Name of Work:- Supply , Installation , testing and commissioning of 1 No 2000 KVA DG set with AMF Panel and LT extension Panel and other accessories for CRI Building at ACTREC C us | Sl. No. | Item Description | |
| 1 | Diesel engineer and alternator | | 2 | Designing , Manufacturing , supply including transportation of 2000 KVA DG set, latest CPCB norms approved Prime Power Rating Comprising Diesel engine developing Required BHP, 1500 RPM, 16 Cylinder, Inline/ V type, Water cooled , 4 strokeDiesel Engine Coupled with 415 Volts, 4 wire, 50Hz, 0.8 PF, 3 Phase Alternator complete with radiator, Battery with Leads ,cables , Residential type Silencer with Expansion bellow SS Flexible Bellows, dia. (300 mm NB), complete with counter flanges, heat resistant gaskets, nuts-bolts-washers etc., complete as required. etc. Alternator of 2000KVA , 415V 50Hz coupled on base frame , with lube oil system , radiator cooled , required batteries , governor , instrumentation , fuel system , engine mounted control panel , utility piping , 415 / 440 volt alternator direct coupled with engine along with static excitation system , AVR panel and all required standard accessories as per specifications mentioned in tender documents. Following accessories included as per specifications mentioned in tender documents required Batteries , /required Qty Lube oil/Residential Silencer Supply & Installation of Acoustic Enclosure suitable for 25 dB incretion loss made of 1.6 mm thick CRCA sheet, 14 tank treatment with 50 to 60 micron powder coating and sound insulation with 100 mm thick Rockwool. Acoustic Enclosure CPCB IV approved with internal lighting , external 990litr tank fuel tank + level switch , level indicator as per specifications mentioned in tender documents Unloading, shifting, of D.G. set as per manufacturers recommendations at ground floor and testing as per protocol and scope of work , with alternator , battery charger , fuel tank , silencer , acoustic enclosure complete set with positioning alignment etc. as per site requirement. For exhaust of Radiator agency has to supply and install the GI Exhaust ducting to through the hot air out from the room required structural and material of GI ducting is in the scope of agency. | | 3 | Fabrication, supply , Installing, Testing & Commissioning of LT extension panel 4pole , 3200A ACB , EDO 50HZ, to be coupled with existing main LT panel ( Having 02 nos 3200A ACB Incomer from 2 x 2000KVA Transformer and 01 Nos 3200A ACB Bus coupler ) Panel to be equipped with R Y B Indication for DG supply available , Ammeter , Voltmeter ,TNC switch , Auto Manual Switch , Emergency stop , all required protections for overload, short circuit, restricted earth fault, lock out relay , earth fault relay , control and inter locking, internal control wiring , 12-window alarm annunciator complete as per scope of works and specifications mentioned in tender documents. | | 4 | Fabrication, supply , Installing, Testing & Commissioning of DG panel AMF panel , ( Having 01 nos 3200A EDO type 4 Pole ACB Incomer from DG set and 01 Nos 3200A EDO type 4 Pole ACB as outgoing feeder to Main LT panel ) DG incomer section to be equipped with R Y B Indication , DG ON OFF , ACB ON OFF TRIP Indication , Ammeter , Voltmeter , TNC switch . Line voltage monitor , Auto Manual switch , Emergency Stop , DG engine ON OFF Push Button , DG controller , all required protections for 2000 KVA DG set , MS base channel for panel , relays, timers, set of CTs for metering & protection and MFM meters , KWH, KVARH, KVAH , DG running Hour meter , provision for overload, short circuit, restricted earth fault, under frequency, lock out relay , earth fault relay , control and inter locking, internal control wiring , 12-window alarm annunciator complete as per specifications mentioned in tender documents. | | 5 | Fabrication, supply , installation of Alternator terminal Extension Box matching to alternator cable chamber with copper bus bar for termination of LT cables at Alternator side made from 3 mm thick steel sheet. The entire extension box shall be given primer coat after proper treatment and powder coating with 7 tank process before assembly of various items. All the joints shall have proper gaskets. | | 6 | SITC of control logic and interlocking between Transformer Incomer No. 1, Transformer Incomer No. 2, Bus Coupler, 2000 kVA DG set incomer and 910 kVA DG set outgoing feeder in the existing Main LT panel, as per tender specifications, including all required wiring and materials. The scope includes necessary modifications in the existing LT panel for interlocking works. Existing ACBs are of GE make. The work also includes supply, installation, and testing of new protection relays (Overload, Short Circuit, Earth Fault, Instantaneous, and Under Voltage) for one transformer incomer feeder, along with all required control wiring. | | 7 | SITC of RCC Civil foundation work as per OEM recommendation and technical specifications mentioned in tender documents agency has to get approved the CIVIL foundation drawing by engaging the structural engineer , architecture