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| 1 | SITC of 1010 KVA ,415V,50Hz 3Phase Silent aiesel Generator Set incl full tank HSD oil,comprising of Engine,Alternator, separate AMF panel ,Base frame ,Fuel tank,Battery,CPCB-Vl+ approved Engine & Acoustic Enclosure having following specifications, Engine deration calculation require to submit from Engine Manufacturer Only. Engine should not derate at 50 deg C. |
| 2 | ENGINE : |
| 3 | Make: VOLVO Penta/ Cummins/ CATTERPILLAR |
| 4 | Engine Type : 4 Stroke Diesel Engine |
| 5 | RPM : 1500 |
| 6 | Rated Output : 1180 BHP or Higher |
| 7 | Duty : PRIME POWER |
| 8 | Cooling : Coolant with radiator |
| 9 | Cylinder : 12/16 \\"Vee\\" |
| 10 | Aspiration : Turbo Charged after cooled. |
| 11 | Type of Governer : Electronics/A1 |
| 12 | Fuel Tank Capacity : Minimum capacity 990 Liters Diesel Tank , with Inlet & outlet arrangement with Drain Plug and Air vents. |
| 13 | Fuel Consumption at 50% rated Load with Radiator or Fan : 116.1 Ltr./ Hr. or Less |
| 14 | Fuel Consumption at 75% rated Load with Radiator or Fan : 153.3 Ltr./ Hr. or Less |
| 15 | Fuel Consumption at 100% rated Load with Radiator or Fan : 203.8 Ltr./ Hr. or Less |
| 16 | Over Load Capacity: 10% Overload for one hour for every 12 hours continuous running at Full load or better |
| 17 | Engine instrument Panel : Consisting of starting switch with Key, Lube Oil Indicator, water temperature Indicator, RPM indicator and hour mete. |
| 18 | Safety Controls : Emergency Stop, Low Lube Oil Pressure warning/ Shutdown, High Engine Water Temp. warning/ Shutdown, Sensor failure Indicator, Engine overspeed indicator, Battery charging and low battery indicator |
| 19 | Exhaust Silencer : Hospital grade |
| 20 | Starting system : 12V/24V, srtarting system complete with starter motor, charging alternator with rectifier and Cutout as per manufacturer standard. |
| 21 | Battery : Lead Acid, Low Maintenance or SMF and conforming to relevant IS Specification with Low/High Battery Voltage and Weak Battery warning |
| 22 | ALTERNATOR: |
| 23 | Make: Stamford /Crompton/ Leroy Somer |
| 24 | Rating : 415 V., 3Ph. 50 Hz., 1010 KVA, 1500 rpm, 0.8 PF |
| 25 | Type : Brushless, self excited and self regulated |
| 26 | Insulation : Class High (Tempt.150 deg. to 270 deg.) |
| 27 | Protection : screen-protected drip proof with Min.IP-23 degree of protection |
| 28 | RPM : 1500 |
| 29 | Voltage Regulation (max) : ± 1/2% (Steady State) & Less than ± 1% (No load to full load). (Integrated Digital Electronic Voltage Regulator) |
| 30 | Winding Connection: Star with Neutral (2/3 .Pitch, Stator- Double layer & Rotor - Dynamically balanced) |
| 31 | Power Factor : 0.8 pf (lag) |
| 32 | Total Harmonic distortion in output waveform: Less 5% |
| 33 | Extended Busbar chamber for cable termination AMF to Alternator |
| 34 | ACOUSTIC ENCLOSURE |
| 35 | The DG set should have integrated acoustic enclosure at the manufacturing state itself with 11 tank process. High quality acoustict enclosure must be certified as per CPCB-II norms. |
| 36 | BASE FRAME: Rugged in construction fabricated out of ISMC Channel for mounting the Engine, Alternator, Acoustic Enclosure etc. mounted on AVM pads and having provision for lifting Hook. |
| 37 | AMF Panel |
| 38 | Fabricating, Installing, Testing & Commissioning of weather proof AUTO-MATIC MAINS FAILURE of IP- 65 CUBICAL PANEL made from 14 SWG Sheet Steel, duly pretreated, powder coated painted and aesthetically finished, for operation of DG sets including auto bypass panel, suitable for 1010 KVA silent type DG set complete with relays, timers, set of CTs for metering & protection and energy analyser to indicate currents, phase and line voltages, frequency, power factor, KWH, Kilo Volt Ampere Reative Hour (KVARH), KVA (Phase & Total), KW & provision for overload, short circuit, restricted earth fault, under frequency, power (aluminum) and control (copper ) cabling of suitable size upto 15 meter between AMF panel, LT Panel and DG Set including connection interconnection etc. as required, |
