRF Type 8 InchSize SA 105 Material 1435 Shell Nozzle 150 Class WNRF Type 2 InchSize SA 105 Material 1436 Shell Nozzle 150 Class WNRF Type 4 InchSize SA 105 Material 1437 Shell Nozzle 150 Class WNRF Type 6 InchSize SA 105 Material 1438 Roof Nozzle 150 Class WNRF Type 2 InchSize SA 350 LF2 Material 1439 Roof Nozzle 150 Class WNRF Type 3 InchSize SA 350 LF2 Material 1440 Roof Nozzle 300 Class WNRF Type 3 InchSize SA 350 LF2 Material 1441 Roof Nozzle 150 Class WNRF Type 6 InchSize SA 350 LF2 Material 1442 Roof Nozzle 150 Class WNRF Type 8 InchSize SA 350 LF2 Material 1443 Shell Nozzle 150 Class WNRF Type 2 InchSize SA 350 LF2 Material 1444 Shell Nozzle 150 Class WNRF Type 3 InchSize SA 350 LF2 Material 1445 GOOSE NECK VENT WITH WIRE MESH:supply of materials,fabrication, installation,welding, radiography, heat treatment, inspection and testing as required for the (reinforcement pads covered under Plate work) goose neck vent with wire mesh (SS 304 as minimum) for the following vent materials. 1446 Size 2 InchMaterial SA 106 Gr. B 1447 INSTRUMENTS 1448 Transportation of following instruments from Owner/Storage yard/stores and installation of the same in position as per instructions of Engineer-in-Charge/Supplier. (Contractor shall take care so that no damage occurs while handling these instruments). 1449 Pressure Transmitter Instrument 1450 Level Transmitter Instrument 1451 Breather Valve Instrument 1452 Emergency Vent Instrument 1453 Temperature Gauge Instrument 1454 CALIBRATIONCarrying out calibration of tanks including supply of strapping tapes, scaffolding wherever required, arranging the visit of competent authority, all accessories, labour, preparation and submission of calibration charts duly approved by Competent authority etc. and complete the work in all respect as per Codes, specifications, standards and instructions of Engineer-in-Charge 1455 Diameter (Meters) : upto 10 Height (Meters) : upto10 1456 Diameter (Meters) : > 10 to 25 Height (Meters) : > 10 1457 DESIGN, SUPPLY & INSTALLATION OF EMERGENCY VENT (Lumpsum)Design, engineering, manufacture, procurement of materials and bought out components, assembly at shop, inspection, testing at manufacturers works, packing, delivery, documentation as per the enclosed M/s EIL specification and installation of Emergency Vent etc. to the satisfaction of the Engineer- in Charge. 1458 DESIGN, SUPPLY & INSTALLATION OF BREATHER VALVE (Lumpsum):Design, engineering, manufacture, procurement of materials and bought out components, assembly at shop, inspection, testing at manufacturers works, packing, delivery, documentation as per the enclosed EIL specification and installation of breather valves etc. to the satisfaction of the Engineer-in-charge. 1459 Gauge Hatch with Cover:Supply & installation of Gauge Hatch with Cover for the tankages mentioned in the data sheets/ drawings/ specifications as per the Specifications & Standards attached with the tender. Arrangement of machinery, tools & tackles, labour etc. to accomplish the installation of the same shall also be in the scope of Contractor. The following Gauge Hatch with cover are required. 1460 Material: CS 1461 PAINTING OF TANKS 1462 PAINTING FOR CARBON STEEL AND LOW ALLOY STEEL TANKS 1463 ExternalSurfaces (except underside of bottom plate): Surfacepreparation to SSPC-SP-10,applicationofprimerandpaint onallexternalsurfacesoftanksincluding insulatedtanks i.e.externalshell,windgirders,appurtenances,rooftops including top sideoffloatingroofofopentanksaswellascovered floatingrooftanks, external roof supporting structure,associatedstructuralsteelworks,ladders,walkways, platforms,handrails,spiralstairway,rollingladderandtrack, internal surface of shell above maximum liquid level exposed to atmosphere for open top or floating roof tanks asper painting system defined below and otherrequirementsasspecifiedinrespectiveEngg.datasheets, stencillingtankno., capacity, name of storedproduct,paintingEmblem aspertheattachedsample,includingsupply of metallicandnon-metallic materials,primerandpaintofapprovedquality,providingscaffolding, labour,equipment,consumables,etc.tocompletetheworkinall respect asperapplicable standard specifications,standardsattached elsewhere in the tender document andinstructionsofEngineer- in-Charge. All materials shall be supplied by Contractor. 1464 Design Temperature Range: (-) 14 °CTo 80 °CPrimer: 1coat of F-9 @ 65-75μ DFT/coat + 1coat of P-6 @ 40μ DFT/ coat Finish Paint: 2 coats of F-6B @ 100μ DFT /coat + 1 coat of F-2 @ 40μ DFT/ coat Remarks: Total DFT in Microns (minimum) = 345-355 1465 ExternalSurfaces (underside of bottom plate): Surfacepreparation to SSPC-SP-10,applicationofprimerandpaint onunderside of bottom plate (soil side) asper painting system defined below and otherrequirementsasspecifiedinrespectiveEngg.datasheets includingsupplyofmetallicandnon-metallic materials,primerandpaintofapprovedquality,labour,equipment,consumables,etc.tocompletetheworkinall respect,asperapplicable standard specifications,standardsattached elsewhere in the tender document andinstructionsofEngineer- in-Charge. All materials shall be supplied by Contractor. 1466 Design Temperature range (-) 14°C to 80°C, Primer : 1 coat of F-9@ 65-75µ DFT/coat,Finish Paint : 3 coats of F-7 @ 100µ DFT /coat. 1467 Design Temperature Range: -29 °CTo 400 °CPrimer: 1 coat of F-16 @125 micron Finish Paint: 1 coat of F-16 @125 micron Remarks: total DFT : 250-300 micron 1468 InternalSurfaces:Surfacepreparation to SSPC-SP-10,applicationofprimerandpaint oninternalsurfaceofbottomplate,shell full height,internal surfacesofcone/dome roof,roofstructure,oil side surfacesofpontoons & deck platesandoil side surfaces of doubledecks,internalladder,structuralsteel, internalsupportandinternalaccessories(exceptheatingcoil)asper painting system defined below and requirementsasgiven in the respective engg.datasheets. Supply of metallic and non-metallic materials, labour, primer andpaint of approved quality, equipment, consumables,etc. to complete the work in allrespect, as per applicable specifications, standardsattached elsewhere in the tender document and instructions of Engineer- in-Charge. All materials shall be supplied by Contractor. 1469 Design Temperature Range: -14 °CTo 60 °CPrimer: 1 Coat of F-6A@100 µ DFT/coat Finish Paint 2 Coats of F-6A@ 100µ DFT/Coat(2x100=200) Remarks: - 1470 Design Temperature Range: - °CTo - °CPrimer: - Finish Paint 3 coats of vinylchloride co- polymer @ 75µ/Coat; (3x75=225) Remarks: - 1471 EQUIPMENT ERECTION 1472 TOUCH-UP PAINT APPLICATION (UNINSULATED EQUIPMENT) FOR CS VESSEL 1473 Application of field primers and finish paint(Supply by Others) on C.S vessels, PHE and other equipment, including rubdown and touch up of shop primer (primer as per applicable specification) wherever required as per attached specification, providing scaffolding for all heights, labour, material, tools and tackles, consumables, supervision etc. to complete the work in all respect as per specifications, drawings, equipment details for painting and direction of Engineer in-Charge for all type of uninsulated equipment. The surface area is as per respective temperature ranges given in applicable specification. Note: Surface preparation, primer and finish paint already carried out by equipment supplier. 1474 EQUIPMENT ERECTION:Transportation of reactors, columns, vessels, silencers, heat exchangers (shell and tube, plate fin, plate) and electric heater etc. from owners storage point to work site, assembly of parts, subassemblies, erection at all elevations, aligning, verticality checking, grouting, tightening of foundation bolts, welding of washer on anchor chairs, erection of wooden pillow for cold equipments, stacking of multi-tier exchanger(which are stored in unstacked condition), arranging hooks for test ring/ test flanges in heat exchangers, installation of demister, internal gratings, distributor, pipe davit, installation of mixer/agitator,cleaning and flushing by water, draining, drying by compressed air, arranging all tools, tackles, machinery, consumables, transportation equipment, erection equipment, instruments, labour, ancillary, etc. to complete the work in all respects as per drawings, equipment detail, specifications and instructions of the Engineer-in-Charge. 1475 Equipment weighing less than 30 MT but 10 MT and above 1476 TOUCH-UP PAINT APPLICATION (INSULATED EQUIPMENT) FOR CS VESSEL 1477 Application of field primers and finish paint(Supply by Others) on C.S vessels, PHE and other equipment, including rubdown and touch up of shop primer (primer as per applicable specification) wherever required, as per attached specification, providing scaffolding for all heights, labour, materials, tools and tackles, consumables and supervision etc. to complete the work in all respect as per specifications, drawings, equipment details for painting and direction of Engineer in-Charge. The surface area is as per respective temperature ranges given in applicable specification. Note: Surface preparation, primer and finish paint shall be provided by equipment supplier. 1478 EQUIPMENT UNLOADING: Unloading of Equipment from trailer at designated receiving point, Transportation of the same and handling over to owner at designated storage point for the following as per drawings, equipment detail, specifications and instructions of the Engineer-in-Charge. 1479 Equipment weighing less than 50 MT but 30 MT and Above 1480 Equipment weighing less than 30 MT but 10 MT and above 1481 LETTERING AND STENCILING:Surface preparation, supply and application of primer and paint on insulated and uninsulated equipment for lettering, stenciling on vessels, columns, drums, for the purposes of identification (Equipment Name, Equipment Number & Service Description) as per applicable painting specification enclosed elsewhere in the tender document, arranging scaffolding for all heights, labour, materials, tools, tackles, supervision etc. to complete the work as per specifications and instructions of Engineer-in- Charge. 1482 ERECTION OF DRESSED-UP EQUIPMENT:Transportation of columns and vessels from owners storage point to work site, dressing up of the column/vessel by contractor , assembly of parts, subassemblies, erection at all elevations, aligning, verticality checking, grouting, tightening of foundation bolts, welding of washer on anchor chairs,arranging all tools, tackles, machinery, consumables,erection of completely dressed-up equipment, & arranging allinstruments, labour, ancillary, etc to complete the work in all respects as per drawings, equipment detail, specifications and instructions of the Engineer-in-Charge.Dressing up of column(As applicable as per the requirement of the tender): Supply/Application/installation of insulation, installation of ladders and platforms, installation of piping spool and support (wherever applicable), installation of demister, internal gratings, distributor, pipe davit etc on the Column/Vessel, cleaning and flushing by water, draining, drying by compressed air etc to complete the job in all respects as per the requirements of the specifications & standards attached else where in the tender. 1483 Equipment(Dressed-up) weighing less than 50 MT but 30 MT and Above 1484 ERECTION OF BURIED EQUIPMENT : Transportation of vessels from Owners storage point to worksite, repair/ touch up of finish paint, arrangement of all accessories, equipments, labour etc., placing/erection of vessel in trenches/pits including assembly of parts, subassemblies, aligning, verticality checking, grouting, tightening of foundation bolts,arranging all tools, tackles, machinery, consumables etc to complete the work in all respects as per drawings, equipment detail, specifications and instructions of the Engineer-in-Charge. 1485 Equipment weighing less than 30 MT but 10 MT and Above 1486 WELDING & NDT OF CUT NOZZLES / SUMP / BOOT OF BURRIED VESSELS:Assembly of cut nozzles/Sump/Boot(as shown in Respective Engg. Data Sheet), vertically checking, alignment, Welding of cut nozzles , NDT such as 100% radiography ,UT , surface preparation of the weld seam portion, application of primer, painting, arranging all tools and tackles, machinery. Consumables, transportation/handling of equipment, labour etc to complete the work in all respects as per drawings & instruction of Engineer-in charge. 1487 MOC : Carbon Steel ,Nozzle size : 2 1488 MOC : Carbon Steel ,Nozzle size : 3 1489 MOC : Carbon Steel ,Nozzle size : 6 1490 MOC : Carbon Steel ,Nozzle size : 8 1491 MOC : Carbon Steel ,Nozzle size : 20 1492 MOC : Carbon Steel ,Nozzle size : 24 1493 EQUIPMENT INSULATION 1494 COLD INSULATION: Providing cold insulation including supply of all insulating andanciliarymaterial,protectivecovering,consumablesand othernecessarymaterials,testingofthematerialasrequiredincluding transportationofthematerialstoworksites,applyinginsulationon surfacesasspecified,includingallpreparatoryworksthereon,allbinding, tying,lacing,stitchingand/orotherwisesecuring,providingvapour barrier,finishingwithplain/corrugatedsheetcladdingorasspecified, providingbolts,rivets,providing vapour stop etc.arranging necessaryscaffolding,alltoolsand tackles,equipment,apparatusetc.labourandsupervisionandcompleting theworkinallrespectatallheightsasperdrawings,specificationsand instructionsofEngineer-in-Charge. 1495 Shells of vertical vessels, columns, exchangers, reactors, silencers etc.Surface material:CS/AS. Insulation type:Ic (Polyurethane foam). Service: Other than LNG. 1496 Insulation Thickness: 50mm 1497 Shells and heads of horizontal vessels, columns, reactors, exchangers, silencers etc and heads of above mentioned vertical equipments. Surface material: CS/AS. Insulation type:Ic (Polyurethane foam). Service: Other than LNG. 1498 Insulation Thickness: 50mm 1499 STRUCTURAL 1500 EARTH WORK (REFER SPECIFICATION NO. 6-68-0003) 1501 Earthwork excavation in soil 1502 Earth work in EXCAVATION below ground level for all kinds of works in ALL TYPES OF SOILS EXCEPT SOFT ROCK AND HARD ROCK as classified in specification for a depth upto 1.5m including removal of vegetation, shrubs and debris, cutting and dressing of sides in slopes, levelling, grading and ramming of bottoms, dewatering of accumulated water from any source and keeping the surface dry for subsequent works and disposal or stacking of excavated material within a lead of 100m, as directed including providing temporary supports to existing service lines like water pipes, sewage pipes, electric overhead and underground cables etc. all complete, but excluding shoring and strutting. 1503 Earth work in EXCAVATION below ground level for all kinds of works in ALL TYPES OF SOILS EXCEPT SOFT ROCK AND HARD ROCK as classified in specification for a depth beyond 1.5m and upto and inclusive of 3.0m including removal of vegetation, shrubs and debris, cutting and dressing of sides in slopes, levelling, grading and ramming of bottoms, dewatering of accumulated water from any source and keeping the surface dry for subsequent works and disposal or stacking of excavated material within a lead of 100m, as directed including providing temporary supports to existing service lines like water pipes, sewage pipes, electric overhead and underground cables etc. all complete, but excluding shoring and strutting. 1504 Earth work in EXCAVATION below ground level for all kinds of works in ALL TYPES OF SOILS EXCEPT SOFT ROCK AND HARD ROCK as classified in specification for a depth beyond 3.0m and upto & inclusive of 4.5m including removal of vegetation, shrubs and debris, cutting and dressing of sides in slopes, levelling, grading and ramming of bottoms, dewatering of accumulated water from any source and keeping the surface dry for subsequent works and disposal or stacking of excavated material within a lead of 100m, as directed including providing temporary supports to existing service lines like water pipes, sewage pipes, electric overhead and underground cables etc. all complete, but excluding shoring and strutting. 1505 Earth work in EXCAVATION below ground level for all kinds of works in ALL TYPES OF SOILS EXCEPT SOFT ROCK AND HARD ROCK as classified in specification for a depth beyond 4.5m and upto & inclusive of 6.0m including removal of vegetation, shrubs and debris, cutting and dressing of sides in slopes, levelling, grading and ramming of bottoms, dewatering of accumulated water from any source and keeping the surface dry for subsequent works and disposal or stacking of excavated material within a lead of 100m, as directed including providing temporary supports to existing service lines like water pipes, sewage pipes, electric overhead and underground cables etc. all complete, but excluding shoring and strutting. 1506 SHORING AND STRUTTING 1507 Providing and installing approved type of SHORING AND STRUTTING by open timbering method for all depths to retain earth including dismantling and removal of the same etc. from site after completion of work etc. all complete as directed. 1508 Providing and installing approved type of SHORING AND STRUTTING by close timbering method for all depths to retain earth including dismantling and removal of the same etc. from site after completion of work etc. all complete as directed. 1509 Backfilling after execution of work 1510 BACKFILLING after execution of the WORK to proper grade and level with selected materials from available excavated soil from spoil heaps within a LEAD OF 100M, including re- excavating the deposited soil excavated earlier, breaking clods, laying at all depths and heights in layers of thickness not exceeding 15 Cms. watering, rolling and ramming by manual methods/ mechanical compactors to achieve 90% laboratory maximum dry density, dressing, trimming etc. in foundations, plinths, trenches, pits etc. all complete. 1511 BACKFILLING after execution of the WORK to proper grade and level with selected materials from available excavated soil from spoil heaps beyond a LEAD OF 100M AND UPTO & INCLUSIVE OF 500M including re-excavating the deposited soil excavated earlier, breaking clods, laying at all depths and heights in layers of thickness not exceeding 15 Cms. watering, rolling and ramming by manual methods/mechanical compactors to achieve 90% laboratory maximum dry density, dressing, trimming etc. in foundations, plinths, trenches, pits etc. all complete. 1512 Transporting & Disposing the SURPLUS EARTH ANDDEBRIS 1513 Transporting and disposing the SURPLUS EARTH AND DEBRIS including shrubs and vegetations from construction area beyond the initial LEAD OF 100M AND UPTO 1KM including re-excavating the deposited soil excavated earlier, transportation, loading, unloading, laying at all depths and heights, stacking, levelling and dressing both the area (viz. from where the earth is transported and where it is deposited) to required levels and slopes complete with all lifts as directed. For carting on the basis of truck measurements (volume of truck reduced by 30% for voids). 1514 Transporting and disposing the SURPLUS EARTH AND DEBRIS including shrubs and vegetations from construction area beyond the initial LEAD OF 1.0KM AND UPTO & INCLUSIVE OF 3.0KM including re-excavating the deposited soil excavated earlier, transportation, loading, unloading, laying at all depths and heights, stacking, levelling and dressing both the area (viz. from where the earth is transported and where it is deposited) to required levels and slopes complete with all lifts as directed. For carting on the basis of truck measurements (volume of truck reduced by 30% for voids). 1515 PLAIN & REINFORCED CEMENT CONCRETE: (REFER SPECIFICATION NO. 6-68-0004) 1516 PCC - Non FIM Items 1517 Providing and laying PLAIN CEMENT CONCRETE for all depths below and upto plinth level in foundations, drains, fillings, non-suspended floors, pavements & ramps or any other works etc. including shuttering, tamping, ramming, vibrating, curing etc. all as specified in any shape, position, thickness and finishing the top surface rough or smooth as specified and directed all complete for concrete of nominal mix 1:5:10 by mass (1 Cement: 5 Coarse Sand: 10 Crushed Stone Aggregates/Gravels) with 40mm and down size graded crushed stone aggregates/Gravels. ALL MATERIALS INCLUDING CEMENT SUPPLIED BY THE CONTRACTOR. 1518 Providing and laying PLAIN CEMENT CONCRETE for all depths below and upto plinth level in foundations, drains, fillings, non-suspended floors, pavements & ramps or any other works etc. including shuttering, tamping, ramming, vibrating, curing, etc. all as specified in any shape, position, thickness and finishing the top surface rough or smooth as specified and directed all complete for concrete grade M20 with 20mm and down size graded crushed stone aggregates/Gravels. ALL MATERIALS INCLUDING CEMENT SUPPLIED BY THE CONTRACTOR. 1519 RCC Substrutures - Non FIM Items 1520 Providing and laying REINFORCED CEMENT CONCRETE OF M-30 GRADE with 20 mm and down size graded crushed stone aggregates/ gravel in SUB-STRUCTURE e.g. foundations, raft, beams, slabs, pile caps, retaining walls, dyke walls, jambs, counterforts, buttresses, pedestals, pipe sleepers, columns, suspended floors, staircases, landings, steps, brackets etc., including equipment/ machine foundations & pedestals viz. compressors, ID & FD fans, pumps, generators, crushers, mills, etc., (including single pour concreting as specified on the drawing), applying cement wash on concrete surface (wherever no other surface application is specified), providing pockets, openings, recesses, chamfering, etc., wherever required, vibrating, tamping, curing and rendering if required to give a smooth and even surface etc. (EXCLUDING THE COST OF REINFORCEMENT, SHUTTERING & SPECIFIED ADMIXTURES) for all depths below and upto plinth level in any shape, position and thickness etc. all complete as specified, shown and directed. ALL MATERIALS INCLUDING CEMENT SUPPLIED BY THE CONTRACTOR. 