Tender For Work Of Installing Lights In Municipal Area Mahwa District Dausa - Providing & Fixing of IK08, IP 66 protected LED Street Light Luminaire on existing bracket/pole. Fixture made of powder coated single piece pressure die cast aluminummaterial with heat dissipation fins on housing with UV stabilized PC (UV stablization report submitted for UV cover ) /Toughened Glass coverand secondary lens on each LED & should be SMD type of 3 to 5 watt each . The System efficacy >=125 lm/ wt and potted driver& has a unique BIS R number withInput Voltage AC 120 to 270 V AC with High voltage Cutoff @>=300 V AC and Auto resetting Safety , Power Factor >0.95 driverEfficiency >85%,THD(I) <10%Humidity 10% to 90% RH Working Temp -5C to 45C .driver current <750mA. The luminaireshall be BIS certified and Trade mark certified. Life ExpectancyEqual or more than 50000 burning hrs with Minimum 70% lumen maintened , CRI >70 and CCT 5700K +355K. Surge protection shall be min ≥ 4 KV internal and min 10 KV external inside driver compartment. driver should be Phase to phase protection of 440 V for 4 Hrs.Manufactures Word Mark/Name Engraved/Embossing on die cast housing to allow traceability/authenticity. Fixture shall be AS PER IS 10322 Complianced.OEM Must have its own in house NABL lab setup for all testing facilities forLED fixtures.(LM79/LM80) Certificate/ report with liable warranty of product/accessories from OEM shall be submitted. All as per pre approved by Engineer in-charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 2 LED Street Light fixture with Minimum lumen output 5600 lm 3 LED Street Light fixture with Minimum lumen output 3700 lm 4 LED Street Light fixture with Minimum lumen output 8700 lm 5 Providing & Fixing of Street light bracket made out from following size of B class , Medium class G.I. Pipe confirming to IS : 1239 P - 1 ( 2004 ) with heavy duty pole clamp, Saddles suitable fastners etc. as required. All as per pre approved by Engineer in-charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR .40 mm Dia. 6 Providing & Fixing of Street light bracket made out from following size of B class , Medium class G.I. Pipe confirming to IS : 1239 P - 1 ( 2004 ) with heavy duty pole clamp, Saddles suitable fastners etc. as required. All as per pre approved by Engineer in-charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR .32 mm Dia. 7 Supplying and drawing FR PVC insulated & unsheathed flexible copper conductor as per PWD specification for electrical Works with ISI marked (IS:694) and as per IS 8130 : 2013 of 1.1 kV grade . Wire should be made from99.90 % purity copper, class 5 stranding in acc. to IS:8130/IEC 60228 forlower watt loss , oxygen free for less chances of oxidization, insulation PVC type A/C/D , flame retardant as per IS 10810-53, better amperage rating as per IS:3961 part 5,in existingsurface or recessed PVC/ MS conduit/casing capping making connections with Copper Lugs of suitable size, Ferrules,testing etc. as required. OEM Must have its own in house NABL lab setup for all testing facilities for wires. For additional technical parameters of product / work refer Annexure A attached with this BSR 12x 1.5 sq.mm 8 Supplying and drawing ofXLPE insulated LT Aerial bunched Aluminium conductor cable confirming to IS 14255/1995 and IS 398 (Pt-4)/ 1994 and as per Discom Specs. on existing cross arms through I hook with all necessary T&P required including binding and twisting etc. complete in all respect as required. All as per pre approved by Engineer in-charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR .1X25sq.MM.+1X25 sq. mm. (Insulated) 9 Supply and fixing of LT porcelain shackle insulator as per IS:1443 1979 and as per Discoms standard specifications, suitable for working voltage 1100 volts including all accessories like GI Hardware fittings confirming toIS:7935/1975 (latest amended) Nut, Bolt etc. as required. All as per pre approved by Engineer incharge.For additional technical parameters of product / work refer Annexure A attached with this BSRSuspension clamp with yey hook & pole clamp 10 Supply and installation of spike of M.S. rod 20mm dia 3.0mtr. long for earthing of (tower/pole) drive into earth by mechanical means sturcture connection the spike with cross arm top hamper PCC pole, lattics tower to earth etc. completeas per technical specification of DISCOM. 11 Supply & Laying following size B class ,G.I. Pipe confirming to IS : 1239 P - 1 ( 2004 ) with accessories like bend, socket etc.for laying earth conductor/ strip / cable in ground/ surface/ recess as required.All as per pre approved by Engineer in-charge.