and submit the stability certificate before starting foundation works for DG set The work also includes RCC cable trench MS chequered plate 10 MM duly painted openable type 20 Mtrs * 1 mtr *1mtr ( L X W X D ) cable trench. The work includes excavation of DG foundation area , rock breaking if available during the excavation , existing civil concrete breaking , all the loose soil debris to be taken out from the campus. | | 8 | SITC of extension / modification of existing RCC Civil foundation of DG set as per OEM recommendation agency has to get approved the CIVIL foundation drawing by engaging the structural engineer , architecture and submit the stability certificate before starting foundation works for DG set The work also includes RCC cable trench MS chequered plate 10 MM duly painted openable type 5 Mtrs * 1 mtr *1mtr ( L X W X D ) cable trench | | 9 | Supply and Erection of Exhaust Piping exhaust stack | | 10 | 12 Inch / 300 mm pipe or as per OEM | | 11 | Supply, fabrication & Installation of exhaust piping of 300 mm Dia ERW 5mm thick , sizes MS 'C' Class exhaust pipes conforming to IS:3589 with welding joint including bends, lbow clamps, dash fastener, flanges, nuts, bolts etc. complete as required and as per specifications. | | 12 | Supply, fabrication & Installation of 50mm thick glasswool /mineral wool, 100Kg / M3 wire chicken mesh over insulation and 26 gauge aluminium sheet cladding over the exhaust pipes 12\\" dia. ( 300 mm ). | | 13 | 18 inch / 450MM pipe | | 14 | Supply, fabrication & Installation of exhaust piping of 450mm Dia , ERW 5 mm thick , sizes MS 'C' Class exhaust pipes conforming to IS:3589 with welding joint including bends, bow clamps, dash fastener, flanges, nuts, bolts etc. complete as required and as per specifications. | | 15 | Supply, fabrication & Installation of 50mm thick glasswool /mineral wool, 100Kg/M3 wire chicken mesh over insulation and 26 gauge aluminium sheet cladding over the exhaust pipes ( 450 mm ). | | 16 | Supply and installation of Insulation for silencers & Y- Piece, 50mm the. Rockwool Slab of 100 Kg/ m3 density 64 Kg/cu.mtr., wire mesh. and wrapped with 24 gauge Aluminium sheet | | 17 | Supply and installation of SS Flexible Bellows, dia. (300 mm NB), complete with counter flanges, heat resistant gaskets, nuts-bolts-washers etc., complete as required. | | 18 | MS structure | | 19 | Supply, fabrication and erection in position MS structure for DG exhaust piping and silencer in bolted and/or welded structural steel works at all levels; including all built-up sections / compound sections , ready built round / square & rectangular tubular sections made out of rolled sections cutting to required size as per approved drawings; finishing edges by grinding; fixing in line and level with temporary staging and removal of same after erection; grouting with ordinary grout or non-shrink grout as specified; including preparation of detailed fabrication drawings, Cost of painting as specified below, Complete in all respect as directed by Engineer-in-charge. All structural steel shall conform to IS-2062, IS 1387, IS 4923 & IS-808 make. The cost includes surface preparation by manual cleaning/wire brushing etc. followed by primer coat of inorganic zinc silicate followed by two coat of industrial paint. The rate includes the cost of materials, consumables, labour, tools and plants, transportation, loading, unloading, machinery, safety requirents, incidental charges if any, all complete. | | 20 | Supply and installation of MS Structure Chimney Stack and laying of 450mm dia exhaust pipe , with one coat of Primer and 2 coats of Enamel Paint Chimney high to be 35Mtr. height or as per latest CPCB Norms. The scope also includes Making civil foundation for chimney. The stack to be equipped with vertical ladder with safety guard , platform at intervals. Agency to engaged structural engineer / architecture to prepared and approved the structural drawing and to submit stability certificate for stack and foundation. Agency to arrange chartered structural engineer for complete design , approval of civil foundation and chimney stack for DG set obtain stability certificate. Required all material MS structure , civil work for foundation is in the scope of agency. The work to be completed as per design and as per technical specifications in tender | | 21 | Erection of 35 meter height chimney stack at one go with 80 Ton or required capacity crane . | | 22 | Aviation lights | | 23 | Supply and installation of Lightning Arrestor , Twin light Aviation lamp as per technical specifications including control panel , AUTO and Manual operation including 02 runs of 25X5 GI Strip for lightening arrestor , GI conduit and Power cable armoured of required capacity e with junction bod at bottom of Exhaust Structure GI conduit pipe , Earthing station 02 nos + 02 nos .The work to be completed as per design and as per technical specifications in tender | | 24 | Providing Diesel for testing and commissioning of DG set at site. | | 25 | Power cables | | 26 | Supply , installation , testing and commissioning of 1.1 KV , 3.5C x 400 