1521 Providing and laying REINFORCED CEMENT CONCRETE OF M-30 GRADE with 20 mm and down size graded crushed stone aggregates/ gravel in SUB-STRUCTURE e.g. trenches, culverts, manholes, pipe encasement, catchpits, drains, pits, etc., applying cement wash on concrete surface (wherever no other surface application is specified), providing pockets, openings, recesses, chamfering, etc., wherever required, vibrating, tamping, curing and rendering if required to give a smooth and even surface etc. (EXCLUDING THE COST OF REINFORCEMENT, SHUTTERING & SPECIFIED ADMIXTURES) for all depths below and upto plinth level in any shape, position and thickness etc. all complete as specified, shown and directed. ALL MATERIALS INCLUDING CEMENT SUPPLIED BY THE CONTRACTOR. 1522 RCC Superstructures - Non FIM Items 1523 Providing and laying REINFORCED CEMENT CONCRETE OF M-30 GRADE with 20 mm and down size graded crushed stone aggregates/ gravel in SUPER STRUCTURE in suspended floors, slabs, beams, columns, walls including counterforts, staircases, landings, steps, facias, fins, mouldings, gutters, shelves, window sills, canopies, lintels, girders, ducts, brackets, chajjas with drip moulds, pedestals, posts, struts, equipment/ machine foundations, ramps etc. (including single pour concreting as specified on the drawing), providing cement wash (wherever no other surface application is specified), providing pockets, openings, recesses, chamfering wherever required, vibrating, tamping, curing and rendering if required to give a smooth and even surface etc. (EXCLUDING THE COST OF REINFORCEMENT, SHUTTERING AND SPECIFIED ADMIXTURES) FOR ALL HEIGHTS UPTO & INCLUSIVE OF 20 m ABOVE PLINTH LEVEL in any shape, position, thickness etc. all complete as specified, shown and directed. ALL MATERIALS INCLUDING CEMENT SUPPLIED BY THE CONTRACTOR. 1524 HYD Bars / MS Bars - Non FIM Items 1525 Supplying and placing in position HIGH YEILD-STRENGTH DEFORMED STEEL BARS REINFORCEMENT of Grade Fe500D (TMT) conforming to IS:1786, for RCC work including transporting the Steel, straightening, cleaning, decoiling, cutting, bending to required shapes and lengths as per details, binding with 18 SWG black soft annealed binding wire at every intersection, supplying and placing with proper cover blocks, supports, chairs, overlaps, welding, spacers, fanhooks etc. for all heights and depths etc. all complete as directed. SUPPLY OF ALL MATERIAL IN CONTRACTORS SCOPE. 1526 Centering and Shuttering - Non FIM Items 1527 Providing and fixing CENTERING AND SHUTTERING in foundations, footings,raft beams, slabs, pile caps, retaining walls, jambs, counter-forts, buttresses, trenches, equipment/machine foundations, pedestals, abutments, pipe sleepers, columns, plinth beams, lintels, suspended slabs, beams, staircases, landings, steps, non-circular tunnels/bunkers/ silos/ shafts/ hoppers/liquid storage structures etc. for all depths below and upto & inclusive of plinth level including shuttering for single pour concreting, strutting, bracing, propping etc., keeping the same in position during concreting and removal of the same after specified period etc. for Straight/ Inclined Shuttering, keeping necessary provision for inserts, projecting dowels, anchor bolts or any other fixture etc. all complete and as specified and directed. 1528 Providing and fixing CENTERING AND SHUTTERING in superstrctures in retaining walls, jambs, counter-forts, buttresses, equipment/ machine foundations, abutments,columns, lintels, suspended slabs, beams, staircases, landings, steps, non-circular tunnels/ bunkers/ silos/ shafts/ hoppers/ liquid storage structures etc. for all heights above plinth level including shuttering for single pour concreting, strutting, bracing, propping etc., keeping the same in position during concreting and removal of the same after specified period etc. for Straight/ Inclined Shuttering, keeping necessary provision for inserts, projecting dowels, anchor bolts or any other fixture etc. all complete and as specified and directed. 1529 Providing and fixing CENTERING AND SHUTTERING for CURVED SHUTTERING in foundations in all types of Structures such as Chimneys/ Shafts/ Silos/ tunnels/ bunkers/ hoppers/ liquid storage structures/ domes/ ring wall for tanks, etc. for all depths below and upto & inclusive of plinth level including shuttering for single pour concreting, strutting, bracing, propping etc., keeping the same in position during concreting and removal of the same after specified period etc. for Straight/ Inclined Shuttering, keeping necessary provision for inserts, projecting dowels, anchor bolts or any other fixture etc. all complete and as specified and directed. 1530 Providing and fixing CENTERING AND SHUTTERING for CURVED SHUTTERING in superstructures in all types of Structures such as Chimneys/Shafts/Silos/ tunnels/bunkers/hoppers /liquid storage structures/ domes etc. for all heights above plinth level including shuttering for single pour concreting, strutting, bracing, propping etc., keeping the same in position during concreting and removal of the same after specified period etc. for Straight/ Inclined Shuttering, keeping necessary provision for inserts, projecting dowels, anchor bolts or any other fixture etc. all complete and as specified and directed. 1531 Fixing Re-bars in already cast concrete - Non FIM Items 1532 Designing, supplying and fixing rebars in already cast concrete, including drilling, cleaning hole with air blow-out & wire-brush and injecting odourless Chemical of approved make, packed in dual foil, with the help of dispenser into a hole of diameter and depth as per manufacture specification, at all levels & locations for high strength deformed steel reinforcement bars of dia. 16 mm & 20 mm of Grade Fe500D (conforming to IS:1786), DESIGNED FOR FULL TENSILE ANCHORAGE, including testing (as per manufacturers recommendations), adjusting and making good any damage done to the structure etc. all complete as specified and directed. SUPPLY OF ALL MATERIAL IN CONTRACTORS SCOPE EXCLUDING REINFORCEMENT BARS. 1533 CONCRETE FOR LIQUID RETAINING/LEAK PROOF STRUCTURES (REFER SPECIFICATION NO.6-68-0005 1534 RCC- Non FIM Items 1535 Providing and laying Leak Proof Reinforced Cement Concrete of GRADE M-30 (minimum Cement content shall be as per EIL Specifications) with 20 mm and down size graded crushed stone aggregates/ gravel at all positions and in any shape and thickness, in SUB-STRUCTURE, leaving pockets, recesses, vibrating, tamping, curing, testing (for leak-proofness) and rendering (if required to give smooth and even surface) in foundations, walls , beams, buttresses, columns, piers, slabs, tunnels, basements, storage bins, reservoirs etc. including cement wash (if no other surface application is specified) but excluding the cost of Reinforcement, Shuttering and specified admixtures, all complete as specified and directed. ALL MATERIALS INCLUDING CEMENT SUPPLIED BY CONTRACTOR. 1536 Water Proofing Comp. - Non FIM Items 1537 Supplying and mixing of approved brand of integral WATER PROOFING COMPOUND in cement concrete, cement mortar etc. as per manufacturers specifications or 1% by weight of cement (whichever is minimum), to make it leak proof/ water tight etc. all complete as specified and directed. 1538 PVC Water bars - Non FIM Items 1539 Supplying and fixing in position 230mm wide x 5mm thick approved PVC WATER STOPS as per manufacturers specifications in R.C.C. Structures including cutting, fixing, jointing by vulcanising etc. all complete as shown specified and directed. 1540 Separation Layer - NonFIM Item 1541 Supplying and laying separating layer of approved polythylene sheet of mass 1 kg/sqm (minimum) in between base slab and the layer of lean concrete, including cleaning, preparing of surfaces, etc., all complete and as directed by the engineer-in-charge. 1542 STRUCTURAL STEEL WORKSSPEC NO. 6-68-0006 1543 General Steel Works - FIM Items 1544 Transporting from storage yard (or any other location as specified by engineer-in-charge), Storing, Assembling and Erecting in position and testing/ examining, bolted and/ or welded, already Fabricated STRUCTURAL STEEL (of any Grade)at all locations and levels UPTO & INCLUSIVE OF 20 m ABOVE HPP/ FGL, including all builtup sections/ compound sections made out of rolled/ hollow sections and/or plates/ bent plates in all types of structural frameworks, fixing in line and level with temporary staging & bracing and removal of the same after erection, grouting with Ordinary Grout or premix free flow Nonshrink Grout as specified etc., all complete. ALREADY FABRICATED STRUCTURAL STEEL SHALL (WITH CONNECTION BOLTS) BE PROVIDED TO CONTRACTOR FREE OF COST. SUPPLY OF ALL OTHER MATERIAL IN CONTRACTORS SCOPE. 1545 General Steel Works - Non FIM Items 1546 Supplying, transporting, storing, fabricating & erecting in position and testing/ examining bolted and/ or welded STRUCTURAL STEEL WORKS of Grade E350BR / E350B0 (conforming to IS:2062) at all locations and levels UPTO & INCLUSIVE OF 20 m ABOVE HPP/ FGL, including all builtup sections/ compound sections made out of rolled sections and/ or plates/ bent plates in all types of structural frameworks, floor beams, stairs, or any other structural items or accessories to support equipments, piping, conveyor galleries, towers, masts, etc., but excluding silos, bunkers, hoppers, etc., cutting to required size, straightening/ bending if required, edge preparation, cleaning, preheating, bolting/ welding of joints, (including sealing the joints of box sections with continuous welding and plugging any open ends & holes of box sections), finishing edges by grinding, fixing in line and level with temporary staging & bracing and removal of the same after erection, grouting with Ordinary Grout or premix free flow Nonshrink Grout as specified, including preparation and submission of detailed fabrication drawings, preparing the surface for painting (SSPC-SP-10) and applying pre-erection/ shop primer (1 coat of F-9 @ 65-75 micron DFT) as per jOb Specification No. B861-000-06-42-PLS-01 after fabrication etc., all complete. SUPPLY OF ALL MATERIAL IN CONTRACTORS SCOPE. 1547 Painting - Non FIM Items 1548 Supplying and applying FIELD PAINT SYSTEM of approved quality and shade as per Sl. No. 5.2 of Table 5.0 of JOB Specification No. B861-000-06-42-PLS-01 over the coat of shop primer already applied, including storage, surface preparation, degreasing, cleaning, drying, providing necessary arrangement for access, testing etc. including touching up of shop primer coat as per Sl. No. 3.1 of Table 3.0 of JOB Specification No. B861-000-06-42-PLS-01 for steel structures (excluding ladders, spiral stairways & hand rails) at all location & levels, all complete as specified, in OFFISTE (COASTAL) areas as well as UNIT (INLAND & COASTAL) areas. SUPPLY OF ALL MATERIAL IN CONTRACTORS SCOPE. (Unit rate based on Structural steel weight). 1549 Supplying and applying COATING (Post-erection/ Field) of approved quality and shade as per Sl. No. 4.1 of Table 4.0 of JOB Specification No. B861-000-06-42-PLS-01 for painting over the coat of shop primer & galvanization already applied, including storage, surface preparation, degreasing, cleaning, drying, providing necessary arrangement for access, testing etc. including touching up of shop primer coat, for LADDERS, SPIRAL STAIRWAYS & HAND RAILS at all location & levels, all complete as specified. SUPPLY OF ALL MATERIAL IN CONTRACTORS SCOPE. (Unit rate based on weight of steel). 1550 STRUCTURAL STEEL WORKS (TUBULAR/HOLLOW SECTION) (REFER SPECIFICATION NO.6-68-0007) 1551 Yst310 IS 4923 1552 Supplying, transporting, storing, fabricating, erecting in position & testing/examining at all locations and levels, bolted and/or welded STRUCTURAL STEEL WORKS of all types using COLD FORMED (RECTANGULAR/SQUARE) HOLLOW SECTIONS conforming to IS: 4923, Grade Yst-310 of approved make in all type of trusses, purlins, girders, side rails, columns, runners, beams, ties, portals, framework, bracing, brackets, sag rods etc. including all handling straightening/ bending if required, cutting to required size & shape, edge preparation, welding & bolting of joints, providing and fixing end caps and plugging holes, fixing in line and level with necessary temporary staging and removal of the same after erection, grouting with Ordinary/ premix free flow Non- Shrink Grout as specified, preparation and submission of detailed fabrication drawings, preparing the exposed surfaces for painting (SSPC-SP-10) and applying pre-erection/ shop primer (1 coat of F-9 @ 65-75 micron DFT) as per Job Specification No. B861-000-06-42-PLS-01. all complete as specified and directed (SUPPLY OF ALL MATERIALS INCLUDING PLATES IN CONTRACTORS SCOPE) 1553 MISCELLANEOUS STEEL WORKS SPECIFICATIONS NO. 6-68-0008 1554 Anchor Bolts - Non FIM Items 1555 Supplying, fabricating, fixing and keeping in position at all levels and locations THREADED ANCHOR BOLTS of all diameters and nomenclature including nuts, washers, anchor plates, pipe sleeves etc. in foundations, columns, pedestals, slabs, beams, walls etc. or any other place as directed including handling & transporting, straightening if required, turning from relevant size M.S. rounds to required diameter, threading, welding, providing necessary templates and auxiliary dummy structures, if any, necessary tying and welding with reinforcement, adjustment of shuttering & reinforcement/any other fixture, greasing exposed metal surfaces, covering bolts and packing the sleeves with jute cloth etc. all complete as specified and directed.(SUPPLY OF ALL MATERIALS IN CONTRACTORS SCOPE). 1556 MS Metal Inserts - Non FIM Items 1557 Supplying, transporting, storing, fabricating and fixing in position M.S. METAL INSERT (with lugs) of any shape made out of flats, plates, rolled sections, pipes etc. providing necessary templates, staging, cutting, straightening, if required, bolting, welding as required and embedding in position on both Plain and Reinforced Cement concrete members inclusive of adjusting shuttering & reinforcement/ any other fixture, welding where necessary, tying and holding to correct level, line and position, any auxiliary dummy structures to support the heavy inserts, painting exposed surfaces with a coat of primer as per EIL Specification No. 6-79-0020 (or as per Job Specification wherever applicable), etc. all complete for all depths and heights as specified and directed. (SUPPLY OF ALL MATERIALS IN CONTRACTORS SCOPE). 1558 GI Pipe Sleeves - Non FIM Items 1559 Supplying, fabricating and fixing in position G.I. PIPE SLEEVES of all diameters including providing necessary staging, cutting, straightening if required, bolting, welding as required and embedding in position on both Plain and Reinforced Cement concrete members inclusive of adjusting shuttering & reinforcement/any other fixture, welding where necessary, tying and holding to correct level, line and position, any auxiliary dummy structures to support heavy sleeves etc. all complete for all depths and heights as specified and directed. 1560 MS Chequered Plates - Non FIM Items 1561 Supplying, fabricating and erecting in position at all levels and locations bolted, screwed and/or welded M.S. CHEQUERED PLATES of any thickness in walkways, platforms, stair treads, any other place as directed etc. including cutting to required size, shape, making holes, notches, openings of required size, nosing, straightening if required, making the edges smooth, removing the burrs, fixing, welding, preparation and submission of fabrication drawings and preparing the surfaces for painting and applying shop primer as per EIL Specification No. 6-79-0020 (or Job Specification, wherever applicable) after fabrication etc. all complete as specified and directed. (SUPPLY OF ALL MATERIALS IN CONTRACTORS SCOPE). 1562 MS Grating Cat. A,B - Non FIM Items 1563 Transporting from storage yard (or any other location as specified by engineer-incharge), Storing, Assembling and Erecting in position and testing/ examining, bolted and/ or welded, already Fabricated Grating for platforms etc., including cutting to required size, shape, making holes, notches, openings of required size, nosing, straightening, making the edges smooth, removing the burrs (if required), fixing, tack welding, all complete as specified and directed ALREADY FABRICATED GRATING (WITH CONNECTION BOLTS/CLAMPS) SHALL BE PROVIDED TO CONTRACTOR FREE OF COST. SUPPLY OF ALL OTHER MATERIAL IN CONTRACTORS SCOPE). 1564 Supplying, fabricating and erecting in position at all levels and locations ELECTROFORGED HOT-DIP GALVANISED GRATING (purchased from approved manufacturer by the Contractor) conforming to EIL Standard No. 7-68-0697 (in walkways, platforms, stair treads etc.) including cutting to required size, shape, making holes, notches, openings of required size, nosing, straightening if required, making the edges smooth, removing the burrs, fixing with manufacturers supplied Hot-dip galvanised clamps, preparation and submission of fabrication drawings, all complete as specified and directed. SUPPLY OF ALL MATERIALS IN CONTRACTORS SCOPE. 1565 Making openings in galvanized grating for pipes / ducts etc., at all levels and at at all locations by cutting the existing grating and providing 50x6 galvanised flat as toe protection for the openings by welding and application of galvanized paint as per EIL Standard No. 7-68-0697, all complete. Payment shall be made as per number of openings. 1566 MS Rungs - Non FIM Items 1567 Supplying, fabricating, fixing and keeping in position M.S. RUNGS in R.C.C. works at all depths and heights including handling, transporting the steel to site workshop and site of work, straightening, if required, cutting, bending to shape, necessary tying and welding with reinforcement, adjustment of shuttering, cleaning, surface preparation, shop primer as per EIL Spec. 6-79-0020 (or Job Specification, wherever applicable)and two coats of anticorrosive paint of approved quality on the exposed portion of rungs etc. all complete as specified and directed (SUPPLY OF ALL MATERIALS IN CONTRACTORS SCOPE). 1568 Hand Railing 1000mm - Non FIM Items 1569 Supplying, fabricating and fixing in position at all locations 1000mm high INCLINED HAND RAILING (for staircases) consisting of top rail, mid rail and vertical posts (Maximum spacing 1500mm c/c) with 32mm nominal diameter medium grade M.S. Tubes conforming to IS:1239 including straightening if required, cutting, bending, welding, bolting, grouting with ordinary grout, cleaning, surface preparation, hot-dip galvanising (80-85 micron as per IS:4759, IS:2629, IS: 4736, IS:2633), shop primer (1 coat of P6 of 40 micron) as per Sl. No. 4.1 of Table 4.0 of JOB SPEC. B861-000-06-42-PLS-01 preparation and submission of fabrication drawings etc. all complete as specified, shown and directed. (SUPPLY OF ALL MATERIALS IN CONTRACTORS SCOPE). (Complete handrail work shall be measured as length of top rail only and not length of each element fixed). 1570 Supplying, fabricating and fixing in position at all locations 1000mm high HORIZONTAL HAND RAILING (for platforms, walkways, etc. or any other location as directed) consisting of top rail, mid rail and vertical posts (Maximum spacing 1500mm c/c) with 32mm nominal diameter medium grade MS Tubes conforming to IS:1239 and 100x5 MS Toe Plate confirming to IS:2062 (Grade A/B), including straightening if required, cutting, bending, welding, bolting, grouting with ordinary grout, cleaning, surface preparation, hot-dip galvanising (80-85 micron as per IS:4759, IS:2629, IS: 4736, IS:2633), shop primer (1 coat of P6 of 40 micron) as per Sl. No. 4.1 of Table 4.0 of JOB SPEC. B861-000-06-42-PLS-01, preparation and submission of fabrication drawings etc. all complete as specified, shown and directed. (SUPPLY OF ALL MATERIALS IN CONTRACTORS SCOPE). (Complete handrail work shall be measured as length of top rail only and not length of each element fixed). 1571 Transporting from storage yard (or any other location as specified by engineer-incharge), Storing, Assembling and Erecting in position and testing/ examining, bolted and/ or welded, already Fabricated HAND RAILING for platforms etc. including straightening, cutting, bending (if required) welding, bolting, grouting with ordinary grout, all complete as specified and directed. ALREADY FABRICATED HANDRAILING (WITH CONNECTION BOLTS) SHALL BE PROVIDED TO CONTRACTOR FREE OF COST. SUPPLY OF ALL OTHER MATERIAL IN CONTRACTORS SCOPE. (Complete handrail workshall be measured as length of top rail only and not length of each element fixed) 1572 Mechanical Anchor fastners - Non FIM Items 1573 Supplying, handling, transporting to site of work and fixing approved MECHANICAL ANCHOR FASTENERS M.S. bolts of Grade 5.8 or more, GALVANIZED with minimum thickness of 5 microns (approved for use in cracked concrete), of 12mm dia at specified positions on concrete floors, roofs, beams (sides and bottom), walls, columns etc. according to manufacturers specifications including all accessories like nuts, washers etc. of required size, testing, necessary scaffolding, drilling of the holes in concrete surface with electric drill, cleaning of holes with air blowout & wire-brush, and making good any damage done to the structure etc. all complete for all heights, depths and locations as specified and directed. 