Tender For Repair Maint Of Various Dg Sets Panels And Connected Items At Ralawas Under Ge Banar; 1 Materials and labour for maintenance and servicing of DG Sets ofcapacity500 KVA to 750 KVA complete all as specified and as directed.NOTE: (a) One service of DG Set is termed as ‘EACH JOB’.(b) Minor Spare parts like as rubber gasket,pin,seal etcshall be replaced under servicing without any extra cost however major parts like asoil filter, diesel filter,air filter & engine oil shall be measured & paid sepratelly under respective items of the schedule as supply in replacement complete all as specified. 2 All items as per Ser No 1.00 above but DG set of 125 KVA to 320 KVA 3 All items as per Ser No 1.00 above but DG set of 30 KVA to 63 KVA 4 M & L for replacement and calibration of FIP kit ofDG Set of capacity 125 to 320 KVA including strip opening and refixing of plunger, washer manifold, injection nozzles etc all as required and testing after re-fixing on engine and setting the rated RPM complete all as specified. 5 All items as per Ser No 4.00 above butDG set of30 KVA to 63 KVA 6 M & L for replacement of injector nozzles of DG sets of Capacity 125 to 320 KVA including strip opening and refixing of nozzles, washers, etc and pressure setting as required for DG Sets of following capacities and replacement of timing shaft with coupling complete all as specified. 7 All items as per Ser No 6.00 above but DG set of30 to 63 KVA 8 M & L for repair of self starter including strip opening and rewinding ofarmature coil & field coil,forthe DG set of capacity 125 to 320 KVA 9 All items as per Ser No 8.00 above butDG set of30 to 63 KVA 10 M & L for repair of Dynamo including strip opening and rewinding of ofarmature coil,field coil, bearing etc and other related items as required and re-fixing the same on mountings and testing complete forDG set of capacity 125 to 320 KVA 11 All items as per Ser No 10.00 above butDG set of30 to 63 KVA 12 M & L for repairing of Automatic voltage regulator, including Diode forward and reverse, rotating rectifier accessories complete to the DG set of capacity 125 to 320 KVA 13 All items as per Ser No 12.00 above but DG set of30 to 63 KVA 14 M & L for Strip opening ofradiator and cleaning the same by water jet completely and detect the leakage/breakage and repair the radiator by soldering/brazing and testing complete all as specified and as directed forDG set of capacity 125 to 320 KVA 15 All items as per Ser No 14.00 above but DG Set of capacity - 30 to 63 KVA 16 M and L for taking out burnt out winding and rewinding the alternator main field coil, rotor, exicitor coil, armature with copper enameled wire including other minor repairs, and testing and re-fixing the alternator after repairwith alignment rotor with shaft and coupling with all required accessories for 320/250 KVA capacity DG set including necessary electrical and earthing connections complete all as specified. 17 M and L for taking out burnt out winding and rewinding the alternator main field coil, rotor, exicitor coil, armature with copper enameled wire including other minor repairs, and testing and re-fixing the alternator after repairwith alignment rotor with shaft and coupling with all required accessories for 125 KVA capacity DG set including necessary electrical and earthing connections complete all as specified. 18 M and L for taking out burnt out winding and rewinding the alternator main field coil, rotor, exicitor coil, armature with copper enameled wire including other minor repairs, and testing and re-fixing the alternator after repairwith alignment rotor with shaft and coupling with all required accessories for 63/30/40KVA capacity DG set including necessary electrical and earthing connections complete all as specified. 19 M & L forcoolant including taking out old water/coolent from the tankcomplete all as specified. 20 M & L forengine oil of suitable grade including drain out existing used oil complete all as specified. 21 Supply in replacement only Diesel filter ofDG set of capacity 125 to 320 KVA 22 Supplyin replacement only Diesel filter ofDG set of capacity 30 to 63 KVA 23 Supplyin replacement only oil filter ofDG set of capacity 125 to 320 KVA 24 Supplyin replacement only oil filter ofDG set of capacity 30 to 63 KVA 25 M & Lin replacement for water pump assy for DG Set of capacity 125 to 320 KVA 26 M & Lin replacement for water pump assy for DG Set of capacity 30 to 63 KVA 27 M & Lin replacement for Radiator hose pipe for DG Set of capacity 125 to 320 KVA 28 M & Lin replacement fo Radiator hose pipefor DG Set of capacity 30 to 63 KVA 29 M & Lin replacement for Safety control valve DG Set of capacity 125 to 320 KVA 30 M & Lin replacement for Safety control valve DG Set of capacity 30 to 63 KVA 31 M & Lin replacement for flexible pipe for fuel pump to PT pump incl banjo washer for DG Set of capacity 125 to 320 KVA 32 M & Lin replacement for flexible pipe for fuel pump to PT pump incl banjo washer for DG Set of capacity 30 to 63 KVA 33 M & Lin replacement for flexible pipe for Disel tankto filter incl banjo washer for DG Set of capacity 125 to 320 KVA 34 M & Lin replacement for flexible pipe for Disel tankto filter incl banjo washer for DG Set of capacity 30 to 63 KVA 35 M & L in replacement for Air cleaner Filter for DG Set of capacity 125 to 320 KVA 36 