sq.mm Al.Armoured. PVC cable on wall , trenchs , cable tray between LT Panel to D. G. Set clamping , saddling and required fixing accessories. | | 27 | Power Cable end to end termination including glanding , lugging, ferruling , tagging , fixing accessories at Alternator bus bar , LT panel side double compression glands | | 28 | Control cabling | | 29 | Supply and installation of 12C x 2.5 sq mm ( 1 Run ) | | 30 | Supply and installation of End Termination of 12core 2.5sqmm cable with suitable Cu. Lugs & Glands (double compression) | | 31 | SITC of 4C x 2.5 sq mm (5 Runs) Copper armoured cable | | 32 | Supply and installation of End Termination of 4C x 2.5 sq mm cable with suitable Cu. Lugs & Glands (double compression) | | 33 | Supply and installation of 2 Pair x 1.5 sq mm Shielded Armoured Multistrand (3 Run) | | 34 | Supply and Installation of End Termination of 2 Pair x 1.5 cable with suitable Cu. Lugs & Glands (double compression) | | 35 | Cable Trays | | 36 | Supply ,Installation, Testing & Commissioning of Hot deeped Galvanised Perforated type Cable tray on wall , trench as required manufactured from 16 swg (1.6 mm thick) GI sheet of complete with necessary coupler plates, MS support & hardware in approved manner. | | 37 | 900 mm X 50 mm X 2 mm thick (Ladder Type) | | 38 | 200 mm X 50 mm X 2 mm thick ( Ladder Type ) | | 39 | Supply and installation of Safety Items with First Aid Kit , first aid chart wooden frame with glass cover | | 40 | Supply and installation of 440 V DANGER caution board in Marathi, Hindi & English made from vitreous enamelled steel and to be fixed on door/ shutter inside electrical room. | | 41 | Supply and fixing of 6.5 Kg. Co2 type portable fire extinguisher with necessary clamps, supports and trolley. With PESO certificate | | 42 | G.I bucket with round bottom and painted red in colour, 13 ltr. capacity and filled with dry sand and mounted on stand to be provided as per the following item. | | 43 | Supply and fixing of Floor mounting steel stand for keeping 4 buckets having 1500 mm length, 600 mm width and 1500 mm height. The steel to be used shall be 30mm x 30mm x 4mm Red colour painted M.S. angle iron frame with four numbers of forged steel hooks welded to it. | | 44 | Supply and installation of approved SLD in wooden frame with glass cover | | 45 | Supply and laying of 3000mm (L) x 1000 mm (W) wide rubber insulating mat with thickness of 6 mm thick (antiskid type) ISI marked | | 46 | Fuel piping between engine and fuel tank | | 47 | Providing, laying, testing & commissioning of 'C' class heavy duty MS pipe having 32 mm Dia and conforming to IS 3589/IS 1239 including welding, fittings like elbows, tees, flanges, tapers, studs, nuts bolts, gaskets , heavy duty 25 mm valve suitable to fuel line etc. and fixing the pipe on the wall/ceiling with suitable clamp /support frame and painting with two or more coats of epoxy paint of required shade complete as required. | | 48 | Earthing | | 49 | Providing & fixing at site earthing with copper earth plate 600 mm X 600 mm X 3 mm thick with 2 nos copper strips 50 x 6 mm from base including test link including accessories, and providing water proof masonry both inside & outside plastered enclosure with CI air tight 600 x 600 cover plate having locking arrangement and min 40 mm Dia watering pipe of 3.50 metre long with funnel, standard display board etc. with charcoal / coke and salt as required complete as per IS 3043. The min Qty of common salt, charcoal shall be 60 kg each along with salt like copper sulphate, Cacl & Bentonite. | | 50 | Providing & fixing at site earthing with G.I. earth plate 600 mm X 600 mm X 6 mm thick with 2 nos GI strips 50 x 6 from base including test link including accessories, and providing water proof masonry both inside & outside plastered enclosure with CI air tight 600 x 600 cover plate having locking arrangement and 40 mm dia watering pipe of 3.50 metre long with funnel, standard display board etc. with charcoal / coke and salt as required complete as per IS 3043. The min Qty of common salt, charcoal shall be 60 kg each along with salt like copper sulphate, Cacl & Bentonite. | | 51 | Supplying and laying 50 mm X 6 mm G.I strip at 0.50 metre below ground as strip earth electrode, including connection/ terminating with G.I. nut, bolt, spring, washer etc. as required. (Jointing shall be done by overlapping and with 2 sets of G.I. nut bolt & spring washer spaced at 50mm) for DG earthing | | 52 | Supplying and laying 50 x 6 mm copper strip at 0.50 metre below ground as strip earth electrode, including connection/ terminating with nut, bolt, spring, washer etc. as required. (Jointing shall be done by overlapping and with 2 sets of brass nut bolt & spring washer spaced at 50mm) for neutral earthing | | 53 | SITC of 70 sq. mm cable flexible Multistrand cable for earthing | | 54 | SITC of copper lugs for 70sqmm | | 55 | Liasoning charges to obtaining Statutory permission from electrical inspector & Maharashtra Pollution Control Board Please Enable Macros to View BoQ information |
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