1574 Supplying, handling, transporting to site of work and fixing approved MECHANICAL ANCHOR FASTENERS M.S. bolts of Grade 5.8 or more, GALVANIZED with minimum thickness of 5 microns (approved for use in cracked concrete), of 16mm dia at specified positions on concrete floors, roofs, beams (sides and bottom), walls, columns etc. according to manufacturers specifications including all accessories like nuts, washers etc. of required size, testing, necessary scaffolding, drilling of the holes in concrete surface with electric drill, cleaning of holes with air blowout & wire-brush, and making good any damage done to the structure etc. all complete for all heights, depths and locations as specified and directed. 1575 Chemical Anchor Fastner 1576 Supplying, handling, transporting to site of work and fixing approved CHEMICAL ANCHOR FASTENERS consisting of M.S. threaded rod of Grade 5.8, GALVANIZED with minimum thickness of 5 microns and chemical (approved for use in cracked concrete), packed in flexible chemical foil or dual foil type, to be usedwith the help of dispenser, of 12mm dia. at specified positions on concrete floors, roofs, beams (sides and bottom), walls, columns etc. according to manufacturers specifications including all accessories like nuts, washers etc. of required size, testing, necessary scaffolding, drilling of the holes in concrete surface with electric drill, cleaning of holes with air blowout & wire-brush and making good any damage done to the structure etc. all complete for all heights, depths and locations as specified and directed. 1577 Supplying, handling, transporting to site of work and fixing approved CHEMICAL ANCHOR FASTENERS consisting of M.S. threaded rod of Grade 5.8, GALVANIZED with minimum thickness of 5 microns and chemical (approved for use in cracked concrete), packed in flexible chemical foil or dual foil type, to be usedwith the help of dispenser, of 16mm dia. at specified positions on concrete floors, roofs, beams (sides and bottom), walls, columns etc. according to manufacturers specifications including all accessories like nuts, washers etc. of required size., testing, necessary scaffolding, drilling of the holes in concrete surface with electric drill, cleaning of holes with air blowout & wire-brush and making good any damage done to the structure etc. all complete for all heights, depths and locations as specified and directed. 1578 Supplying, handling, transporting to site of work and fixing approved CHEMICAL ANCHOR FASTENERS consisting of M.S. threaded rod of Grade 5.8, GALVANIZED with minimum thickness of 5 microns and chemical (approved for use in cracked concrete),packed in flexible chemical foil or dual foil type, to be usedwith the help of dispenser, of 20mm dia. at specified positions on concrete floors, roofs, beams (sides and bottom), walls, columns etc. according to manufacturers specifications including all accessories like nuts, washers etc. of required size., testing, necessary scaffolding, drilling of the holes in concrete surface with electric drill, cleaning of holes with air blowout & wire-brush and making good any damage done to the structure etc. all complete for all heights, depths and locations as specified and directed. 1579 Threaded bolts for equipment fixing-Non FIM 1580 Supplying, fabricating, fixing and keeping in position at all levels and locations THREADED BOLTS of Grade C property class 4.8 as per IS:1363 (part 2) of all diameters and length including nuts, washers for supporting equipment on steel structure as directed including handling & transporting, straightening if required, turning from relevant size M.S. rounds to required diameter, threading etc. (SUPPLY OF ALL MATERIALS IN CONTRACTORS SCOPE). 1581 BRICK MASONRY (REFER SPECIFICATION NO.6-68-0009) 1582 CLASS 5.0at all depths -Non FIM Items 1583 Providing and laying BRICK MASONRY WITH BRICKS OF CLASS 5.0 in cement mortar 1:6 (1 Cement : 6 Sand) in one or more brick thickness and in any shape (excluding circular/curved brick masonry) at all depths below plinth level including the cost of materials, labour, scaffolding/ staging, sampling & testing, soaking of bricks, cutting and laying of bricks, providing recesses, making openings of any shape & size, finishing the joints flush below ground level and raking out the joints above ground level, sealing the gap between masonry and soffit of beam/slab, embedding the fittings & fixtures, curing, etc. all complete as per specifications. ALL MATERIALS INCLUDING CEMENT SUPPLIED BY THE CONTRACTOR. 1584 Providing and laying BRICK MASONRY WITH BRICKS OF CLASS 5.0 in cement mortar 1:6 (1 Cement : 6 Sand) in one or more brick thickness and in any shape (excluding circular/curved brick masonry) at all heights above plinth level including the cost of materials, labour, scaffolding/ staging, sampling & testing, soaking of bricks, cutting and laying of bricks, providing recesses, making openings of any shape & size, finishing the joints flush below ground level and raking out the joints above ground level, sealing the gap between masonry and soffit of beam/slab, embedding the fittings & fixtures, curing, etc. all complete as per specifications. ALL MATERIALS INCLUDING CEMENT SUPPLIED BY THE CONTRACTOR. 1585 HALF BRICK MASONARYwith bricks of CLASS 5.0-Non FIM Items 1586 Providing and laying HALF BRICK MASONRY with bricks of CLASS 5.0 in cement mortar 1:4 (1 Cement : 4 Sand)in any shape, including the cost of materials, labour, scaffolding/staging, sampling and testing, soaking of bricks, cutting and laying of bricks, providing openings of any shape & size, raking out the joints, supplying and placing 2 Nos. 6mm dia. M.S. Bars at every fourth course, sealing the gap between masonry and soffit of beam/slab, embedding the fittings and fixtures, curing etc. all complete as per specification. ALL MATERIALS INCLUDING CEMENT SUPPLIED BY CONTRACTOR. 1587 DEMOLISHING AND DISMANTLING (REFER SPEC NO. 6-68-0012) 1588 Brickwork - Non FIM Items 1589 Demolishing BRICKWORK (taking all necessary safety precautions) for all depths below plinth level including supply of all tools and tackles, necessary scaffolding, propping, underpinning, cleaning and stacking of serviceable material, disposal of unserviceable material to spoil heaps anywhere within the plant boundary, all complete as specified and directed. (Excavation & backfilling shall be paid separately under relevant items). 1590 Demolishing BRICKWORK (taking all necessary safety precautions) for all heights above plinth level including supply of all tools and tackles, necessary scaffolding, propping, underpinning, cleaning and stacking of serviceable material, disposal of unserviceable material to spoil heaps anywhere within the plant boundary, all complete as specified and directed. 1591 RCC - Non FIM Items 1592 Demolishing RCC WORK (taking all necessary safety precautions) for all depths below plinth level including supply of all tools & tackles, necessary scaffolding, propping, underpinning etc., cutting, straightening, scraping and cleaning of reinforcement bars, stacking of serviceable materials, disposal of unserviceable material to spoil heaps anywhere within the plant boundary, all complete as specified and directed. (Excavation & backfilling shall be paid separately under relevant items). 1593 Demolishing RCC WORK (taking all necessary safety precautions) for all heights above plinth level including supply of all tools & tackles, necessary scaffolding, propping, underpinning etc., cutting, straightening, scraping and cleaning of reinforcement bars, stacking of serviceable materials, disposal of unserviceable material to spoil heaps anywhere within the plant boundary, all complete as specified and directed. 1594 Chipping of RCC WORK (taking all necessary safety precautions) by CHISELLING, upto & inclusive of 25mm thickness including supply of all tools & tackles, necessary scaffolding, propping, underpinning etc., cutting, lapping/welding of reinforcement bars as per drawings, disposal of the unserviceable material to spoil heaps anywhere within the plant boundary, all complete at all heights and depths, as specified and directed. (Excavation and backfilling shall be paid separately under relevant items). 1595 Cutting/ Dismantling RCC work in pavement, slabs, beams, columns, etc upto a depth of 450 mm by using vibration-less spark-free Diamond Saw Cutter of make HILTI (or equivalent) at all depths & heights, in hazardous areas within process units & offsite which are fire prone due to presence of hydrocarbon vapours etc. taking elaborate precautions for dismantling as per fire permit, clearance etc. and work is to be done with extreme caution. The work item includes cost of all necessary accessories, tools & tacklesincluding diamond saw cutter, disposal of RCC Debris upto lead of 100 m& for all lifts (taking all safety precautions) including cutting reinforcement bars, embedded structural steel members, with necessary scaffolding, propping and underpinning etc. for all elevations with all labour and materials, all complete as per drawings, specifications and directions of the Engineer-in-charge. Payment will be made per sq.m.of cross-sectional cut area. Contractor to submit dismantling plan prior to start of dismantling. Dismantling shall be planned in such a way that each cut piece shall weigh not less than 1.6 MT. 1596 Cutting/ Dismantling of RCC block foundations, raft foundations, pile caps, mass concrete, equipment foundations etc. by using vibration-less spark-free Diamond Wire Saw Cutter of make HILTI (or equivalent) at all depths & heights, in hazardous areas within process units & offsite which are fire prone due to presence of hydrocarbon vapours etc. taking elaborate precautions for dismantling as per fire permit, clearance etc. and work is to be done with extreme caution. The work item includes cost of all necessary accessories, tools & tacklesincluding diamond saw cutter , disposal of RCC Debris upto lead of 100 m& for all lifts (taking all safety precautions) including cutting reinforcement bars, embedded structural steel members, with necessary scaffolding, propping and underpinning etc. for all elevations with all labour and materials complete as per drawings, specificationsand directions of the Engineer-in-charge. Payment will be made per sq.m.of cross-sectional cut area. Contractor to submit dismantling plan prior to start of dismantling. Dismantling shall be planned in such a way that each cut piece shall weigh not less than 1.6 MT. 1597 Pockets - Non FIM Items 1598 Making POCKETS/HOLES of sizes upto & inclusive of 200 x200x500mm in RCC/PCC works (taking all necessary safety precautions) by chiselling/drilling, including supply of all tools & tackles, necessary scaffolding etc. cutting of reinforcement bars, cleaning the pockets of all debris, disposal of the unserviceable material to spoil heaps anywhere within the plant boundary all complete at all heights & depths as specified and directed. 1599 PCC _ Non FIM Items 1600 Demolishing PLAIN CEMENT CONCRETE work (taking all necessary safety precautions) for all depths below plinth level including supply of all tools & tackles, necessary scaffolding, propping, underpinning etc. disposal of unserviceable material to spoil heaps anywhere within the plant boundary, all complete as specified and directed. (Excavation and backfilling shall be paid separately under relevant items) 1601 Demolishing PLAIN CEMENT CONCRETE work (taking all necessary safety precautions) for all depths below plinth level including supply of all tools & tackles, necessary scaffolding, propping, underpinning etc. stacking of all the demolished concrete material at a designated location within the complex limits, all complete as per specifications and directions of Engineer-in-Charge for further processing in mechanical crushers for generating RA/ RCA as per the specifications. (Excavation & backfilling shall be paid separately under relevant items). 1602 Steelwork - Non FIM Items 1603 Dismantling bolted/rivetted/welded STRUCTURAL STEEL WORK of all descriptions (taking all necessary safety precautions), including supply of all tools and tackles, consumables, necessary scaffolding etc., providing temporary bracings as required, cutting (by flame or saw) gusset plates, bolts, nuts, weldings etc., transporting and stacking of the serviceable materials, cleaning the site of work of all unserviceable materials for disposal to spoil heaps anywhere within the plant boundary, all complete at all depths and heights, as specified and directed. 1604 MISCELLANEOUS ITEMS (REFER SPECIFICATION NO. 6-68-0013) 1605 Anticorrosive - Non FIM Items 1606 Providing and laying 50mm thick ANTI-CORROSIVE LAYER under steel storage tanks with screened dry coarse sand mixed with A90 grade bitumen conforming to IS:73 including mixing in drum, heating to the required temperature, with 3% kerosene if required, tamping, dressing to the required slopes to form hard mass of specified compacted thickness etc. all complete as directed. 1607 Sand Filling - Non FIM Items 1608 Supplying and filling approved SAND of specified quality under floors, in foundations, plinths, tank foundations etc. for all depths and heights including cost of sand, royalties, transportation to site for all leads and lifts, including loading, unloading, spreading in layers of loose thickness not exceeding 150 mm, watering, ramming, compacting with mechanical compactors and/or other equipment to the specified levels to achieve 85% relative density as per IS:2720 Part XIV, including preparation of subgrade to the required slope, providing testing apparatus and testing the degree of consolidation all complete as per drawings, specifications and direction of Engineer-in-charge. The rates shall be inclusive of the cost of all labour, material, equipments etc. all complete . 1609 BI-POLAR CONCRETE PENETRATING CORROSION INHIBITING ADMIXTURE 1610 Supplying and mixing of approved brand of BI-POLAR CONCRETE PENETRATING CORROSION INHIBITING ADMIXTURE (confirming to EIL Specification No. 6-68-0017) in concrete as per manufacturers specification for protection of reinforcement against corrosion. Supply of admixture in Contractors scope. 1611 BONDING FRESH CONCRETE TO OLD CONCRETE BY EPOXY RESIN BONDING SYSTEM (REFER SPECIFICATION NO. 6-68-0056) 1612 Epoxy Resin - non FIM Items 1613 Providing and applying approved EPOXY RESIN (prepared as per manufacturers recommendation) for bonding of fresh concrete to old concrete in all types of structure at all depths and heights including cleaning of concrete surface, removing of all loose concrete pieces, making rough by chiselling, taking off the skin of concrete, application of Epoxy Resin System by spraying, necessary working platforms, props, scaffolding and other safety measures, removal of same after completion etc. all complete as specified and directed. (Excavation, backfilling, removal of surplus earth, keeping pit dry by pumping/bailing subsoil water shall be paid separately under relevant items). 1614 FIREPROOFING OF STEEL STRUCTURES (REF SPEC NO 6-68-0033) 1615 Concrete - Non FIM Items 1616 Supply and laying of concrete of grade M30 as per Type-I of EIL Standard Specification 6-68-0033 as fire proofing material with 10 mm and down size graded coarse and fine aggregates including admixture around structural steel members (viz. beams, columns, bracings etc.) all complete; cleaning the steel surfaces, supplying, placing and fixing in position cover plates conforming to IS:2062 and stiffeners for members exceeding 600 mm depth, supply and welding ofMS nuts on angle and box sections and cover blocks for other sections, supplying, placing and fixing in position galvanized expanded metal sheet with mesh size 4.5 mm x 13.5 mm conforming to IS:412 except on angle and box sections, hot dipped galvanized welded wire fabric reinforcement 2 mm dia 50 mm x 50 mm mesh conforming to IS:1566, and tying the reinforcement to the cover blocks with galvanized 16 SWG tying wire, including cutting, straightening, cleaning, bending, vibrating, tamping, curing or providing a layer of approved membrane of curing compound, rendering with cement sand mortar (1:3) wherever required to achieve a smooth and even surface, providing L50x50x6 at corners or as specified in the drawing, applying primer on MS nuts, angles and affected surfaces, supplying and laying of non-bituminous polysulfide or silicon rubber mastic sealant at terminating edges/ metal joints, painting the surfaces with sealer coat of epoxy polyamide as base and finish coats of coating system No.1 of NORSOK Standard M-501, including the cost of all labour, materials, specified tests, shuttering, staging, scaffolding, working platforms, approaches, etc. for all shapes and positions at all heights upto & including 10 m above pavement etc. all complete as per specifications and directions of Engineer-in-Charge. (ALL MATERIALS INCLUDING CEMENT TO BE SUPPLIED BY THE CONTRACTOR). 1617 Vermiculite Concrete for Structural Steel - Non-FIM Items 1618 Supply and laying of vermiculite based lightweight cementitious concrete coating as per Type-II of EIL Standard Specification 6-68-0033 as fire proofing material of required thickness around structural steel members (viz. beams, columns, bracings etc.) for the required fire protection from reaching temperature 538 degree C; cleaning the steel surfaces and applying primer compatible to vermiculite material if required as per manufacturer specifications, supplying, placing and fixing in position cover plates conforming to IS:2062 and stiffeners for members exceeding 600 mm depth, supply and welding ofMS nuts on angle and box sections and cover blocks for other sections, supplying, placing and fixing in position galvanized expanded metal sheet with mesh size 4.5 mm x 13.5 mm conforming to IS:412 except on angle and box sections, hot dipped galvanized welded wire fabric reinforcement 2 mm dia 50 mm x 50 mm mesh conforming to IS:1566, and tying the reinforcement to the cover blocks with galvanized 16 SWG tying wire, including cutting, straightening, cleaning, bending, applying primer on MS nuts and affected surfaces, curing or providing a layer of approved membrane of curing compound, patching of damaged portion wherever required to achieve a smooth and even surface, providing chamfering at corners, supplying and laying of non-bituminous polysulfide or silicon rubber mastic sealant at terminating edges/ metal joints, painting the surfaces with sealer coat of epoxy polyamide as base and finish coats of coating system No.1 of NORSOK Standard M-501, including the cost of all labour, materials, specified tests, shuttering, staging, scaffolding, working platforms, approaches, etc. for all shapes and positions at all heights upto & including 10 m above pavement etc. all complete as per specifications and directions of Engineer-in-Charge. (ALL MATERIALS SHALL BE SUPPLIED BY THE CONTRACTOR). 1619 Supply and laying of vermiculite based lightweight cementitious concrete coating as per Type-II of EIL Standard Specification 6-68-0033 as fire proofing material of required thickness around structural steel members (viz. beams, columns, bracings etc.) for the required fire protection from reaching temperature 538 degree C; cleaning the steel surfaces and applying primer compatible to vermiculite material if required as per manufacturer specifications, supplying, placing and fixing in position cover plates conforming to IS:2062 and stiffeners for members exceeding 600 mm depth, supply and welding ofMS nuts on angle and box sections and cover blocks for other sections, supplying, placing and fixing in position galvanized expanded metal sheet with mesh size 4.5 mm x 13.5 mm conforming to IS:412 except on angle and box sections, hot dipped galvanized welded wire fabric reinforcement 2 mm dia 50 mm x 50 mm mesh conforming to IS:1566, and tying the reinforcement to the cover blocks with galvanized 16 SWG tying wire, including cutting, straightening, cleaning, bending, applying primer on MS nuts and affected surfaces, curing or providing a layer of approved membrane of curing compound, patching of damaged portion wherever required to achieve a smooth and even surface, providing chamfering at corners, supplying and laying of non-bituminous polysulfide or silicon rubber mastic sealant at terminating edges/ metal joints, painting the surfaces with sealer coat of epoxy polyamide as base and finish coats of coating system No.1 of NORSOK Standard M-501, including the cost of all labour, materials, specified tests, shuttering, staging, scaffolding, working platforms, approaches, etc. for all shapes and positions at all heights more than 10 m above pavement etc. all complete as per specifications and directions of Engineer-in-Charge. (ALL MATERIALS SHALL BE SUPPLIED BY THE CONTRACTOR). 