| 39 | all complete and inter locking and communication/ Ethernet /RS485/SNMP port open protocol for BMS integration including suitable software, the panel shall be of DG Set OEM make etc. as per approved by Engineering in charge and including the following: |
| 40 | i) 415V, 1600 A (Full Load Current), 50KA, EDO type ACB with O/L, S/C, E/F protection and microprocessor based protection release , U/V release etc. (Master Pact ) NW/LK ('U Power\\" Series)/ABB Emax)-2 Sets |
| 41 | ii) S&F of 2500 Amp capacity of Suitable size of Aluminium Bus Bar for 1010 KVA DG set having current carrying capacity 1.3 A / sqmm and also suitable for controlling of DG set having following specification/ features. Manufactured by the OEM/CPRI/Approved Panel builder & remote monitoring of internal temperature for every bus section & cable alley should be provided - 1 Set. |
| 42 | iii) 415V, 1000 A , 50KA, EDO type ACB with O/L, S/C, E/F protection and microprocessor based protection release etc as outgoing to Chiller Panel. [Make: ABB, Legrand, Schneider] - 1 Set. |
| 43 | iv) 415V, 1000 A , 50KA, EDO type ACB with O/L, S/C, E/F protection and microprocessor based protection release etc. as outgoing to Main Panel. [make: ABB, Legrand, Schneider] - 1 Set. |
| 44 | v) In Built By-Pass switch for rated capacity for Engine & mains bypass. |
| 45 | vi) On -delay timer for load change over |
| 46 | vii) On-delay timer for engine shut off |
| 47 | viii) Engine On-Off switch (Push button type), Emergency stop, nRemote Start/Stop Control. , Manual Run / Stop Control switch , Panel Lamp/ Lamp Test Control Switch |
| 48 | ix) Mode selector for setting the panel on Auto/ Man/ Test Mode |
| 49 | x) Battery charger completer with voltage regulator, booster selector switch, on-off- switch, voltmeter and ammeter for charging the battery from mains. This will be in addition to the battery charging alternator fitted on the engine. |
| 50 | xi) Minimum five number indicating lamps to indicate 'mains ON', 'load on mains', Set running', 'load on set' and 'battery charger on'. |
| 51 | xii) Audio visual alarm for Low lubricating oil pressure, \\"High,' coolant temperature Start failure ,and DG over load\\". |
| 52 | xiii) Microprocessor based relay with composite meter for digital display of following |
| 53 | a) Generator voltage/AC Mains voltage. |
| 54 | b) Generator & Mains Current in all phases incl neutral current. Harmonic etc |
| 55 | c) Frequency |
| 56 | d) Power Factor |
| 57 | e) Indication for alternator supply |
| 58 | f) Running time indication number of hoursof operation and service intervals, service due indication |
| 59 | The AMF panel must be designed to ensure trouble free performance and ensure switching over Electrical Load to DG within 15 (fifteen) second from the instant of mains failure. |
| 60 | Supply & Installation of exhaust pipe line (thickness minimum 4 mm) connection with MS black pipe ISI approved necessary flange, nuts, bolts, washers & gasket incl electrical welding where necessary for following sizes: |
| 61 | 350 mm NB MS heavy type black pipe |
| 62 | 250 mm NB MS heavy type black pipe |
| 63 | 350 mm NB MS heavy type long bend |
| 64 | 250mm NB MS heavy type long bend |
| 65 | 350 mm x 250mm NB MS heavy type reducing \\"T / \\"Y\\" piece |
| 66 | 350 mm NB MS Plug incl socket with short piece |
| 67 | S & F rain protection canopy suitable for 350 mm dia MS exhaust pipe |
| 68 | Making insulation by wrapping with 3\\" thick glass wool including netting arrangement and covered with 26 SWG aluminium clading as per direction of the EIC for following sizes: |
| 69 | For 350 mm NB exhaust pipe |
| 70 | For 250 mm NB exhaust pipe |
| 71 | For Residential type silenser pipe for 1010 KVA. |
| 72 | Painting the MS black pipe by Aluminum paint (for high temperature application) of two coat over the R.O. primer (Approved paint) for following sizes: |
| 73 | for 350 mm NB exhaust pipe |
| 74 | for 250 mm NB exhaust pipe |
| 75 | S & F MS angle iron structure made of (80x80x6)mm / (50x6)mm MS angle / Flat to support Exhaust pipe / Chair for AMF panel, etc. Incl painting and foundation if any as per GS. [for continuous vertical suuport of 1 set exhaust pipe along G+9+1 storied building wall and vertical supports of horizontal run at suitable interval] |