M & L in replacement for Air cleaner Filter for DG Set of capacity 30 to 63 KVA 37 M & L in replacement for Automatic voltage regulator for DG Set of capacity 125 to 320 KVA 38 M & L in replacement for Automatic voltage regulator for DG Set of capacity 30 to 63 KVA 39 M & L in replacement ofSelf starter for DG setof capacity125 to 320 KVA as per existing make and cat part no- 40 M & L in replacement ofSelf starter for DG setof capacity30 to 63 KVA as per existing make and cat part no- 41 M & L in replacement of Dynamo for DG Set of capacity 125 to 320 KVA as per existing make. 42 M & L in replacement of Dynamo for DG Set of capacity 30 to 63 KVA as per existing make. 43 M & L in replacement ofFIPof capacity 125 to 320 KVA DG setas per existing make. 44 M & L in replacement ofFIPof capacity 30 to 63 KVA DG setas per existing make. 45 Supply and fixingin replacement Engine stop solined switch for DG Set of capacity 125 to 320 KVA as per existing make. 46 Supply and fixingin replacement Engine stop solined switch for DG Set of capacity 30 to 63 KVA as per existing make. 47 Supply and fixing in replacement Alternator Fly wheel ring gear for DG Set 125/100/63 as per existing make . 48 S&F in replacement for battery lead with terminal cable of copper conductor size of 19 SWG and 90cmm long as in repair completed as specified. 49 M&L in replacement forpower contactor 4 pole suitable for 320/250KVA DG AMF Panel . 50 M&L in replacement forpower contactor 4 pole suitable for 125/63KVA DG AMF Panel . 51 M&L in replacement forpower contactor 4 pole for 30/35/40KVA DG AMF Panel . 52 M&L in replacement for SMPS for320/250 KVA DG Set AMF panel 53 M&L in replacement for SMPS for 30 to 63 kvaKVA DG Set AMF panel 54 M&L in replacement for 12V SMPS for 30/35/40 KVA DG Set AMF panel 55 M&L in replacement forcurrent transformer 200/5 A set of threefor 320/250KVA DG AMF Panel . 56 M&L in replacement forcurrent transformer 200/5 A set of threefor 63/40/30KVA DG AMF Panel . 57 M&L in replacement forselector switch two way for 320/250/125KVA DGAMF Panel. 58 M&L in replacement forselector switch two way for 63KVA DGAMF Panel. 59 M&L in replacement for selector switch two way for 30/35/45KVA DGAMF Panel. 60 M&L in replacement for power fuse link with breaking capacity 80 KA for 320/250 KVA DGAMF Panel. 61 M&L in replacement for power fuse link with breaking capacity 80 KA for 63KVA DGAMF Panel. 62 M&L in replacement for relay with boardfor 320/250KVA DGAMF Panel. 63 M&L in replacement for relay with boardfor 63KVA DGAMF Panel. 64 M&L in replacement for relay with boardfor 30/40KVA DGAMF Panel. 65 M&L in replacement for controller circuit for 320/250KVA DGAMF Panel. 66 M&L in replacement for controller circuit for 30 to 63KVA DGAMF Panel. 67 Supply and fix in replacement battery of capacity 150 AH 12V complete all as specified. 68 Supply and fix in replacement battery of capacity 200 AH 12V complete all as specified. 69 Supply and fix in replacement battery of capacity 120 AH 12V complete all as specified. 70 Supply and fix in replacement battery of capacity 100 AH 12V complete all as specified. 71 Supply and fixing in replacement change over (Off Load/On Load type) switch 4 pole, 415 V, 100 Amp complete all as specified. 72 Supply and fixing in replacement change over(Off Load/On Load type) switch 4 pole, 415 V, 160 Amp complete all as specified. 73 Supply and fixing in replacement change over(Off Load/On Load type) switch 4 pole, 415 V, 400 Amp complete all as specified. 74 M & L in replacement for Turbo charger for DG Set cap 125 to 320 KVA as per existing make. 75 M & L in replacement for Turbo charger for DG Set cap 30 to 63 KVA as per existing make. 76 Supply and fixing in replacement amper meter for DG set as per existing make. 77 Supply and fixing in replacement water temp meter for DG Set as per existing make. 78 Supply and fixing in replacement frequency meter for DG Set as per existing make. 79 Supply and fixing in replacement Volt meter for DG set as per existing make. 80 M & L for building earthing in replacement complete with galvanised steel earth plate electrode 60 x 60x 6mm burried directly in ground (earth pit not less than 2.25 mtr deep below ground level) with top edged of the plate not less than 1.5 mtr below normal ground level,connected to galavanised iron earth lead by means ofbolt, nut, check nut and washer of galavanised iron strip 32x6mmas earthing lead as shown in Electrical Plate No 3 of SSR Part I connected to earthing test point all as specified or indicated including testing on completion including necessary excavation and earth work in soft/ loose soil, earth pit in PCC 1:3:6 typeC1 using 20mm stone aggreate, funnel, 20mm dia GI medium grade water pipe, GI medium grade earth lead protection pipe of suitable dia, CI frame and cover, wire, copper lugs,wire mesh, charcoal or coke and common salt in alterative layer all around the earth electrode compacted thickness 15 cm including excavation and earth work pit cover including disposal of surplus soil to a distance not excessding 50m, complete testing on completion all complete as shown in electrical plate No 3 of SSR Part I 2009 complete all as specified. 81 S&F in repair PVC insulated copper conductor multicore FRLS 3 core 4 sqmm for 1100V conforming to IS-694:2010 complete all as specified.