1620 Vermiculite Concrete for Equipments - Non-FIM Items 1621 Supply and laying of vermiculite based lightweight cementitious concrete coating as per Type-III of EIL Standard Specification 6-68-0033 as fire proofing material of required thickness on equipment/ vessel skirts, saddles and supports for the required fire protection from reaching temperature 427 degree C; cleaning the steel surfaces and applying primer compatible to vermiculite material if required as per manufacturer specifications, supplying, placing and fixing in position cover plates conforming to IS:2062, hot dipped galvanized welded wire fabric reinforcement of 2 mm dia 50 mm x 50 mm mesh conforming to IS:1566 and tying the reinforcement with the pre welded nuts by galvanized 16 SWG tying wire, including straightening, cutting, bending of the reinforcement, including supplying and welding of additional MS nuts if directed by the Engineer-in-charge, applying primer wherever required, curing or providing a layer of approved membrane of curing compound, patching of damaged portion wherever required to achieve a smooth and even surface, providing chamfering at corners, supplying and laying of non-bituminous polysulfide or silicon rubber mastic sealant at terminating edges/ metal joints, painting the surfaces with sealer coat of epoxy polyamide as base and finish coats of coating system No.1 of NORSOK Standard M-501, including the cost of all labour, materials, specified tests, shuttering, staging, scaffolding, working platforms, approaches, etc. for all shapes and positions. all complete as per specifications and directions of Engineer-in-Charge. (ALL MATERIALS SHALL BE SUPPLIED BY THE CONTRACTOR). 1622 Mechanical works 1623 Supplying, fabricating and erecting in position MS plates as per detailed drawings, conforming to grade A of IS:2062 on top of all RCC pedestals supporting the sliding saddles of equipments, including cutting, straightening where necessary, rounding rounding unfinished edges by grinding, machining the exposed top surface, making necessary bolt holes, providing and laying ready mixed free flow non-shrink grout below the base plate at all levels & locations, machining top surfaces etc. all complete and as shown and directed. 1624 SAFETY (REFER EIL SPECIFICATION) 1625 Safety Structures - Non FIM Items 1626 Supplying, Transporting, Storing, Fabricating & Erecting in position and testing/ examining bolted and/ or welded Structural Steel Works at all locations and levels in HANGER SCAFFOLDING below piperack, comprising of hangar channels, fabricated pen wen ladder beams, steel planks bent to shape and size and any other sections, if required, all as per sketches/ specifications and load tested for statisfactory performance, including cutting to required size, straightening/ bending if required, edge preparation, cleaning, preheating, bolting/ welding of joints (including sealing the joints of box sections with continuous welding and plugging any open ends & holes of box sections), finishing edges by grinding, fixing in line and level with temporary staging & bracing and removal of the same after erection, including preparation and submission of detailed fabrication drawings, preparing the surface for painting as per BIS codes after fabrication etc. all complete as specified and directed. All items shall be removed & carried back by Contractor as per instructions of Engineer-in-Charge after completion of works. (Supply of All Material In Contractors Scope). 1627 Providing and fixing double scaffolding system of any height made with 40 mm dia MS tube 1.5 m centre to centre, horizontal & vertical tubes joining with MS tubes, MS tube challies, MS clamps and MS staircase system in the scaffolding for working platform/ staircase etc., and maintaining it in a serviceable condition for the required duration as approved and removing it thereafter. The scaffolding system shall be stiffened with bracings, runners, connection with the building etc., wherever required for inspection of work at required locations with essential safety features for the workmen etc., all complete as per directions and approval of Engineer-in-charge. (Height shall be measured from Floor/ platform from where scaffolding is erected) including providing Aluminium ladders for safe acess of workers. 1628 Supply of Safety Personnel 1629 Supply of HSE personnel SAFETY STEWARD over and above the requirement as specified in EIL Standard Specification No. 6-82-0001 at site as per the written instructions of Engineer-in-charge (the rates shall be inclusive of all other payments such as PF, ESI, other benefits payable to the workmen as per the prevalent labour laws). 1630 Supply of HSE personnel SAFETY SUPERVISOR over and above the requirement as specified in EIL Standard Specification No. 6-82-0001 at site as per the written instructions of Engineer-in-charge (the rates shall be inclusive of all other payments such as PF, ESI, other benefits payable to the workmen as per the prevalent labour laws). 1631 Supply of HSE personnel SAFETY OFFICER over and above the requirement as specified in EIL Standard Specification No. 6-82-0001 at site as per the written instructions of Engineer-in-charge (the rates shall be inclusive of all other payments such as PF, ESI, other benefits payable to the workmen as per the prevalent labour laws). 1632 Supply of HSE personnel HOUSE-KEEPING SUPERVISOR over and above the requirement as specified in EIL Standard Specification No. 6-82-0001 at site as per the written instructions of Engineer-in-charge (the rates shall be inclusive of all other payments such as PF, ESI, other benefits payable to the workmen as per the prevalent labour laws). 1633 GENERAL CIVIL 1634 TANK PADS 1635 PVC Liner 1636 Providing and laying of PVC LINER of thickness 30 MIL conforming to IS:15909 below tank pad foundations or any other placeat all heights & depths without any damage during subsequent activities including handling, transportation, unloading, storage, laying in position, jointing & overlapping as per manufacturers recommendations, including supply and providing Asphalt impregnated fiberboards for anchoring, etc., all complete as per drawings, specifications and directions of Engineer-in-charge. (All materials including consumables shall be in contractors scope of supply) 1637 Providing and laying in position 80mm dia. perforated uPVC pipes conforming to IS:9271 wrapped with 125mm thick layer of 40mm down size stone aggregates in Geotextile fabric, Terrum T 700 / equivalent, below tank pad foundations for all heights & depths complete as per drawings, specifications and directions of Engineer-in-Charge. (All materials including consumables shall be in contractors scope of supply) 1638 Providing and installation of uPVC leak detection well arrangement comprising of 80mm dia. uPVC pipe, tee, blind flange & threaded cap conforming to IS:13592 for leak detection purpose below tank pad foundations at all heights & depths including providing proper jointing as per code requirements or manufacturers recommendations for fitting in already installed uPVC pipes etc. all complete as per drawings, specifications & directions of Engineer-in charge. 1639 GENERAL CIVIL 1640 SITE GRADING & ROCK CUTTING FOR SITE GRADING 1641 Earthwork in excavation for general site grading, roads, embankments, etc. for all heights and depths in all types of soils except soft and hard rock, including clearing and stripping of the areas earmarked for excavation, removing shrubs, grass, bushes, vegetables growth and other objectionable materials, trees up to and inclusive of a girth of 30 cms. (girth measured at a height of one meter from ground level) including uprooting of roots, etc. taking spot levels, excavating to required depth, leveling, dressing and consolidating the excavated surface, sorting out the excavated soil into serviceable and unserviceable materials, transporting and stacking serviceable materials to demarcated areas anywhere inside plant boundary limitas per instructions of Engineer-in-Charge and disposal of unserviceable material anywhere inside plant boundary limit. All complete as per drawings, specifications and directions of Engineer-in-Charge. 1642 ROADS & FLEXIBLE PAVEMENT (UPTO WBM/WMM LAYER) 1643 Earthwork in filling with approved available earth for all heights and depths for road embankments, shoulders or any other place as directed to proper levels, slopes, grades and camber with selected earth (having CBR 8%) obtained from approved approved areas for all leads from Complex Limit including excavation of earth at approved areas, clearing and stripping at approved areas (if necessary) loading, unloading, transportation etc., clearing and stripping as per specifications, uprooting of vegetation, roots and disposal of the shrubs, bushes, roots etc., breaking clods, spreading in layers not exceeding 20 cm loose thickness, watering, ramming and compacting with road roller to give at least 97% of laboratory dry density with heavy compaction as perIS:2720 Part-VIII, providing testing apparatus and testing the degree of consolidation, dressing and leveling, etc. complete including disposal of allunserviceable materials if any within the boundary limit for all leads etc. as per drawings, specifications and directions of Engineer-in- Charge. 1644 Supplying and Laying of Wet Mix Macadam (WMM) in BASE COURSE (Section 406 of MORTH Specification of Road & Bridge works) using tough, clean, sound & durable stone aggregates including premixing the material (mixing in Plug Mill/ Pan Type Mixer), including transportation to site, laying & spreading in layers not exceeding 125 mm compacted thickness & rolling with vibratory roller 80-100 KN static weight or equivalent capacity to proper grade, camber & level with all leads & liftsetc. complete as per drawing, specifications (MORTH, EIL) & directions of Engineer-in-Charge. 1645 Supply of forged/ cast fittings 1646 Supplying the following forged fittings and flanges, conforming to piping material specifications of tender documents and delivering the same to Owners stores/workspot etc. all complete as per the directions of Engineer-in- Charge. 1647 Elbow 90 Degree for following Nominal Sizes and Piping Material Class 1648 Dia. 12 InchPipe Class A33A 1649 Dia. 3 InchPipe Class A91A 1650 Elbow 45 Degree for following Nominal Sizes and Piping Material Class 1651 Dia. 6 InchPipe Class A33A 1652 Dia. 8 InchPipe Class A33A 1653 Dia. 12 InchPipe Class A33A 1654 Dia. 3 InchPipe Class A91A 1655 Eccentric Reducer for following Nom. Dia. 1 x Nom. Dia. 2 and Piping Material Class 1656 Nom. Dia. 1 8 InchNom. Dia. 2 6 InchPipe Class A94A 1657 Equal Tees for following Nominal Sizes and Piping Material Class 1658 Dia. 12 InchPipe Class A33A 1659 Dia. 3 InchPipe Class A91A 1660 Flanges, complete with nuts, bolts, gasket etc., for following Nominal Sizes and Piping Material Class 1661 Dia. 3 InchPipe Class A91A 1662 Supplying the following spectacle blind assembly consisting of two number flanges, spectacle blind, nuts, bolts, gasket etc. complete conforming to piping material specifications of tender documents and all complete as per the directions of Engineer-in-charge. For following nominal size and piping material class 1663 Dia. 3 InchPipe Class A91A 1664 MISC. CIVIL AND STRUCTURAL WORKS FOR U/G PIPING AND OTHER CIVIL WORKS 1665 Providing and laying brick masonry with locally available bricks of specified class (Brick of class lower than specifiedshall not be accepted) in cement mortar 1:4 (1 cement : 4 Coarse sand) in one or more brick thickness and in any shape in foundation and plinth for valve pits, drains, circular/square maholes, wing walls, etc. including providing recesses, openings, etc. including curing, finishing the joints flush below ground level and raking out joints in plinth with all labour and material, etc. complete as per drawings, specifications and direction of Engineer-in-Charge.For following Brick Class. 1666 All materials including cement supplied by the Contractor and Following Brick Class 1667 Brick Class 5 1668 Providing 13mm thick average cement plaster in cement mortar 1:3 (1 cement: 3 sand) on brick walls/stone masonry/pitching or on concrete surfaces for manholes, valves pits, culverts, wing walls, etc. including cleaning and preparation of the surface, scaffolding, curing etc. for all depths and heights complete as per drawings specifications and direction of Engineer-in-Charge. 1669 All materials including cement supplied by the Contractor. 1670 MISCELLANEOUS ITEMS 1671 Supply and installation of combined safety shower and eyewash units as per spec. no.6-66-0038, including providing and fixing of necessary foundation bolts in foundations/ pavement etc. complete. Each safety shower shall have proper sign board with florescent letters showing their location, all complete as per specification, drawings and direction of Engineer-in-charge. 1672 Supplying & Laying 60mm thick interlocking Paver Blocks for footpaths and any other place etc. including providing 40 mm thick sand filling below Paver Blocks including compaction of sand layer, filling the joints by dry sand, providing precast kerb stone of PCC M 30 at edges and at every 6.0m across the foot path, including preparation of compacted base/ sub base etc. all complete as per drawing, standard, specificationand directions of Engineer-in-Charge. (All material including cement supplied by contractor, paver blocks shall confirm to category A as per IRC SP63. Colour and shape of paver block shall be as per Owner requirement.). 1673 Modification Works 1674 MODIFICATION AND EXTRA WORKS ( IF ANY ) Cuting,bevelling,fitup,welding of different sizes of CS piping of all thicknesses in shop ,in position, on ground and at all elevations, transportation of pipes,fittings,flanges etc. from owners storage point to work site/workshop,making necessary scaffolding,consumables,machinery,tools,tackles,labour and supervision including attending to repairs for completing the work as per instructions of Engineer -in -charge 1675 Flame cutting CS piping 1676 Beveling CS piping 1677 Fit-up and welding CS piping 1678 Removal and re-installation of fire hydrant 1679 Removal and re-installation of firefighting equipment (Fire Hydrant), including isolation valve and transporting the equipment, valve, flanges from removal point to work spot, and fixing of nuts, bolts, washers, gaskets as needed for fixing the equipment with matching flange etc. complete, including plugging the existing branch with blind flange as per specification, drawings and directions of Engineer-in-charge. (Pipes and fittings shall be supplied by owner as free issue material) 1680 NDT Testing 1681 RADIOGRAPHY :- Performance of radiographic inspection on piping of all types & thicknesses including providing or hiring of all necessary equipment and whatever else even though not expressly mentioned but required to perform the work as per specificationsand instructions of Engineer-in-Charge. Radiographs shall be submitted to the Engineer-in-charge. (Repeat Radiography due to defective radiograph on repaired joints due to Contractors fault and for additional radiography necessitated due to poor performance of contractors welders shall be done at contractors cost) Note: Unit for radiography quantity is Nos of circumferential weld joints. 1682 FOR JOINTS THK. <= 8MM (FOR CS OTHER THAN CLASS lV OF SPEC FOR NDT REQUIREMENT OF PIPING) 1683 Nominal Dia. 3 Inch 1684 Nominal Dia. 4 Inch 1685 Nominal Dia. 6 Inch 1686 Nominal Dia. 8 Inch 1687 Nominal Dia. 12 Inch 1688 Micrograding 1689 Micrograding of the area as directed to proper level, grade and camber including earthwork in excavation in all types of soils up to a maximum depth of 150mm, removing shrubs, vegetation bushes, grass etc., earth work in filling with select material from available earlier excavated soil and borrow earth (in case the select material from excavated soil is short for filling, filling shall be done with borrow earth, supply & transportation of borrow earth shall be paid separately under relevant item) up to a maximum compacted thickness of 150mm by spreading in layers not exceeding200mm loose thickness, watering, ramming & compacting with road roller or hand roller including hand ramming where road rollers or hand rollers are not accessible to give at least 90% of max. laboratory dry density as per IS:2720 part VII, including transportation, leveling, dressing, disposal of surplus earth, debris, etc. all complete as per specifications, drawings and direction of Engineer-in-charge. (Disposal areas shall be anywhere within the plant complex limit as identified by Engineer-in-Charge.) 1690 Dismantling works 1691 Removal of existing A/G piping 1692 Removal of existing A/G piping of all thickness including cutting, unbolting of flanged joints / cutting of pipe lines wherever required, removing supports, all fittings, flanges etc., cutting of pipes in appropriate lengths for transporting purpose, transporting all material to owners storage point within the complex as designated by Owner including stacking of material and disposing of waste etc. as instructed by Engineer - in - charge. 1693 For C.S. A/G Pipe of following nominal dia. 1694 Nominal Dia 8 Inch 1695 Nominal Dia 4 Inch 1696 Nominal Dia 6 Inch 1697 Nominal Dia 12 Inch 1698 Removal of existing U/G piping 1699 Removal of existing U/G piping including excavation in all types of soils except soft rock and hard rock, including supply of any additional material required so as to expose the pipes for removal / dismantling, taking all safety precautions, supporting existing U/G services, dewatering of surface / sub-surface water as required to facilitate dismantling of pipes, cutting of pipes in appropriate lengths for transporting purpose, removal of soft material from bottom of trench and compacting, backfilling with available selected earth including re-excavating the deposited soil excavated earlier, breaking clods, laying in thickness not exceeding 15cms, watering rolling and ramming by manual methods / mechanical Compactors to achieve 90% laboratory maximum dry density as per IS:2720 Part VII or 85% relative density as per IS:2720 part XIV as applicable, stacking of serviceable / unserviceable material, transporting and stacking of all piping material to Owners storage point, disposal of unserviceable material anywhere inside the complex etc. , all complete as per directions of Engineer-in-Charge. 1700 For CS Piping dismantling, Thickness <=10 mm , For following Nominal Sizes 1701 NB 2 inch - 6 inch 1702 NB 8 inch - 14 inch 1703 Portable/ trolley mounted Extinguishers 1704 Supply and installation of portable DCP ( Dry Chemical Powder Type) extinguisher including transporting to worksite, fixing in position including all accessories and all labor and material etc. complete as per drawings, specification and directions of Engineer-in-Charge. 1705 Capacity in Kg 10 1706 Supply and installation of portable CO2 extinguishers including transporting to worksite, fixing in position including all accessories and all labor and material etc. complete as per drawings, specification, data sheet and directions of Engineer-in-Charge. 1707 Capacity in Kg 4.5 1708 Capacity in Kg 2 1709 Painting of A/G pipes and valves 1710 Supply of paints and primers, preparation of surfaces and application of primer and finish paints, identification (Line numbering), lettering, colour bands, colour coding etc. as specified including rubdown and touch up of shop primer wherever required, providing scaffolding for all heights, labour, material, tools and tackles, consumables supervision etc. to complete the work in all respects as per painting specification, drawings and direction of Engineer-in-Charge for all types of un insulated piping and insulated piping as specified including all pipes, fittings, flanges, supports, valves etc. Surface preparation by blast cleaning and application of first coat of primer (inorganic zinc silicate, F9) shall be done in fabrication yard prior to erection. The identification marks of the piping and joints shall be noted before blasting and the same shall be transferred on primed surface with Polyurethane paint (F2) or as per the instructions of Engineer-in-Charge. Notes: 1. All joints (fabrication as well as erection joints) shall be left unpainted till hydro testing. 2. No extra payment shall be made for identification (line numbering etc.) of insulated and uninsulated lines. 