| 76 | S & F special type MS angle iron bracket support made of 40x40x6mm MS angle with flat iron clamp with nut bolts washers etc suitable for 350mm dia (vertical run). |
| 77 | S & Delivery of 200 ltr capacity barrel made of 2mm thick MS sheet. |
| 78 | Supply, transporation & pouring of HSD Oil |
| 79 | Supply, transporation & pouring of Engine Oil |
| 80 | Supply & delivery of best quality hand pump for pumping diesel with 1\\" dia PVC flexible pipe (10 mtrs) (Brand approved by EIC) |
| 81 | Hiring charges for scaffolding by bamboo, coir rope by square type arrangement for smooth working and lifting of MS black pipe for vertical installation including dismantling after completion of work. |
| 82 | Supply & Laying of 1.1 kV grade 16 core 2.5 sq.mm. PVC Armoured Copper conductor cable (RR Kabel/ KEI/Havells/ Gloster/Polycab) through masonery trench/prelaid pipe for control wiring & interconnection of DG set with AMF panel. |
| 83 | Supply & Laying of 1.1 kV grade 3 core x 4 sqmm PVC Armoured Copper conductor cable (RR Kabel/ Havells /KEI/Gloster/Polycab) through masonery trench/prelaid pipe for auxiliary AC & DC power supply of battery charging between DG set & AMF panel. |
| 84 | S & F compression type brass cable gland & finishing the cable end for 16 core 2.5 sqmm PVC/A copper cable |
| 85 | S & F compression type brass cable gland & finishing the cable end for 3 core 4 sqmm PVC/A copper cable |
| 86 | Supply & Laying of 1.1 kV Grade 2 run x 800 sqmm single core PVC/XLPE Ar. Aluminium cable (Make: Polycab/ RR Kabel/ KEI/ Havells/Gloster) from 1010 KVA DG Alternator terminal to AMF panel through HDPE pipe incl. S/F HDPE pipe in masonry cable trench as per direction of EIC. |
| 87 | Supply & Laying 1.1 kV GR 2 run x 300 sqmm single core PVC/XLPE Ar./Copper conductor cable (Make: Polycab/ RR Kabel/ KEI/ Havells/Gloster) through HDPE pipe incl. HDPE pipe on wall / floor from neutral earth bus to DG set neutral point including both side socketing gland and finishing as per direction of EIC. (Make: Havells/ Polycab/ RR Kabel) |
| 88 | Supply & making end termination with Brass double compression gland and finishing the end of conductor by crimping method by aluminium lugs for 800 sqmm XLPE 2v insulated aluminium conductor cable ofl .1 kv Grade as required. |
| 89 | S & F EI danger board. (size : 20 cm x 30 cm) |
| 90 | S & F 2 Kg capacity Gas pressure (DCP) fire extinguisher on wall by suitable size of iron bracket (Make - Fire Shield / Surex) |
| 91 | Terms and Condition: |
| 92 | Rate should be quoted inclusive of all applicable taxes and duty etc. |
| 93 | All materials, equipments & accessories must confirm to relivent IS Specification. The DG set to be supplied must be from the authorized OEM of the respective Engine Manufacturer. |
| 94 | Necessary Manufacturer's test certificate for Diesel Engine,Alternator etc. will have to submit in triplicate copy during delivery for the equipment. |
| 95 | Copy of \\"Type Approval Certificate\\" and Certificate of \\"COP\\" must be produced at the time of delivery issued from component Authority (As per COP-II) |
| 96 | Cicuit Diagram for AMF panel must be submitted from the Manufacturer / OEM |
| 97 | The entire set must be warranted at least 15 months from the date of Delivery/12 months / 5000 Hrs from the date of commissioning whichever is latter. However Engine & Alternator should be warranted of 2 years/5000Hrs, whichever is earlier. |
| 98 | Documents that authenticates such procurement from the Manufacturer / OEM or from their authorized sales channel and standard warranty / support should be sent from the e-mail of the Manufacturer / OEM / authorized sales channel to the e-mail of Engineer-in-Charge and hard copy of it to be submitted during execution, of work/submission of bill. |
| 99 | If any refurbished material is supplied and installed, penal action will be taken as per existing rules |
| 100 | (Rates should be Quoted inclusive of all taxes & duities and L.W.C. @ 1% as applicable) Please Enable Macros to View BoQ information |