1711 Painting of uninsulated surfaces for Industrial marine environment as per painting specification for CS piping for design temp group: -14 to 80 (Deg C) including surface preparation. For following pipe sizes 1712 Nominal Dia. 12 Inch 1713 Nominal Dia. 4 Inch 1714 Nominal Dia. 3 Inch 1715 Nominal Dia. 6 Inch 1716 Nominal Dia. 8 Inch 1717 Painting of uninsulated surfaces for Industrial marine environment as per painting specification for CS piping for design temp group: -14 to 80 (Deg C) including surface preparation. For following valve sizes 1718 Dia. Of Valve 12 Inch 1719 Dia. Of Valve 4 Inch 1720 Dia. Of Valve 6 Inch 1721 Dia. Of Valve 3 Inch 1722 Dia. Of Valve 8 Inch 1723 Fabrication and Erection of piping (underground) 1724 FABRICATION AND ERECTION OF PIPING (SPEC. NO.6-65-0030 and 6-44-0012) : Laying and joining of Carbon Steel pipes and specials underground including transportation of all material from Owners storage point to worksite, earthwork in excavation in all types of soilEXCLUDING SOFT ROCK AND HARD ROCK for pipe trenches, saddles, etc. including dewatering of rain and /or sub soil water, shoring & strutting if required, dressing of sides, levelining, grading & ramming of bottom of trench, cutting of pipes if required, fitup, edge preparation, providing corrosion protection tape coating as per specification, on pipes and specials, laying the pipes in trenches to required alignment and levels, welding the same after laying, installation of flanges, blind flanges, tapping for pressure gauges, temperature gauges and all other online instruments and fittings like elbows, reducers, tees, flanges, spectacle blinds and spacer blinds etc., as per piping material specification, fixing of nuts, bolts, gaskets and washers, welding, corrosion protection coating of field joints, cutting of road wherever required and making good the same, testing for the corrosion protection coating as per specification, cleaning and flushing by water/ compressed air, hydrostatic/ pnuematic testing of the system, flushing, backfilling the trenches with select material from available excavated soil including re-excavating the deposited soil excavated earlier, breaking clods and laying in layers of 15 cm compacted thickness, watering, compacting with mechanical means like vibro rammers etc. to 90% of dry density as per IS:2720 Part-VII, disposal of surplus earth/ unserviceable material to demarcated area anywhere within the complex limit etc. complete as per drawings, specifications and instructions of Engineer-in-Charge including connecting the pipes to manhole, including return of all unused / scrap pipe to owners storage point (Pipes and fittings shall be supplied by owner as free issuematerial.) (Depth of excavation for pipe trench shall be upto 3.0m) 1725 Carbon SteelPiping (Non IBR), Thickness <=10 mm 1726 Fabrication, For the following nominal sizes 1727 NB 2 inch - 6 inch 1728 NB 8 inch - 14 inch 1729 Erection including corrosion protection coating, for Water System (Pressure Piping), Forfollowing Nominal Sizes 1730 NB 2 inch - 6 inch 1731 NB 8 inch - 14 inch 1732 Erection including corrosion protection coating, for Waste Water Collection System (Gravity Flow), for following Nominal Sizes 1733 NB 2 inch - 6 inch 1734 Fabrication and Erection of piping (Above ground) 1735 PIPING (ABOVE GROUND): Transportation of all piping items from owners storage point to work site/workshop, fabrication including cutting, edge preparation (including grinding the edges of pipe, fittings, flanges etc. to match with the mating edges of uneven/different thickness wherever required), fitup, bending, preheating wherever required, welding, threading, and laying of pipes of all type and thickness over pipe sleepers, overhead on racks and at all elevations, connectingwith equipment nozzles, strainers, orifice assemblies, tapping for pressure gauges etc., fixing of gaskets, bolts, nuts including application of torque wherever required and all other inline instruments and fitting like elbows, reducers, tees, vents, drains, SW valves upto 1.5 NB, alignment, cleaning & flushing by water/compressed air, hydrostatic, pneumatic, vacuum, spark testing and any other type of testing as specified,draining, drying by compressed air completing all such works in all respects (including preparation of isometrics as mentioned in the scope of work for the job)as per drawings, specifications and instruction of Engineer-in-charge. (Pipes and fittings shall be supplied by owner as free issue material) 1736 Carbon SteelPiping (Non IBR), Thickness <=10 mm 1737 Fabrication, For the following nominal sizes 1738 NB 2 inch - 6 inch 1739 NB 8 inch -14 inch 1740 Erection , for Water System (Pressure Piping), Forfollowing Nominal Sizes 1741 NB 2 inch - 6 inch 1742 NB 8 inch -14 inch 1743 Supply of Carbon steel pipes 1744 Supply of Carbon steel pipes as per Piping material class including transportation of all material to owners store complete as per drawings, specifications and instruction of Engineer-in-Charge. For following nominal size and piping material class. 1745 Nominal Dia. 12 InchPiping Material Class A33A 1746 Nominal Dia. 4 InchPiping Material Class A33A 1747 Nominal Dia. 8 InchPiping Material Class A33A 1748 Nominal Dia. 6 InchPiping Material Class A33A 1749 Nominal Dia. 3 InchPiping Material Class A91A 1750 Supply and installation of valve assembly, flange assembly etc. 1751 Supply and installation of valve assembly consisting of valve, 2 no. flanges, 2 no. gaskets and 2 sets of nuts & bolts per valve assembly, erection of valve in position including fixing of nuts, bolts, gaskets, washers etc. complete as per drawings, specifications and directions of Engineer-in-Charge. 1752 Gate valve assembly for following nominal sizes and piping material class 1753 Dia. 12 InchPMS A33A 1754 Dia. 8 InchPMS A33A 1755 Dia. 6 InchPMS A33A 1756 Dia. 3 InchPMS A91A 1757 Supply and installation of valve assembly consisting of valve, 1 no. flange, 2 no. gaskets and 2 sets of nuts & bolts per valve assembly, erection of valve in position including fixing of nuts, bolts, gaskets, washers etc. complete as per drawings, specifications and directions of Engineer-in-Charge. 1758 Dia. 4 InchPMS A33A 1759 Dia. 6 InchPMS A33A 1760 Globe valve assembly for following nominal sizes and piping material class 1761 Dia. 3 InchPMS A91A 1762 Supplying the flange assembly conforming to piping material specifications and delivering the same to owners stores/ work spot etc. Flange assembly shall consist of 2 no. flanges along with one no. matching gasket and one set of matching nuts &, bolts. All complete as per specifications and directions of Engineer-in-Charge. For following nominal size and piping material class 1763 Dia. 3 InchPMS A91A 1764 Supply, Fabrication and installation of strainers 1765 Supply, Fabrication and installation of strainers as per drawingsetc. complete as per specifications and directions of Engineer-in-Charge. 1766 T-type strainers for following nominal size and piping material class 1767 Dia. 3 InchPMS A91A 1768 fire fighting equipments 1769 Supply, installation, testing and commissioning of following firefighting equipment as per relevant specifications, data sheet, drawing, including transporting the equipment to worksite, fixing of nuts, bolts, washers, gaskets, welding needed for fixing the equipment with matching flange etc. all complete as per drawings, specifications, standards, data sheet and direction of Engineer-in-Charge. 1770 Double headed landing valve 1771 First Aid hose reel wall mounted type 1772 Hose box cabinet Type-II (Wall mounted type) including all inside accessories, including all civil works, fixing in position with anchor bolts in foundations or wall 1773 Hose box cabinet Type-II (self-supporting type) including all inside accessories, including all civil works, fixing in position with anchor bolts in foundations or wall 1774 Variable flow Water cum foam monitor of 500/750/1000 GPM capacity 1775 Stand Post Type Fire Hydrant without Pumper Connection 1776 Miscellaneous Items 1777 Miscellaneous 1778 Design, engineering, procurement, supply of all materials and equipment, machinery, civil, structural, electrical, mechanical, instrumentation, piping works including painting works, tape coating on U/G piping, commissioning spares and tools/tackles as per scope of work, specifications, drawings, data sheets etc. and as per directions of Engineer-in-Charge for Auto Actuated High Velocity Spray System on Transformers including taking approval of the complete system from agency appointed by insurance company /Client. Unloading at site, handling, transportation from store to work site, storage at site, fabrication, construction, assembly at site, supply of all labour, installation, field works including civil structural, electrical, mechanical, instrumentation, piping works and supports, testing, pre-commissioning, painting, commissioning and any other activity required to complete the works in all respects including performance guarantee run, handing over to client as per enclosed scope of work, drawings, specifications, instructions to vendors, data sheets and as per directions of Engineer in- Charge. Supply of mandatory spares as per specifications enclosed list/instructions to vendor as per scope of work and specification, drawings and documents as per attached vendor data requirement for all supplies and services etc. complete.

BRR : 4135813 Bids Are Invited For Custom Bid for Services - CRN4135 Rate contract for Running Maintenance of Rotary Parts and Pressure Parts - BOQ Sl. No – 1: Shifting & erection of one no. Sky Climber a) Shifting of scaffolding material & sky climber like wooden planks, pipes, sky climber material from stores to work site and transport back to stores after dismantling. b) Opening of furnace manholes for entering the furnace. c) Erection of platform inside the furnace bottom for sky climber installation. Safety of the equipment’s and the personal is very important & hence erection to be done under strict trained supervisor. d) Assembly and erection of sky climbers in any wall / platen as per requirement given by EIC. The operator should be skilled in moving the sky climber and knows the safety operations also. e) Dismantling of sky climbers, platform after completion of work. f) Inspection, checking and mechanical maintenance of sky climber equipment after each installation. g) Operation of sky climber will be done by the contractor round the clock. h) Sky climber shall be kept clean during use by agency. i) Agency shall engage qualified and experienced operator for sky climber requirement. Min 2 person shall be there while sky climber operation is on. j) Operation of sky climber for furnace cleaning, inspection, repair, refractory, burner related works, wall blower adjustment or any other work. k) Agency shall complete and make sky climber operational within 06 hrs of issue of PTW in case of unit s/d other than o/h works. l) Any delay or non-availability of trained personnel will call for suitable penalty. m) Agency should engage qualified and experienced operator for sky climber requirement. Min (2) two person shall be there while sky climber operation is on. BOQ Sl. No – 2 :Changing of Sky Climber position a) Changing of sky climber position in other wall (i.e. shifting of platforms and positions of ropes and end platform) as per engineer-in-charge. b) Maximum Time for changing - 04 hrs. c) No compromise to be made in safety of the equipment and changing / operation of the sky climber to be done under strict supervision of trained and skilled personnel. d) After changing of sky climber position, operation of sky climber will be as per scope of BOQ No 1. BOQ Sl No – 3 :Repair / replacement of boiler tubes lump sum rate up to 10 joints (irrespective of no. Of joints) a) Opening and closing (with new gasket) of manholes/scaffold doors/peep holes. Repair of the same as required. b) Making proper approach and removal of insulations for detection of leak/damage. c) Cutting of fins, seal boxes, baffle plates, scallop bar. Clits and supporting structure for making approach of tube cutting and re-welding of the same after completion of work. d) Removal of refractory for repair work and re-fixing of the same after completion of repair. e) Lifting, lowering of pulling of elements (loop) as per requirement for repair. f) Cleaning of tube surface for thickness measurement in vicinity of tube failure/damaged. g) Inspection/thickness measurement of tube in presence of FQA and area engineer. Welder to be made available at the time of marking position of tube for cutting. h) Cutting and edge preparations of damaged tubes as per the instructions of area engineer and work requirement. i) All tubes cut during repair must be capped by suitable caps, so as to avoid falling of any foreign material inside repair/replacement tubes and it’s compliance shall be contractors responsibility. j) New spool pieces preparation as per requirement and welding of the same in position. Joint welding full TIG/root TIG will be carried as per the requirement. k) If the required tube bend is not available the same is to be fabricated by contractor. l) Boxing up after repair and removal of approach platform. m) Welding of joints will be done as per laid procedure assistance. Radiography will be arranged by APCPL. However, assistance for radiography shall be provided by agency. n) Agency shall assist during hydro test like valve closing /opening, safety valve gagging, inspection of boiler inside during hydro test up to draining. o) Agency shall also carry out repair / replacement of header stubs as per requirement. Payment shall be made at rate of joint for stub repairs. p) Repair, if any, in weld joints to be done by the contractor without any extra cost. q) The agency must use generator transformer. The agency must have capability of joint work at least at 3 different locations simultaneously all the time. r) The scope of this work shall include the cleaning inside furnace in case of boiler tube failure. Cleaning shall be done by water washing after issue of PTW to agency. s) Agency shall insure immediate mobilization on information of boiler tube failure and arrange opening of manhole doors, cleaning. Agency shall also carry out cleaning reqd. For tube t/h survey locally. t) If required, cleaning by buffing wheel, wire brush to be done in affected areas during boiler tube failure in 1st/2nd pass / any other area and joint thickness survey to be done along with FQA. u) Closing of manhole doors with proper rope will be in the scope of agency. Hose pipe for air/water cleaning shall be arranged by agency. v) Any temporary work related to attending BTF is to be done by agency by trained and skilled personnels only. Necessary penalty will be imposed in case suitable personnel are not available. w) Erection/removal of temporary scaffolding to execute the work is part of this work and no extra payment shall be made for this. x) This BOQ rate will only be given in full only in case of BTF of running units where the agency is asked to immediately mobilise sufficient resources. BOQ Sl No – 4 :Repair / replacement of boiler tubes rate per joint a) Opening and closing (with new gasket) of manholes/scaffold doors/peep holes. Repair of the same as required. b) Making proper approach and removal of insulations for detection of leak/damage. c) Cutting of fins, seal boxes, baffle plates, scallop bar. Clits and supporting structure for making approach of tube cutting and re-welding of the same after completion of work. d) Removal of refractory for repair work and re-fixing of the same after completion of repair. e) Lifting, lowering of pulling of elements (loop) as per requirement for repair. Lowering of eco coils in pairs by removing the pin only. f) Cleaning of tube surface for thickness measurement in vicinity of tube failure/damaged. g) Inspection/thickness measurement of tube in presence of FQA and area engineer hp. Welder to be made available at the time of marking position of tube for cutting. h) Cutting and edge preparations of damaged tubes as per the instructions of area engineer and work requirement. i) New spool pieces preparation as per requirement and welding of the same in position. Joint welding full TIG/root TIG will be carried as per the requirement. j) If the required tube bend is not available the same is to be fabricated by contractor. k) Boxing up after repair and removal of approach platform. l) Welding of joints will be done as per laid procedure. Radiography will be arranged by APCPL. However, assistance for radiography shall be provided by agency. m) Agency shall assist during hydro test like valve closing /opening, safety valve gagging, inspection of boiler inside during hydro test up to draining. n) Agency shall also carry out repair / replacement of header stubs as per requirement. Payment shall be made at rate of joint for stub repairs. o) Repair, if any, in weld joints to be done by the contractor. p) In case of localized loose of material on tube surface due to dent or small erosion, material buildup may be required. It is to be carried out by agency after proper surface preparation. It is to be done by hp welder, for such buildup 10% of joint rate shall be paid for each build up / welding of MTM pads / flexible connectors. q) Erection/removal of temporary scaffolding to execute the work is part of this work and no extra payment shall be made for this. r) Leakages found during hydro test of unit under shut down (due to other reason than BTF) will be dealt in this BOQ. s) One (1)BOQ quantity will correspond to welding of tube having dimension (OD-51 mm, thickness 6 mm) and its cross section area will be considered as 1 joint equivalent. Cross section area will be calculated using formula π*(D2 – d2)/4, where “D” is Outer Diameter and “d” is inner Diameter. For payment of welding of tubes/pipes/stubs of different dimension, it shall be converted to joint equivalent cross section area with respect to tube of dimension 51*6 mm. For example using above formula cross section area of tube of dimension 51*6 mm is 848.2293sq mm and will be considered as 1 BOQ quantity. Cross section area of tube of dimension 63.5*12 mm using above formula is 1941.50262 sq mm. Hence for welding of tube of dimension 63.5*12 mm, (1941.50262/848.2293) = 2.29 quantity will be released. BOQ Sl. No – 5 :Post Weld Heat Treatment (PWHT) a) Agency shall arrange and carry out pre heating and post weld heat treatment of weld at site. b) Procedure shall be with reference to ASME boiler and pressure vessel code; ASME b31.1, ASME d1.1 and Indian boiler regulation. c) Procedure shall be issued by APCPL as per requirement of work. Pre heating / post weld heating shall be done by electrical resistance heating. d) However any acetylene and other gas heating may be allowed by engineer-in-charge on case to case basis. e) Temperature shall be recorded by recorder using min 2 nos. Thermocouples at 1800 per weld. f) Heating rate, sealing time and cooling rate will be provided in procedure. All heat treatment cycle shall be controlled with in 1100c of recorded temperature. g) After completion of PWHT, chart and PWHT card shall be submitted to FQA / engineerin-charge. h) All T&P like electrical resistance, heating arrangement, thermal chalk, recorder, and thermocouple shall be arranged by agency without any extra cost. i) Arrangement of insulation etc shall also be done by agency. j) Recorder shall be duly calibrated and calibration certificate shall be produced by agency to engineer-in-charge. k) Erection/removal of temporary scaffolding to execute the work is part of this work and no extra payment shall be made for this. l) Payment of this BOQ based on surface area covered for PWHT . BOQ Sl. No – 6 : Servicing of burner tilt mechanism only one corner a) Dismantling of burner tilt mechanism. b) Repair / replacement of damaged parts of tilt mechanism. c) Servicing of tilt mechanism. d) Free operation of tilt mechanism to be made. e) Free operation checking & locking of burner tilt mechanism as per requirement. f) Erection/removal of temporary scaffolding to execute the work is part of this work and no extra payment shall be made for this. BOQ Sl. No – 7 : Replacement / Servicing/PM of HFO / LDO Pumps. Replacement / Servicing a) Take PTW. b) Dismantling of pumps. c) Internal inspection to be done. d) Check Bearings & oil seals and replace if required. e) Assembling of pumps. f) Alignment of pump with motor & coupling bolt and rubber bush to be replace if required. g) Coupling guard to be reinstalled. h) Trial run and checking of any vibration. i) Attending the defects if any. j) If the pump requires replacement then same BOQ rate will be considered. k) Erection/removal of temporary scaffolding to execute the work is part of this work and no extra payment shall be made for this. PM a) Ensure the isolation of the system. b) Check abnormal sound/vibration and report it to EIC. c) Check oil levels in bearings. d) Check leakages from gland/mechanical seals and replace if required. e) Clean both filters. BOQ Sl. No – 8 : Servicing/ PM of wall blowers, LRSB & APH soot blowers Servicing a) Clean the deposited ash from soot blower by air. b) Dismantling of soot blower gear box from motor after draining oil in container. c) Checking repair / replace the damaged / worn-out part of soot blower as per instruction of EIC. d) Servicing of puppet valve. e) Replacement of gland and gasket as per requirement to arrest any steam leakage from soot blower. f) Servicing of rack & pinion/ chain& sprocket arrangement. g) Assembly of traverse / rotating gear boxes and attachment with electric motor. h) To retract the lance tube by hand cranking and ensure free movement of soot blower. i) Lance tube replacement/adjustment as per requirement. j) Alignment of soot blower. k) Filling of oil as per requirement. l) Attending guide pipe defect or support defect, if any. m) Load trial and defect rectification, if any. n) Cleaning/repair of drive chain as per requirement o) Hose pipe for air/water cleaning shall be arranged by agency. p) Replacement of complete assembly of wall blower be considered under this BOQ. PM FOR LRSB’s & APH soot blowers a) Ensure the isolation of the system. b) Check for free opening and closing of puppet valve. c) Check the oil level of gear boxes (Transverse and Rotary) and fill, if required. d) Clean the chain. e) Check and refill grease in the carriage. f) Check carriage gland/ Gasket tightness. g) Replace the packing/gasket, if found damaged. h) Check the piping flange and hot tighten the bolts. i) Remove any jamming if found during manual operation. FOR WALL BLOWERS a) Ensure the isolation of the system. b) Check for free opening and closing of puppet valve. c) Check the oil level of gear boxes ( Transverse and Rotary) and fill, if required. d) Replace the packing/gasket, if found damaged. e) Replace the packing/gasket, if found damaged. f) Remove any jamming if found during manual operation. BOQ Sl. No – 9: Replacement /servicing of HP / LP Valves up to 10 inch a) Making proper approach to the valve to be replaced as per the instruction of area engineer-in-charge on work requirement. b) Removal and restoration of existing insulation as required. c) Cleaning of pipe, making & cutting as instructed by area engineer-in-charge for removal of valves. d) Removal of damaged valves if required. e) Servicing of new valves or old valves as per servicing procedure given in BOQ no-.14 f) Edge preparation of tube / pipe and spool piece to be fitted along with the valves. g) Welding of joints after properly aligning the valve as per laid procedure. Assistance in hydro test will be provided by the contractor. h) Defect found during hydro test, if any, in the weld joints is to be done immediately by the contractor without any extra charge. i) All hp valves replaced - joints shall be radiographed / DP tested. RT will be done by APCPL. Agency shall assist in same. Any defect shall be repaid by agency. j) DPT of welding joints shall be in the scope of agency. Material for DPT will be supplied by APCPL free of cost. k) In case of replacement of hp valves welding will be done by hp welder only. l) For only gland packing replacement 0.3 times of BOQ will be paid. BOQ Sl. No – 10 :Replacement /servicing of HP/LP v/v above 10 to 20”. a) Dismantle valve completely.. b) Check seats, disc stem and other parts after proper cleaning. Replace/repair as required c) Repair disc seat, back seat, bonnet sent by building up, grinding, lapping etc, as per instruction of engineer-in-charge. Blue check for proper sealing. d) Inspect thrust bearings of yoke spindle. Replace, if defective. Fill grease welding/filling of online points of valves as advised by engineer-in-charge. e) Replace self sealing rings / bonnet gasket / gland packing etc. f) Assemble valve and adjust gland for free movement of valve g) Dismantling of gear box; its servicing; replacement of parts/repair shall be done by agency for all valves having separate gear box between valve and actuator. h) Checking seat passing and bonnet leakage at the time of hydraulic test and boiler lightup and carry out necessary repairs. i) Erection/removal of temporary scaffolding to execute the work is part of this work and no extra payment shall be made for this. j) For only gland packing replacement 0.3 times of BOQ will be paid. BOQ Sl. No – 11 : Preventive maintenance / servicing / repair/cleaning of oil guns or damaged guide pipes of oil gun/scanner/ignitor For Oil Gun a) Remove the oil gun from position b) Dismantle the spray plate & diffuser from gun and dip in kerosene oil. After cleaning the spray plate & diffuser assemble gun and clean the oil gun by steam/air. c) Repair / replacement of oil gun diffuser including secondary air chamber, if required. d) Put back the oil gun in position with new gasket, bush & clamping properly. e) Remove the old gasket from flange in case of flange leakage f) Tight the flange with putting the new gasket between the flanges. Ensure for any steam/oil leakage. For damaged guide pipes of oil gun/scanner/ ignitor a) Take PTW. b) Open the side/front covers of burner whose guide pipe is having problem c) Repair/Replace the damaged guide pipe by removing all attachments d) Fix all attachments and close all the panels/covers e) Erection/removal of temporary scaffolding to execute the work is part of this work and no extra payment shall be made for this. BOQ Sl. No – 12 : PRVENTIVE MAINTENANCE/SERVICING OF BCW EMERGENCY COOLING WATER OVER HEAD TANK PUMP PRVENTIVE MAINTENANCE a) Ensure the isolation of the system. b) Check abnormal sound/vibration and report it to EIC. c) Check oil levels in bearings. d) Check leakages from gland/mechanical seals and replace if required. SERVICING a) Take PTW. b) Dismantling of pumps. c) Internal inspection to be done. d) Check Bearings & oil seals and replace if required. e) Assembling of pumps. f) Alignment of pump with motor & coupling bolt and rubber bush to be replace if required. g) Coupling guard to be reinstalled. h) Trial run and checking of any vibration. i) Attending the defects if any. j) If the pump requires replacement then same BOQ rate will be considered. k) Erection/removal of temporary scaffolding to execute the work is part of this work and no extra payment shall be made for this. BOQ Sl. No – 13 : HANGER RECTIFICATION a) Job includes the inspection and recording of value on gauge of hanger b) During inspection if any hanger found deviated from its standard value or hanger servicing is, then correction/rectification to be done c) Correction to be made to adjust the hanger to its design value as provided by EIC d) Make proper approach to for each Hanger e) Reading and adjustment will be done for both (no load)cold and (full load) hot value f) During full load condition hot value to be recorded and if any hanger found deviated from its design hot value, then it has to be corrected to adjust it to design hot value. g) During no load condition cold value to be recorded and if any hanger found deviated from its design cold value, then it has to be corrected to adjust it to design cold value. h) If any problem is found in hangers then it has to be rectified. BOQ Sl. No – 14 : Repair/replacement of refractory in Pressure Parts& Rotary Parts Area a) Removal of damaged refractory and re-fixing in pressure parts zone as per instruction of engineer-in-charge. b) Refractory shall be applied as per proper procedure and specification. Proper curing shall be done as per requirement. c) All the scrap material is to be shifted to scrap yard from the boiler area. d) Measurement of BOQ will be based on actual weight of Refractory applied. e) Erection/removal of temporary scaffolding to execute the work is part of this work and no extra payment shall be made for this. BOQ Sl. No – 15 : Replacement /Repair of Half Segment Shields a) Remove old damaged shield if required. b) Fixing of new shields or repair of damaged shield as per requirement along with welding and locking with clamp Arrangement. Making 90 deg. Bend from straight shall also be in Scope of agency. c) All shield shall be positioned facing flue gas flow direction as Per instruction of EICin such a way that no gap between clamp to Shield or shield to shield remains. d) No portion of tubes to be left exposed in marked area. e) In case of bend shielding, the same will have be to fabricated, as Per required bend angle. Also same shall be fixed properly. f) These shields should be fixed in position by tack weld/clamp Arrangement as per requirement. g) Erection/removal of temporary scaffolding to execute the work is part of this work and no extra payment shall be made for this. h) One number (1 no.) of this BOQ will correspond to fixing of one meter length of protection shield. In case of fixing of new shield full BOQ rate will be released. In case of fixing/repair of old shields half of the BOQ rate will be released. BOQ Sl. No – 16 : Collar replacement of Fuel Inlet Elbow a) Ensure proper isolation of coal pipe and locking of coal pipe. b) Remove the coupling from both end of elbow bend c) Take out fuel inlet elbow and remove the damaged collar and gasket. d) Mount the gasket and new collar. e) Erect the fuel inlet elbow. f) Replace the rubber gasket of coupling and remount the coupling with new gasket. g) Tight the coupling bolt. h) Cut all locking of pipe to ensure free for expansion. BOQ Sl. No – 17 :Scaffolding Erection in Boiler, Valves and Hangers etc. a) Shifting of scaffolding material from stores to site at different elevation of boiler. b) Erection of scaffolding in any of the following areas as per requirement.. c) Scaffolding should be made in a tier to cover total length of the tube/wall in the above zones as well as width of the zone also. d) Any other area in boiler as per instruction of engineer-in-charge. Any other area as instructed by EIC. e) Dismantling and shifting of the same to the stores after completion of the work. f) Agency must deploy a trained supervisor who will insure safe erection of the scaffolding. Approach to reach working platform should be suitable to climb. g) Measurement will be as per number of scaffolding platforms placed. h) This quantity will be used in cases which are not covered in other BOQ. BOQ Sl. No – 18 : Reclamation of coal burner nozzles/ coal burner tips For coal burner nozzles a) Dismantling of coal burner nozzle & tip. b) Assessment of the extent of damage in the coal burner nozzle by visual inspection. c) Repair of coal nozzle body by patching / grafting buildup to rectify thickness reduction in body at various places, as per the directions of EIC. d) Repair / replacement of coal nozzle divider plate by patching hard facing. e) Replacement of flange studs as per requirement. f) Support & holes servicing & repair if any For coal burner Tips a) Assessment of the extent of damaged in the coal nozzle tip (upper & lower) by visual inspection. b) Removal of damaged portions as per requirement by cutting. c) Cutting of fresh Stainless Steel (SS) plates. d) Fixing of new plates in position b welding and hard facing thereof as per requirement. e) Checking of final dimensions as per drawing. f) Checking & repair of pivot pin clamp as required. g) Servicing of reach rod & its pivot point. h) Assembly of coal burner tip with coal nozzle and check for freeness BOQ Sl. No – 19 : Servicing of safety valves / Servicing of ERV Servicing of safety valves a) Dismantling of safety valves (care should be taken not to disturb the settings while dismantling & fitting the valves unless and until asked to do by the Engineer-in-Charge). Better to put match mark. b) While dismantling, measure and record all the necessary readings (e.g. Gaps, settings etc.) c) Repair / replacement of damage components including assisting Ex-BHEL service personnel in case of seat cutting operation if required. d) Check spindle trueness and straighten / replace, as necessary. e) Check disc and seat. Ensure proper blue matching by lapping. f) Check floating washer’s freeness, overlap collar, lift stop, disc stop, disc holler and their locks etc. Repair / replace as required. g) Assembly of safety valve with original. h) Checking the support, clamp etc., of exhaust. Cleaning of tray and alignment, as required. i) To assist in safety valve floating / setting (setting for popping pressure, reset pressure blow / down and clear popping). j) Agency shall also provide all assistance to online floating team / ex-BHEL service personnel during overhauling and floating of safety valves. k) Gagging of safety valve during hydraulic test as per requirement. Servicing of ERV a) Dismantling of ERV main valve by removing exhaust pipe and out let flange. b) Lapping of seat, bushings and disc. c) Checking of spring and replacement, as required. d) Lapping of sealing surface of c seal ring and replacement of c seal ring of MS ERV. e) Checking of supports, clamps, silencer etc. & rectification as per requirement and boxing up. f) Dismantling of pilot valve. g) Lapping of pilot seat bushing and disc. h) Checking of stem, disc, spring and other components. Replacing defective components as required and boxing up. i) Dismantling of isolating and equalizer valve. j) Lapping of disc and seats. k) Checking of seats, disc stem and other parts and replace / repair as required. l) Replacement of c seal ring after lapping the sealing surface. m) Replace the gasket wherever required. n) Replace gland packing and boxing up the valve. o) Assistance in checking / commissioning of ERV. BOQ SL. NO – 20: 20.1) REMOVAL & RE-FIXING OF TOP HALF FAN CASING AND OGV OF PA FAN/ FD FAN. 20.2) REMOVAL, CLEANING, INSPECTION & RE-FIXING OF PA FAN/FD FAN BLADES. 20.3) COUPLING, DECOUPLING OR ALIGNMENT OF FANS (ID FAN / FD FAN / PA FAN ). 20.4) BEARING INSPECTION OF ID FAN. 20.5) REMOVAL & REAFFIXING OF ID FAN CONES AND INTERNAL CLEANING, INSPECTION & REPAIR OF ID FAN (1 QTY. FOR EACH COMPLETE WORK) 20.1 REMOVAL& RE-FIXING OF TOP HALF FAN CASING, OGV OF PA FAN / FD FAN a) Take PTW. b) Open all the access doors of the fan. c) Remove the fan insulation as per requirement. d) Remove the top half of fan housing and/or OGV after removal of rubber expansion joints and the MS strips. e) After getting clearance, reassemble fan top housing/OGV. Fit the rubber straps and the MS strips by proper fastening. f) Check impeller blade clearances with fan casing at least at 45 degree interval for the longest blade. 20.2 REMOVAL, CLEANING, INSPECTION & REFIXING OF PA FAN/ FD FAN BLADES a) The scope of work starts after removal of the Top half of the fan cover as mentioned in scope of work b) Ensure PTW. c) Remove the impeller blades and store them in a safe working area ensuring that there is no danger of falling of any blades or, any foreign object on the blades. d) Clean the blades using soap solution as per direction of the area engineer. e) Reassemble the impeller blades on the impeller hub ensuring the match marks on the blades and the impeller hub. f) Tighten the blade screws to the recommended torque using a torque wrench. g) Check all clearances and do resetting, by filing the blade tips as per requirement for recommended values. Note down the readings taken. 20.3 COUPLING, DECOUPLING OR ALIGNMENT OF FANS (ID FAN / FD FAN / PA FAN ) a) Take PTW b) Remove coupling guard, all coupling bolts, bushes and coupling inserts after confirmation of PFW. c) Lock fan shaft to arrest reverse rotation if required. d) Clean all coupling bolts, bushes and inserts and inspect. Replace if required. e) After getting clearance from E.I.C. couple fan with motor with proper coupling bolts, bushes and insets. Fix coupling guard. Alignment of Fans (ID Fan / FD Fan / PA Fan) a) Decouple fan from motor after confirmation of PTW. b) Fix dial gauges with clamps as per norms. c) Check alignment reading and record it in presence of APCPL representative. d) Align motor with fan/APH and record it in presence of APCPL representative. e) Replace damaged coupling bolt and bushes if required. f) Couple motor with fan/APH after getting clearance from EIC or his representative. 20.4 BEARING INSPECTION OF ID FAN a) Remove cooling pipes, oil pipes, top cover and end covers after confirmation of PFW and C&I connections removal. b) Clean both inner and outer bearings thoroughly. c) After cleaning of bearings check bearings clearances thoroughly. d) Box up both bearings and fit all cooling pipes end covers. 20.5) REMOVAL & REAFFIXING OF ID FAN CONES AND INTERNAL CLEANING, INSPECTION & REPAIR OF ID FAN (1 QTY. FOR EACH COMPLETE WORK) Removal & reaffixing of ID fan cones a) Ensure PTW. b) Open all the access manhole doors. c) Arrange hand lamps with sufficient length of wire for inside lighting. d) Check the condition of cone seating with the impeller and shaft and measure gap/clearances. e) Remove the impeller cones after opening all the cone flange bolts with impeller. Careful gas cutting of cone seal ring to set right the cones seating with the impeller and shaft to facilitate NDT of fan hub portion, if required. f) Remove ash, inside the cone & cleaned surface of cone. g) After the NDT work is completed, reassemble the cones after proper matching with fan impeller and ensuring gap setting with fan shaft and providing suitable sealing rope. h) Measure the gaps / clearances. Internal Cleaning, Inspection & Repair of ID Fan a) Ensure PTW. b) Inspect the ID fan internals for ash deposits, wear & tear of components like impeller wear plates, wear liners, impeller seal ring, impeller cone etc. Clean all the deposits. Measure the wear of the blade wear plate, liner thickness and replace the same wherever required. c) Inspect the blade wear liner fixing bolts & replace them wherever required. d) Check the wear plate-welding joint for crack by performing DPT. DPT kit for the same shall be provided to the contractor free of cost. Do the required grinding and re-welding wherever required as per the direction of the area engineer. e) Set all the clearances between impeller and wear ring and others as per recommended value. f) Check seal ring for wear & repairs / replace, if required. g) Check the fan casing support bracing for wear & tear. Repair/replace the same as per requirement. h) Check the rotor level. i) Check the shaft seal (labyrinth seal) for wear & replace the same if required. Setting of the seals is to be done as per recommended value. NOTE:- 1-If only internal inspection and cleaning is done 25% of BOQ will be payable. BOQ SL. NO – 21: INTERNAL INSPECTION & BLADE PITCH CHECKING OF PA/FD FANS (1 QTY FOR COMPLETE WORK) a) Confirm that the PTW is taken. b) Open all the access manhole doors. c) Arrange hand lamps with sufficient length of wire for inside lighting. d) Clean internal surface of the fan and remove dust. e) Check blade movement from 0 % to 100% and 100% to 0 % with Operation Engineer. f) Check any oil leakage and attend leakage. g) Check servomotor piston movement length & adjust it as per standard. h) Box up the internal manholes & access manholes. BOQ SL. NO – 22: 22.1 SERVICING OR REPLACEMENT & ALIGNMENT OF FLUID COUPLING OF APH (1 QTY FOR EACH WORK) 22.2 SERVICING OR REPLACEMENT OF PRIMARY AND SECONDARY GEAR BOX OF APH SOOT BLOWER (1 QTY FOR EACH WORK): 22.1 SERVICING OR REPLACEMENT & ALIGNMENT OF FLUID COUPLING OF APH (1 QTY FOR EACH WORK) Servicing of Fluid Coupling of APH a) Confirm PTW. b) Shifting of old fluid couplings to site store. c) Cleaning and draining of residual oil from fluid coupling. d) Complete striping of fluid coupling including removal of coupling halves, bearings etc. e) Thorough cleaning of each parts of the fluid coupling. f) Replacement of all rubber components, gaskets, bearings and other damaged parts. g) Assembling of fluid couplings with parts certified by area in charge and oil filling. h) All the holding down bolts is to be torque tightened with specified value. i) Fitting of assembled fluid coupling in test bed after proper alignment. j) Take trial run for 24 hrs in presence of area engr.. k) Attend defects if any. l) Mark all successful fluid coupling properly with date of servicing. m) Storage of all fluid coupling as per direction of area engineer. REPLACEMENT & ALIGNMENT OF FLUID COUPLING OF APH a) Take PTW. b) Remove the coupling guard. c) Remove the bolts connecting the fluid coupling with the resilient coupling. d) Remove the other side coupling bolts. Keep the coupling bolts safely. e) Remove the fluid coupling. f) On obtaining clearance for coupling, either fit the same coupling, or, a new / serviced coupling. g) Fit the resilient coupling. h) Measure and record initial alignment reading and coupling gap. i) Align the gearbox side coupling and motor as per APCPL quality norms. j) Attend defects (if any) arising during trial, commissioning and defect liability period. 22.2 SERVICING OR REPLACEMENT OF PRIMARY AND SECONDARY GEAR BOX OF APH SOOT BLOWER (1 QTY FOR EACH WORK): Servicing of Primary & Secondary Gear Boxa) Take permission of the area engineer. b) Clean the area surrounding the soot blower gearbox. If required insulation is to be removed. c) Remove the motor from the soot blower gearbox. d) Service the soot blower gearbox, swivel assembly. e) Dismantle the gearbox. Clean the gearbox thoroughly and inspect all the internals. Replace / Repair any defective component as per the instruction of the area engineer. Replace all gland ropes, oil, grease, gaskets etc. f) Reassemble the gearbox. g) Fill oil / grease in the gear box h) Reposition all the parts of the soot blowers. i) Assist in setting the limit switch for accurate operation. j) Take trial run and attend the defects observed during trial. REPLACEMENT OF APH SOOT BLOWER GEARBOX a) Ensure PTW. b) Clean the area surrounding the soot blower gearbox. If required insulation is to be removed. c) Remove the motor from the soot blower gearbox. d) Replace the soot blower gearbox. e) Alignment with motor & gearbox. f) Fill oil / grease in the gear box. g) Reposition all the parts of the soot blowers. h) Assist in setting the limit switch for accurate operation. i) Take trial run and attend the defects observed during trial. NOTE:- One BOQ includes both primary and secondary gear boxes, in case of only one gear box 50% BOQ will be payable. BOQ SL. NO – 23: SERVICING OR REPLACEMENT OF MAIN DRIVE SYSTEM OF PAPH/SAPH (1 QTY FOR EACH WORK): SERVICING OF MAIN DRIVE SYSTEM OF PAPH/SAPH: a) Take permission of the area engineer. b) Remove the drive pinion cover from the gearbox. c) Drain the oil from the gearbox. d) Open the side covers of the gearbox and inspect the bearings and the gears inside. e) If required, replace the seal, bearing etc. f) Flush the gearbox with oil. Fill the gearbox with fresh oil. g) Measure the dimension of the cog rim pins in a register. Check the radial and axial run out of the cog rims as per the instructions of the area engineer. h) If required, replace the pinion. i) Adjust the root gap and clearances. j) Fit the pinion cover. k) Clean externally the gearbox and the area in the vicinity. l) Take trial run and attend the defects if any. m) If required replace Main drive of Gear Box. Note:-In case of one side oil seal (there are two seals in each side) replacement work done by contractor then 10% BOQ will be payable. REPLACEMENT OF MAIN DRIVE SYSTEM OF PAPH/SAPH: a) Take permission of the area engineer. b) Remove the drive pinion cover from the gearbox. c) Decouple the main drive from both sides. d) Remove all foundation bolts. e) Drag out the gear box. f) Put the new gear box/ serviced gear box in position. g) Do alignment with rake and pinion arrangement, electric motor with fluid coupling and air motor with dial gauge. h) Check the oil level in fluid coupling and gear box. i) Take trial run with air motor and attend the defects observed during trial. j) Take trial run with electric motor and attend the defects observed during trial. BOQ SL. NO – 24: SERVICING OR REPLACEMENT OF SEAL AIR BLOWERS OF APH, ID, FD, PA FAN GATES AND DAMPERS. SERVICING OF SEAL AIR BLOWERS OF APH, ID, FD, PA FAN GATES. a) Take PTW. b) Dismantle all the components and clean. c) Repair/replace the damaged components. d) Re-assemble the blower. e) Take trial run. f) If required replace seal air blower of Gates g) Attend the defects, observed in trial run. REPLACEMENT OF SEAL AIR BLOWERS OF APH, ID, FD, PA FAN GATES a) Ensure PTW. b) Clean the area surrounding the seal air blower. c) Open the casing of blower. d) Dismantle the same and replace with new or serviced blower. e) Take trial run and attend the defects observed during trial. BOQ SL. NO – 25: MEJ (METTALIC EXPENSION JOINT) INSTALLATION OR NON METALLIC EXPANSION JOINTS (NMEJ) REPLACEMENT & REPAIR OF FG/ AIR DUCT. MEJ (METALLIC EXPANSION JOINT) INSTALLATIONa) Confirmation of PTW b) Cut the protection plate installed to protect NMEJ bolster. c) Measure the dimensions of space available for installation. d) Select the required metallic bellow (number of convolutions as per width of the MEJ) e) Cut the straight pieces with corner pieces (1 or 2 pieces as per requirement or available space). f) Put them inside the duct through manhole doors do initial fitting, tag weld if necessary. g) Get it checked from EIC representative or FQA if required. h) Do the final welding after clearance. i) Erect the protection plates. (Note: 1 Mtr of BOQ means 1 meter length of metallic bellow irrespective of number of convolutions or width of the bellow). NON METALLIC EXPANSION JOINTS (NMEJ) REPLACEMENT & REPAIR OF FLUE GAS / AIR DUCT. a) Confirmation of PTW. b) Erect scaffolding for approach surrounding duct. c) Remove insulation and expansion joint (NMEJ)cover. d) Remove old NMEJ (complete or part as instructed by EIC) with Bolster and clean the surrounding area. e) Erect new NMEJ (complete or part as instructed by EIC) with Bolster. f) Joint NMEJ ends. g) Identify leakage points and repair by welding. h) Cover expansion joints with 3.15/6 mm plates after getting clearance from area Engr. Note: Additional 1 Mtr quantity will be payable for each joint (applicable for 33.2 only). BOQ SL. NO – 26: PREVENTIVE MAINTENANCE OF FANS (PA/FD/ID/SEAL AIR FAN, SCANNER AIR FAN) a) Take PTW. b) Clean fan area. c) Check any abnormal sound, vibration etc. d) Check alignment. If required e) Check any leakage and attend . f) Check oil level in seal air fan, if oil level low, oil to be top-up. g) Take trial run and attend the defects if any. BOQ SL. NO – 27: REPLACEMENT OR SERVICING OF FD/PA FAN ROTOR ASSEMBLY (1 QTY FOR EACH WORK): REPLACEMENT OF FD/PA FAN ROTOR ASSEMBLY: a) Confirm the PTW. b) Retract the servomotor to close the impeller blades. Stop the lube oil pumps after this. c) Open the manhole door from the suction diffuser. Remove the shaft protection tube screws and those of the bullet cover. d) Remove the expansion rubber straps at the upper half of the housings by removing the strips and remove the screws connecting the parting planes of the fan housing. e) Remove the linkages of the actuating drives, the oil connection on the servomotor and oil supply head and ensure protection of oil opening by wrapping with clean cloth. f) Remove all the mounting sleeves and ensure disconnection of all instruments and piping from the bearing housing. g) Decouple and remove the intermediate shaft. h) Lift the upper half of the impeller housing and guide vane housing with the help of hoist. i) Remove all the blades. Keep the blades in a safe position to avoid any falling of foreign objects. Clean all the blades using soap solution by using cloths. j) Remove the strip over the servomotor so as to facilitate the removal of servomotor along with the rotor assembly. k) Remove the ELA pipe connection at the bottom. l) Suspend the impeller hub from the hoist and loosely hang the hub. Remove the screws connecting impeller with shaft flange and housing flange. Lift the impeller hub along with the servomotor. m) Place the impeller assembly on a fabricated stand/wooden sleepers on an even floor horizontally with its servomotor side on top. Cover the whole assembly with tarpaulin to protect from dust & water. If required, shift the rotor assembly to the place as decided by the area engineer. n) Take a new / serviced rotor assembly from the place as shown by the area engineer. Shift it to position. Lift the same to position with the help of the hoist. o) Fit the bearing housing in position and tighten bolts at required torque. p) Connect the intermediate shaft assembly after thorough cleaning of the same. q) Connect the oil lines with bearing housing. Connect the inlet, outlet and leak off line hoses with servomotor assembly and connect the linkage system of actuator. r) Connect the ELA pipe connections. s) Mount the intermediate shaft of the coupling and align the fan with motor and get it checked by the area engineer. t) Fix the blades in position according to the matching numbers on the hub and the blade. Tighten the blade fixing screws at the required torque using a torque wrench. u) Measure the blade tip clearance, root clearance and the blade boss clearance and record it. v) Record clearance for fixing of thermocouples, vibration picks ups etc. w) Run the lube oil pump and check for any leakages. Rectify the defects if any. Servomotor settings are to be carried out as per the instruction of EIC or area Engr.. x) Fix top half of the casing and protection cover and fix the removed expansion rubber straps and the MS strips. y) Clean the internals properly and box up the fan after final inspection. SERVICING OF FD/PA FAN ROTOR ASSEMBLY: a) Confirm the PTW. b) Retract the servomotor to close the impeller blades. Stop the lube oil pumps after this. c) Open the manhole door from the suction diffuser. Remove the shaft protection tube screws and those of the bullet cover. d) Remove the expansion rubber straps at the upper half of the housings by removing the strips and remove the screws connecting the parting planes of the fan housing. e) Remove the linkages of the actuating drives, the oil connection on the servomotor and oil supply head and ensure protection of oil opening by wrapping with clean cloth. f) Remove all the mounting sleeves and ensure disconnection of all instruments and piping from the bearing housing. g) Decouple and remove the intermediate shaft. h) Lift the upper half of the impeller housing and guide vane housing with the help of hoist. i) Remove all the blades. Keep the blades in a safe position to avoid any falling of foreign objects. Clean all the blades using soap solution by using cloths. j) Remove the strip over the servomotor so as to facilitate the removal of servomotor alongwith the rotor assembly. k) Remove the ELA pipe connection at the bottom. l) Suspend the impeller hub from the hoist and loosely hang the hub. Remove the screws connecting impeller with shaft flange and housing flange. Lift the impeller hub along with the servomotor. m) Place the impeller assembly on a fabricated stand/wooden sleepers on an even floor horizontally with its servomotor side on top. Cover the whole assembly with tarpaulin to protect from dust & water. If required, shift the rotor assembly to the place as decided by the area engineer. n) Remove the servomotor &blade bearing assembly. o) Open bearing assembly and remove all bearings, rings, O-rings, etc. p) Check all dimension and box up assembly. q) Trial run. BOQ SL. NO – 28 : REPLACEMENT OF DODGES SLEEVE BEARING OF ID FAN (1 QTY FOR ONE BEARING EITHER DE OR NDE BEARING): a) After confirmation of P.T.W disconnect all the cooling water & lube oil pipes (flexible hose). b) Ensure that all RTD’s & thermocouples are removed. c) Remove the end seals of the bearings. d) Loosen & remove all the fixing bolts of upper & lower halves of bearing housing.(Both DE & NDE) e) Lift the upper bearing housing after match marking. f) Loosen & remove the upper liner cap screws & lift the upper liner cap after match marking. g) Remove the oil ring around outside of liner base & over the shaft by unscrewing the joint screws carefully. h) Remove the thrust pad halves one by one. (Plates are matched in pairs & must not be interchanged.) i) Lift the fan shaft in upward (0.5mm) direction with the help of the jack. Support the fan shaft with suitable wooden sleepers. j) Remove the lower liner base of the bearing by rotating on the lower housing base. k) Inspect shaft to ensure it’s smoothness (0.8 microns or better) and free of burrs and rough spots. In non-expansion bearings, thrust collars are to be lapped with lapping compound if necessary to get lapping finish. No identification marks or tool marks are permitted on the collar, surface. Check for square ness of shaft thrust collar with respect to the shaft (using tri square). Light should not pass through the matching surface. l) Clean the bearings, liners & thrust pads & check for any crack or scratches on Babbitt surfaces. If any scratches are found on Babbitt surfaces, remove carefully with steel wool / coir material. DPT to be done for any cracks detection. DPT kit for this shall be provided to the contractor free of cost. If UT is required to be done, the same shall be carried out by APCPL-FQA. However, manpower required for assistance shall be provided by the contractor without any additional cost. m) Apply oil to the spherical seats of the housing base. For fixing RTD make sure the holes in the liner should align with the holes in the housing when the pillow block is assembled. Apply oil to the liner bearing Surface. n) Lower the shaft. o) Place the oil ring around the outside of the liner base and over the shaft. Install & fix oil ring screws to ensure that they are secure. Make sure rings rotate freely on shaft. p) First, install the plate half without milled slots in the steel body against the thrust collar & rotate plate around shaft into liner cavity. Install retainer washer in the groove in liner base. Rotate plate until retainer washer stops it. Place other thrust plate half against the thrust collar making sure of the Babbitt faces and the thrust collar. Install the second thrust plates set in the same manner. The total gap between the shaft thrust collar & the thrust plates on the two sides shall be minimum 0.38 mm to maximum 0.76 mm. q) Apply oil to the bearing area of the cap located in liner cap on the liner base. Check match marking, install & tighten cap screws alternately. r) Check alignment of pillow block by noting clearance between housing bore & shaft at each end of the housing. s) Install back the end seals with new ‘O’ rings. Clearance should be uniform with in 1/32 inch. t) Bearing clearance are to be set as follows:- u) Top oil clearance : 0.250 mm to 0.430 mm v) Side clearance : 0.230 mm to 0.315 mm w) Position gasket on housing base, loosen plunger screw and locate housing cap on housing base. Tighten housing bolts and turn down plunger screw. x) Install grommet and grommet plate over coolant pipes. Install housing and lock nut on pipes. y) Install all oil and cooling water hoses / piping’s. z) Give clearance to fix RTD and thermocouple in its position. aa) At the fixed bearing the shaft level is to be maintained to 0.04mm / Mtr. bb) Check alignment of fan with motor. Realign if necessary and get it checked by the area engineer. cc) Inspect auxiliary seal and end closure kits. Wrap cork seal around shaft next to pillow block. Wrap seal retainer around seal. Place gasket on each auxiliary seal housing half. dd) Fill the pillow block with oil up to the top of outermost circle in the oil gauge & check the tightness of all the fasteners in presence of area engr. ee) Take trial run and rectify the defects if any. Minor work related to the main work is to be carried out as per direction of EIC or Area Engr.. ff) Check all points & tighten the screws & nuts after 48 hrs of operation. NOTE: Additional BOQ for Fan alignment and coupling will be payable. BOQ SL. NO – 29: SERVICING OR REPLACEMENT OF SEAL AIR FAN /DYNA VANE FILTER CLEANING (1 QTY FOR EACH WORK): SERVICING OR REPLACEMENT OF SEAL AIR FANa) Take PTW. b) Remove the expansion joint rubber / fabric. c) Remove the fan side casing. d) Check the impeller for any wear out/crack. e) Remove the impeller from the motor shaft after removal of lock nut with proper puller as per requirement. f) If any minor repair is required carry out the same. g) In case of any minor repair, get it balanced, if required, from O&M workshop. h) Reassemble it on the motor shaft. i) Fix back the casing after repair/patching, if any. j) Fix back the expansion joint rubber / fabric. k) Do the in-situ balancing, if reqd., after trial run. l) Removal of ducts, diffuser etc. to facilitate impeller removal after confirmation of PFW. m) Removal of impeller from motor shaft without damaging impeller/motor. n) Removal of shaft bush/sleeve from motor shaft. o) DPT of impeller, if required. p) Minor repair work if required. q) Cleaning & polishing of impeller, motor shaft key etc. to facilitate smooth mounting of impeller on motor shaft . r) Mounting of impeller on motor shaft and locking of the impeller with locking plate and stud. s) If required replace the fan. t) Alignment of motor- fan assembly. u) Fixing of diffuser and related ducts with asbestos rope sealing . v) Taking successful trial run. w) Defect rectification, if any. SEAL AIR FAN DYNA VANE FILTER CLEANING a) Removal of Dyna vane filter from seal air fan duct and bringing it to 0 mtr. b) Dismantling of Dyna vane filter assembly to remove each baffle and vanes. c) Cleaning of each baffle and vanes thoroughly. d) Assembling of Dyna vane filter with cleaned baffles and vanes. e) Fitting of Dyna vane filter in original position of the duct with fresh gasket. f) Any other minor job as directed by area Engineer. BOQ SL. NO – 30: SERVICING OR REPLACEMENT / INTERNAL INSPECTION & CLEANING AND DISCHARGE BELLOW REPLACEMENT WORK OF SCANNER AIR FAN. (1 QTY FOR EACH WORK): SERVICING OF SCANNER AIR FAN. a) Take PTW. b) Remove the expansion joint rubber / fabric. c) Remove the fan side casing. d) Check the impeller for any wear out/crack. e) Remove the impeller from the motor shaft after removal of lock nut with proper puller as per requirement. f) If any minor repair is required carry out the same. g) In case of any minor repair, get it balanced, if required, from O&M workshop. h) Reassemble it on the motor shaft. i) Fix back the casing after repair/patching, if any. j) Fix back the expansion joint rubber / fabric. k) Do the in-situ balancing, if reqd., after trial run. REPLACEMENT OF SCANNER AIR FAN. a) Take PTW. b) Remove damage fan. c) Place new fan. d) Do alignment of fan. e) Take trail run. INTERNAL INSPECTION & CLEANING AND DISCHARGE BELLOW REPLACEMENT WORK OF SCANNER AIR FANa) Ensure PTW. b) Open the door. c) Clean impeller & internal area. d) Check any leakage & attend. e) Replace discharge bellow & joint both ends. f) Closed the door & taking trial run. BOQ SL. NO – 31 : INSPECTION OF GUIDE BEARING / SUPPORT BEARING - a) Ensure PTW. b) Drain oil in oil drum & flush oil lines and clean lube oil filters. c) Remove all the connections to bearing housing. d) Remove bearing housing cover / water shield plate. e) Check bearing clearance & bearing level housing . f) Reassemble the components as per instructions of engineer in charge. Level the bearing housing to within limit. By adjusting the adjusting screws Ensure free movement of the sector plate guide bolts. g) Fill the bearing with oil. Restore Lubricating oil line. Establish oil flow by running the pumps. h) Attend defects if any during trial run of air pre heater. BOQ SL. NO – 32 : REPLACEMENT OF GUIDE BEARING OF PAPH / SAPH: a) Ensure PTW. b) Suitably lock the Air heater rotor by welding members between rotor and casing. c) Remove all the connections to bearing housing. d) Remove bearing housing cover. Remove the locking between the bearing adapter and shaft. e) Remove the Guide bearing along with adapter from the shaft and housing. Then remove the bearing housing if required. f) If it is not possible then remove guide bearing along with adapter and bearing housing. Disassemble the Bearing, adapter, bearing housing, seal tube and labyrinth seal. g) Clean and inspect the components thus disassembled. h) Replace the defective components like bearing, seal tube, adopter etc. Adjust bearing clearance as per BHEL drawing. Tighten the lock plate. i) In case repairs are required to be done on the shaft, adapter or bearing housing, metal build up by welding is to be done as per instruction of Engineer in Charge. Welding consumables (special purpose electrodes) for build-up shall be supplied by APCPL. j) Machining at Workshop or in-situ machining of shaft at site is in APCPL scope. k) Minor repairs like grinding / tapping / drilling etc to be done at site. l) For major repairs of any component, the components are to be shifted to workshop for machining and Insitu machine is to be shifted to work place. Shifting of repaired / machined components to work place and Insitu machine to storage space is contractor’s responsibility. m) Reassemble the components as per instructions of engineer in charge. Level the bearing housing within limit. By adjusting the adjusting screws Ensure free movement of the sector plate guide bolts. n) Fill the bearing with oil. Restore Lubricating oil line. Establish oil flow by running the pumps. o) Remove locking of rotor. p) Attend defects if any during trial run of air pre heater. BOQ SL. NO – 33 : REPLACEMENT OF SUPPORT BEARING OF PAPH/SAPH: a) Shift the hydraulic jacks (for rotor lifting) after their testing for proper operation to site. b) Drain oil from support bearing housing. Remove all pipeline connections to the support bearing. c) Remove the support bearing housing cover after removing all shaft sealing arrangements. Lift H.E. Sector plates to the maximum position. d) Remove Trunion shaft seal (H.E. & C.E.) and foundation bolts of support bearing housing. Loosen guide bearing housing bolts Remove any other obstruction which may restrict the rotor lifting. Rotor to be guided axially against any tilting. e) Remove the cover protection of adapter and guide fixtures. f) Place all four jacks near the cold end sector plate. g) Lift the rotor to facilitate removal of support bearing. h) Support the rotor by inserting packers. Lock the jacks. i) Remove the support bearing housing guides at four sides of the housing. Loosen the foundation bolts of the support bearing housing. j) Remove the bearing housing along with bearing and the runner plate. Shift the housing assembly to a place identified for proper inspection and replacement work.. If platform extension / modification is necessary, contractor has to do the same without any additional cost. k) Lift the runner plate and bearing assembly. Check the condition of the bearing and the lower race. If required, replace the bearing. l) Rectify any damage in the runner plate, rotor groove, bearing seating area, covers etc. m) Remove the lower race of bearing from the housing using suitable jack bolts. Removal may require gas cutting of the race in case of jamming / difficulty in removal. n) Any minor damage found in bearing housing and adapter is to be repaired by metal build up / grinding and matching. APCPL may provide available workshop facility. o) Do the assembling of new / same bearing in the reverse sequence. Care should be taken to maintain cleanliness of bearing races, adapter and housing. p) Shift the Bearing housing along with upper race and runner plate to position. Centre the housing using the stoppers at the four sides of the rotor. Adjust the support bearing housing level as per directions of the engineer in charge. q) Lower the rotor assembly after centring by unlocking the jacks and operating the jacks. r) Re check of support bearing housing level. If not within acceptable limits then levelling is to be done again. Ensure tightness of the housing foundation bolts and reposition the guide fixtures. s) Normalize & Re assemble all components removed earlier. Flush the bearing housing by oil and then fill oil in the housing. BOQ SL. NO – 34: SERVICING OR REPLACEMENT OF AIR MOTORS OF AIR PREHEATERS (1 QTY FOR EACH WORK): a) Take PTW. b) Remove the air motor from the drive. c) Remove all the air motor blades and replace the damaged rotor blades, or, remove the rotor and the gears. d) Clean the rotor and the cylinder. e) Dismantle & service the gear assembly. Replace any damaged parts. f) Replace the damaged bearings. g) Reassemble the air motor & gear assembly. h) Replace / Top up lubricating oil in the gear assembly. i) Check freeness of the air motor and also check availability of oil in the lubricator. Top up oil if required. j) Run the air motor with air and check the functioning of the air motor. k) Attend defects if any. l) If required replace the air motor of fans. BOQ SL. NO – 35: REPLACEMENT OR REPAIR OF LANCE TUBES & NOZZLE OF APH (1 QTY FOR EACH WORK): a) The scope of work starts after inspection of APH. b) Cut the protection cover of the soot blowers on which it is to be replaced. c) Disconnect the lance tubes from the soot blower drive gear box. d) Remove the lance tube and repair if it is repairable. e) If the Area Engineer decides to replace the lance tube, bring new lance tubes from APCPL stores. f) Fit the lance tube in position and connect it to the drive gearbox. g) If the nozzles are required to be replaced, replace the same. h) Fit the protection cover properly as per the instruction of the Area Engineer. BOQ SL. NO – 36 : REPLACEMENT / SERVICING OF GEAR BOX OF GATES & DAMPERS ACTUATOR (1 QTY FOR EACH WORK) . Replacement: a) Take PTW. b) Decouple the gearbox. c) Remove the Gear box from its drive/motor. d) Check the all nut bolts and its spears. e) Installed new /serviced Gearbox it place. f) Coupled the gearbox with drive/motor. g) Check all connections. h) Take the Trial run and attend the defect during the trial run. Report any other defect. Servicing of Gear Box/ Actuator of Gates & Dampers: a) Take permission of the Area Engineer. b) Dismantling the gearbox. c) Check all internal components (gears, bearings, seals, gasket’s, ‘O’ rings,etc.). d) Clean the gearbox and replace damage parts. e) Check all clearances as per area Engineer. f) Box-up the gearbox &check freeness of gearbox. BOQ Sl. No – 37 : 37.1) INTERNAL INSPECTION & RESTORATION OF ESP FIELD: 37.2) SERVICING OR REPLACEMENT OF RAPPING GEAR BOXES (1 QTY FOR EACH WORK): 37.1 INTERNAL INSPECTION & RESTORATION OF ESP FIELD: a) Open the manhole doors of respective ESP fields and hoppers after insuring PTW. b) Identify the cause of field non-availability like snapped emitting electrode, loose / misaligned collecting electrodes etc. c) Re fix the loose emitting electrodes / align the collecting electrodes. d) Inspect for condition of components like plain bearings, collecting plates, emitting electrodes, rapping hammers (inner and outer arms), shock bars, shock bar guides, rapping shafts etc. e) Prepare inspection report identifying the items that need repair/replacement/rectification along with their location as per format given by APCPL-IGSTPP. f) Reposition dislocated shock bars. Its alignment with respect to collecting plates to be ensured. Tack-weld the fasteners. g) Repair/Repositioning/Replacement of Shock bar guides: h) Damaged / distorted shock bar guide and its support to be either rectified by heating with cutting / heating gas or to be cut and removed. New shock bar guide to be placed and aligned with shock bar guide and sleeve to be fully welded. i) Damaged shock bar guide support to be replaced. j) All the fasteners of guide support to be tack welded. k) Re fixing of collecting plates on hook: l) Dislocated collecting plates (where the plate has dislocated from Inside clit / U guide) to be lifted up and repositioned on hook. Inside clit / U guide is to be repaired. Any distortion in collecting plates to be removed by heating. The plate is to be aligned with the remaining plates. m) Attend defects observed during trial charging so as to ensure the availability of the field. 37.2: SERVICING OR REPLACEMENT OF RAPPING GEAR BOXES (1 QTY FOR EACH WORK) : SERVICING OF GEAR BOXa) Drain oil from 1st & 2nd gearboxes. Collect the drain oil properly. b) Remove the drive motor. c) Inspect the condition of pinion on motor shaft and the gear on the input shaft of the 1st stage gearbox. Replace the defective damaged ones. Remove all ash from the casing of motor pinion and gearbox input gear. Clean it with diesel. d) Decouple the gearbox assembly from the rapping shaft / intermediate shaft. Inspect the condition of the coupling halves. Replace damage components. e) Remove the gearbox assembly from the foundation & shift it to an area identified by the area-in-charge for maintenance/storage. Inspect the condition of the bearing on the intermediate shaft in case of emitting rapping gearbox. Replace damage components. f) Reposition the drive motor after replacing the gasket. Tighten the foundation bolts. g) Fill oil in the gearbox up to the required level. h) Rectify defects observed during the trial run of the rapping system REPLACEMENT OF RAPPING GEAR BOXES: a) Ensure PTW. b) Shift new/overhauled gearbox assembly. (1st & 2nd stage gear boxes) to location and poison it on the foundation. Couple it with the rapping shaft/intermediate shaft. c) Reposition & alignment the drive motor with gearbox. Tighten the foundation bolts. d) Fill oil in the gearbox up to the required level. e) Rectify defects observed during the trial run of the rapping system BOQ SL. NO – 38 : RECLAMATION & REPLACEMENT OF JAW COUPLING / COUPLING OF CERM / EERM / GDRM: a) Remove the damaged Jaw Couplings/coupling of CERM/ GDRM. b) Cut & remove the worn out portion. c) Fabricate the worn out portion from flat of 10/12 mm thick. d) Weld it with the jaw coupling of grind. e) Paint with two coat of red oxide paint. f) If the coupling is irreparable replace the same with new coupling. Note:-If in-situ repair / reclamation work done by contractor then 50% of BOQ will be payable. BOQ SL. NO – 39 : 39.1) REPLACEMENT OF SHAFT/ RAPPING HAMMER/ PLAIN BEARING/ BUSH BEARING/ PINWHEEL/ SHOCK BAR PAD/ GUIDE BAR OF EERM/CERM. 39.2) ESP HAMMERS RECLAMATION: 39.1 REPLACEMENT OF SHAFT/ RAPPING HAMMER/ PLAIN BEARING/ BUSH BEARING/ PINWHEEL/ SHOCK BAR PAD/ GUIDE BAR OF EERM/CERM. a) Take permission of the area Engineer. b) Remove old shaft/rapping hammer/bearing/pin wheel/ shock bar/guide bar etc. c) Clean application area & replace the new shaft/rapping hammer/bearing/pin wheel/ shock bar/guide bar etc. d) Check freeness & lock the all bolts with welding OR do huck bolting as per instruction of EIC. 39.2 ESP HAMMERS RECLAMATION: a) Take permission from EIC for reclamation of hammer. b) Collect defective hammers & cut damage part . c) Replace the damaged part with new part. d) Apply Red oxide paint 01 coat & 02 coat paint as per EIC. BOQ SL. NO – 40: PREVENTIVE MAINTENANCE OF LUBE OIL PUMPS & ITS COMPONENTS OF FANS / APH (4 WEEKLY) a) Inspect Lube oil tank for any leakage. b) Check & clean Gauge Glass. c) Clean all the equipment’s of the Lube. Oil System. d) Check the coupling guard& all foundation bolts, replace if found damaged. e) Check the visual alignment of the pump. f) Check & attend the oil leakage of the lines. g) Clean the Lube Oil Suction as well as Discharge filters. h) Take the Trial run and attend the defect during the trial run. Report any other defect. BOQ SL. NO – 41: PREVENTIVE MAINTENANCE OF LUBE OIL PUMPS & ITS COMPONENTS OF FANS / APH (12 WEEKLY) a) Take PTW. b) Inspect Lube oil tank for any leakage. c) Check & clean Gauge Glass. Replace, if required. d) Clean all the equipment’s of the Lube. Oil System. e) Check the coupling spider condition and replace if found damaged. f) Check the alignment of the pump. g) Check & attend the oil leakage of the lines. h) Clean the Lube Oil Suction as well as Discharge filters. i) Take the Trial run and attend the defect during the trial run. Report any other defect. BOQ SL. NO – 42: PREVENTIVE MAINTENANCE OF PAPH / SAPH / APH SOOT BLOWER / AIR MOTOR ( 1 QTY FOR EACH WORK): PM of PAPH / SAPHa) Oil level checking in Guide Bearing / Support Bearing / all gear boxes of main drive & air lubricator and oil top up as per requirement. b) General cleaning of guide bearing / support bearing and main drive area by compressed air / cotton waste. c) Arrest leakages of oil/gas/air and water if any. PM of APH Soot Blowera) General cleaning. b) Grease swivel joint. c) Check & tighten all fasteners. d) Check oil level in 1st and 2nd stage gearboxes. e) Check for oil leakages. f) Check coupling of motor to gearbox. g) Check & rectify cracks in foundation frame. h) Check linkage assembly. i) Check for any steam leakage from puppet v/v. j) Attend any defect. PM of APH Air Motora) General cleaning. b) Silencer cleaning. c) Clean the rotor and the cylinder. d) Replace / Top up lubricating oil in the gear assembly. e) Check freeness of the air motor and also check availability of oil in the lubricator. Top up oil if required. f) Run the air motor with air and check the functioning of the air motor. BOQ SL. NO – 43: PREVENTIVE MAINTENANCE OF ESP PASSES-EERM/CERM/ GDRM. (1 BOQ QTY. FOR ALL RAPPING MOTORS OF ONE ESP PASS) a) Inspect all the CERM / EERM /GDRM for normal operation b) Inspect the CERM / EERM/GDRM gear boxes for oil leakage c) Clean / attend the leakage found above. d) Attend any air ingress from manhole doors. e) Top up oil in rapping motor gearbox if required. f) Check the coupling of EERM / CERM gearbox. g) Attend any air ingress from manhole doors. h) Top up oil in rapping motor gearbox if required. i) Check the coupling of EERM / CERM gearbox. BOQ SL. NO – 44: APH SEALS REPLACEMENT & SETTING (RADIAL, AXIAL, BYPASS, T-BAR) : RADIAL SEAL REPLACEMENT & SETTING IN COLD & HOT ENDS - a) Hot end/ cold end radial seals replacement & setting: b) The job should be started after levelling of the sector plates. c) Make Scaffolding platform inside cold end area. (Applicable for Cold End) d) Loosen all fasteners of the seals to be set and remove the holding strips the diaphragm seals and seal leaves. e) Replace all the worn out / damaged seals, holding strips, diaphragm seals and fasteners. f) Fix the straight edge to set seals at pre-determined finger tab or, seal leaf to sector plate gap, as directed by the area engr. g) Set all the seals one by one against straight edge and tighten all the seal fixing bolts & nuts. h) Set all the seals of every sector in the same way. Check the gap with the sector plate jointly with the area engineer and APCPL FQA. i) Remove the straight edge and check free rotation of the rotor by rotating with air motor. j) Attend to the defects, if any. AXIAL SEAL REPLACEMENT & SETTING: a) The job should be started after levelling of the axial sector plates. b) Loosen all fasteners of the seals to be set and remove the holding strips the and seal leaves. c) Replace all the worn out / damaged seals, holding strips and fasteners. d) Fix the straight edge to set seals at pre determined finger tab or, seal leaf to sector plate gap, as directed by the area engr. e) Set all the seals one by one against straight edge and tighten all the seal fixing bolts & nuts. f) Set all the seals of every sector in the same way. Check the gap with the sector plate jointly with the area engineer and APCPL FQA. g) Remove the straight edge and check free rotation of the rotor by rotating with air motor. h) Attend to the defects, if any. BY PASS SEAL & T-BAR REPLACEMENT & SETTING: a) The job should be done after rotor levelling and after obtaining clearance from the area engineer. b) The seal leaves are in pairs and one unit of payment shall be made for replacement or, setting of either one or, both the leaves as per requirement. c) Loosen all fasteners of the seals to be set. d) Replace all the worn out/damaged bypass seals, holding strips and fasteners. e) Set all the seals one by one and tighten all the seal fixing fasteners. f) Check the free rotation of the rotor by rotating with the air motor g) For T-bar :-Remove all the T-Bars including fasteners & T-Bar tabs from rotor flange. h) Clean the rotor flange area completely. i) Grind the rotor flange if required. j) Shift set of T-Bar from APCPL store to APH platform. k) Fix all the T-Bars one by one in the rotor flange with proper sequence & alignment. l) Rotate the air preheater manually or, by air motor for 3-4 rounds. Identify & attend the defects. m) Attend to the defects if any. n) Payment Percentage for Part Execution Sl.No. Type of Seals % of awarded rate payable 1 Axial Seals (Complete) 25% 2 Cold End Radial Seals 25% 3 Hot End Radial Seals 25% 4 Cold End Bypass Seals 12.5% 5 Hot End Bypass Seals 12.5% o) Note: The BOQ quantity envisaged is for one complete APH which includes both ends Radial & Bypass seals along with Axial seals & sector plate levelling of cold & hot end including axial sector plates. Note: If only seal setting work done by contractor then 50 % of awarded rate payable. BOQ SL. NO – 45 : ROTOR LEVELLING & SECTOR PLATES LEVELLING (H.E, C.E AND AXIAL OF APH: ROTOR LEVELLING OF APHa) Making arrangement of hand lamps & cleaning guide bearing area. b) Opening the guide bearing housing top cover. c) Ensure completion of the Inspection of guide bearing and support bearing ,& checking the level of support bearing housing sleeve & guide bearing housing sleeve after checking the critical dimensions of guide bearing. d) Checking the rotor level at six equally spaced points by fixing up the master level on basket module periphery & rotating the APH basket module. e) Cutting the wedges which lock the housing and making proper adjustments to level the rotor within prescribed limit. f) Final checking of the rotor level by APCPL maintenance & FQA representatives. g) Joint inspection protocol is to be maintained. h) Locking the rotor by welding the wedges which touch the housing perfectly from all side. i) Box-up of the bearing housing top cover with new asbestos rope/gasket. SECTOR PLATES LEVELLING OF APH (H.E, C.E AND AXIAL): A. Levelling of Hot End and Cold End Sector Plates a) The job should be done after ensuring that rotor levelling has been done and clearance from the area engineer. b) Fix the finger tabs on the diaphragm at inboard, intermediate area and outboard as per the instruction of the area engineer. c) Record the initial readings of both the sector plate as per the drawing provided by APCPL. The readings have to be taken on the air side and the gas side of the sector plate. d) Level the sector plate as per requirement to achieve the gaps by adjusting the adjusting screws in the actuating mechanism. e) Repair/replace the sector plate actuating mechanism if required. f) Lock the sector plate after completion of levelling by proper fitting of shims. Lock the adjusting screws. B. Levelling of Axial Sector Plates: a) Fix the finger tabs at hot and cold end. b) Record the initial readings of axial sector plate. c) Level the axial sector plate as per the requirement as directed by the Area engineer. d) Repair/replace the axial seal adjusting bolts if required. e) Lock the axial seal plates after completion of levelling. f) Hot setting is to be done after units come in full load as per instruction of EIC, if required. g) Payment Percentage for Part Execution Sr. No. Sector Plate % of awarded rate payable 1 ROTOR LEVELING 10% 2 Hot End Sector Plate (1/2) 20% for 01 sector plate 3 Cold End Sector Plate (1/2) 20% for 01 sector plate 4 Axial Sector Plate 10% Note: The BOQ quantity envisaged is for one complete APH which includes both sector plates of both ends Hot & Cold as well as Axial Sector Plate & Rotor levelling. BOQ SL. NO – 46 : SCRAP REMOVAL FROM PLANT AREA. a) Take permission of the EIC or Area Engineer. b) Collect all type scrap & send to Scrap yard. c) Collect material and shift as decided by EIC. d) Transportation(Tractor &trolley) in the contractor scope. e) Clean the area. f) If contractor fail to provide tractor or trolley then 1/2 of BOQ will be paid . BOQ SL. NO –47: DEPLOYMENT OF HYDRA CRANE /FORKLIFT OPERATOR. a) Operation of Hydra crane for loading, unloading &shifting the material inside the plant as assigned by EIC time to time. b) The agency shall ensure availability of minimum one skilled person for the completion of above work. c) Agency may be asked to deploy hydra crane operators on holidays as per instruction from EIC. BOQ SL. NO –48:. ASSISTANCE IN SHIFT MAINTENANCE a) manpower required :- a. Skilled (Fitter cum welder) -01 + Semiskilled (Rigger cum helper) -02 b) SHIFT TIMING :- Morning -06.00HR to 14.00 HR, a. Evening-14.00 HR to 22.00 HR, b. Night 22.00 HR to 06.00 HR c) Above manpower utilised to assist in maintenance activity during shift as below: - d) Oil gun cleaning. e) Scanner air filters cleaning. f) Manhole opening and closing. g) gland tightening h) peephole rectification. i) Attending jamming of SADC. j) Filter cleaning of lube oil system in pressure parts and rotary equipment. k) Filter cleaning of HFO and LDO. l) Burner tilt shear pin replacement m) Rectification of lube oil pump. n) Checking and oil top up in all boiler pressure parts and rotary equipments. o) Replacement or rectification of bellow of scanner air line or fan. p) Attending jamming of gates and damper. q) Centrifuging of lube oil system. r) Shifting of material inside plant. NOTE: -Any other works inside plant which included or not included in other BOQ will also be done under this BOQ as decided by EIC or his representative. BOQ SL. NO – 49: STEEL FABRICATION & ERECTION OF PLATFORMS: a) Bring the steel (plate, angle, channel, beam etc) from central store. b) Take the measurement of the fabricated part as per drawing. c) Cut the steel as per requirement. d) Fabricate, erect & weld the steel as per requirement. e) Basis of measurement is in MT. f) Fabrication & erection of access doors, approaches maintenance platforms, orifices in air ducts and minor modifications in the structural to facilitate easy maintenance. g) Primer and painting of fabricated item (If required as decided by EIC) will be done by contractor h) Paint and primer will be in the scope of contractor. i) NOTES: Erection/removal of temporary scaffolding to execute the work is part of this work and no extra payment shall be made for this purpose. j) Existing structure may be cut and removed to facilitate the erection of new structure and is in the contractor’s scope. k) All the scrap and other loose unwanted materials lying inside the duct to be removed before closing the duct. l) Payment shall be made based on weight of steel consumed for the above work. BOQ SL. NO – 50 : WELDING/FIN WELDING /GAS CUTTING: a) Identify the area to be welded. b) Clean the old eroded weldments / cracked edge over which welding is to be done. c) Seal welding of identified length of plate is to be done. d) All scaffoldings and platforms required for the job are to be done by the contractor. e) Notes:Unit of measurement for this item is running meter (single run up to 06 mm plate or double run for 10 and above MS plate) of welding. If gap is more in old joints of plates double run of welding is to be done by fixing rod or small plates for this single running meter will be paid. f) Hard facing electrode shall be given by APCPL for this item of work on free of cost basis. g) Erection/removal of temporary scaffolding to execute the work is part of this work and no extra payment shall be made for this. Fin Welding: a) Welding of fin will be done by qualified welder b) Unit of measurement of BOQ will be as per (above)welding BOQ. c) Erection/removal of temporary scaffolding to execute the work is part of this work and no extra payment shall be made for this. Gas Cutting: a) Identify the area where gas cutting shall be done. b) Clean the MS plate / bracing pipes / angles where gas cutting is to be done. c) Mark the area where gas cutting is to be done. d) Cut the MS plate / bracing pipes / angles of required size as per instruction of EIC. Remove the debris generated during cutting & clean the area. e) Erection/removal of temporary scaffolding to execute the work is part of this work and no extra payment shall be made for this. BOQ SL. NO – 51 : MISCELLANEOUS WORKS IN BOILER AREA EQUIPMENT: Manpower required:-Skilled (Fitter) -01 + Skilled (welder) -01 + Semiskilled (rigger cum helper) -02 Deployment of resources on regular basis in general hours(9.00am to 06.00 pm) but as per need of plant or as decided by EIC, manpower can be utilised 24 hour to cover the contingent type of jobs as below :- a) proving of oil gun during boiler light up to synchronisation b) safety related work. c) Pressure setting of wall blower,LRSB,APH soot blower, d) Reclamation of spare and unit assemblies. e) Gland packing replacement and tightening of gland. f) Servicing of SADC. g) Repair /replacement of flexible hose h) sampling line welding i) Assistance in wall blowing and LRSB operation and minor repair. j) Servicing/replacement of lube oil pump. k) Cleaning of lube oil cooler. l) Centrifuging of lube oil system m) Servicing of peep holes. n) Rectification of inspection indicator. o) Rectification of manhole. p) Replacement of Scanner air filter. q) Replacement of lube oil filter. r) Replacement of oil in pressure parts and rotary equipment’s. s) Shifting of material inside plant. t) Unit of measurement for this BOQ. shall be No. and one No. will be lump sum per deployment of resources for 8 hours. NOTE :-Any other works inside plant which is included or not included in other BOQ will also done under this BOQ as decided by EIC or his representative. BOQ SL. NO – 52 : MISCELLANEOUS WORKS IN ASH BRICK PLANT: Manpower required: -Skilled (Fitter) -01 + Skilled (welder) -01 + Semiskilled (rigger cum helper) -02 a) Attending day to day problems of ash brick machine b) Checking of oil level and top up/replacement of oil on EIC recommendation. c) Repair/ Servicing of mixer gear box, rotating table. d) Repair/Servicing of hydraulic pump. e) Repair/ Servicing of rotating table. f) Replacement of conveyer belt. g) Unit of measurement for this BOQ. shall be No. and one No. will be lump sum per deployment of resources for 8 hours. NOTE: -Any other works inside ash brick plant which is included or not included in other BOQ will also done under this BOQ as decided by EIC or his representative. Total Quantity :