(Earth Excavation will be Paid Extra)All as per pre approved by Engineer in-charge.For additional technical parameters of products/ work, refer Annex ure A attached with this BSR .6 SWG G.I. ( Hot Dipped) Wire 12 Providing & Fixing ofAC operated heavy duty 230 /440 Volt power contactor as per PWD specification for electrical Works, ISI marked IS/IEC 60947-4-1 : 2000 having provision of mechanical interlocking, auxilary contacts, Din rail mounting type including making connections, testing etc. as required.All as per pre approved by Engineer in-charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR .4 pole Power contactors with following ac 1 rationg 63 Amp 13 SITC of3 /4pole current limiting Moulded case circuit breaker (MCCB) made of flame retardent & heat resistant materialhaving following current rating, short circuitbreaking capacityat 440/415 V, 50 Hz; O/L & S/C settings , conforming to IS/IEC 60947 P -2 :2003 with frontface and centralised adjustable, trip free mechanisum, true contact position indicator,line load interchangeability,designed for both horizontal & vertical mounting without any adverse effect on electrical performance, suitable for operation upto 55 degree and without derating upto 40 degree,pollution degree 3, having positive isolation capability, push(test) to trip, trip time less then 10 ms under s/c condition, Breaking capacity Ics = 100% ICU. U imp =8 KV, rated insulation voltage690 V.provision for UVR , shunt trip , earth fault trip, door interlock, pad lock & rotary handle , including making connectionsetc. as required.OEM shall have submitNABL / CPRI / ERDA accrediated lab type test certificate before execution All as per pre approved by Engineer in-charge. For additional technical parameters of product / work refer Annexure A attached with this BSRpre approved by Engineer in-chargeup to 100 Amp , 10 kA, fixed O/L & fixed S/C setting 14 Providing & Fixing of 240/415 V isolatorISI marked IS:13947 III/conforming to IEC 60947-3, suitable for AC22A utilization category, 4KV impulse withstand voltage,true contact indication,Red colour dolly / lever shall have single mould covering overall poles for operation , two position din rail mounting,minimum phase termination capacity of 35sq.mm.IP 20 contact protection and fitted in existing distribution board / sheetincluding making connections, testing etc. as required. OEM shall have submitNABL / CPRI / ERDA accrediated lab type test reports& All as per pre approved by Engineer in-charge.For additional technical parameters of product / work refer Annexure A attached with this BSRFor pole Isolator 63 A rating 15 SITC of IP-42 and general construction confirming to IS:8623 : 1993, wall/ free standing floor mounted dust and vermin proof compartmentalisedcubical panel as specifications andOther parameters requiredas per point (a) ,(b), (c),(d), (e), (f), (g), (h) as below:- (a)Thickness of CRCA sheet shallbe 2.0 mm,cable alley compartments having concealed hinged type doors with key type lock with / withoutdetachable extension type structure. Removable 3 mm. thick sheet steel gland plates with appropriate size of knockouts for cables shall be provided (b)complete panel shall undergo a process of degreasing, Water rinsing, Activation, erusting,pickling in acid bath, phosphatising & shall be subjected to nine tank process and then Powder coated with approved shade of minimum 70 microns on both side of panel.The panel having PE foam/ Neoprene rubber gasket of not less than 3mm thickness ,required hardware , concealed hinged door with key type locking arrangement for equipment/switchgear earthed with 2.5 sq.mm braided copper wire. [c)Interconnection between bus bar and switchgears /cable shall be rigidly supported and made out by flexible copper wires (up to 63 amp ) and by solid bus bar(>63 amp ) . control wiring will be carried out with 1.5 Sq.mm, Earth wire with 2.5 Sq.mm and CT with 2.5 sq.mm flexible copper wire only.All joints / interconnections of copper bus bar shall be dully tinned . Clearance between main bus bar and risers / metal parts shall be at least 10 mm additional to width of bus bar Bus bar is insulated by Heat Shrinkable sleeves . Earth and Neutral bus bar shall be half of the size of phase bus bar. ( Cost of Bus bar/ Flexible wire for Interconnection between Main busbar and Switchgearis to be Paid Extra )(d)Wiring between components within switchgear and Incoming / outgoing cableshall be done through the terminal block only. Direct connection shall not be permitted. Each terminal block shall be one piece moulded, barrier type, 650 volt grade, complete with washers, heads, studs with two nuts and identification strips and shall have adequate continuous current rating. For tap-offs, adjacent terminals with shorting strips shall be used. 10% Spare terminal blocks shall be provided. Wire identification on marking strip shall correspond to the designation of the wiring diagrams. All wire terminals on the equipment shall also be marked with designation corresponding to those of the wiring diagram. (e)All wiring shall be enclosed in plastic channels and neatly bunched and closed in metering chamber, Wiring between terminals of various devices shall be ‘point to point’ (no wire splitting or tee connections) with wires neatly trucked along the back of the panels, adequately supported to prevent sagging. (f)Floor mounted panel shall be mounted on Base frame of ISMC channel size 100 x 50 x 5 mm( to be paid Extra )(g) Tests: The insulation resistance (with 1000 V Megger) and High voltage Power frequency test (by applying a voltage of 2.5KV for one minute) shall be measured between phases, between phase and neutral and between phase and earth. both before and after high voltage power frequency test. The insulation resistance shall not be less than three megaohm. CT Secondary current injection test shall also be carried out. (h) only outer surface area on all sides shall be measured & panel to be fabricated only from CPRI approved fabricator only (CPRI Test certificates to be submitted)All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 16 Providing & Fixing of 240/415 V AC MCB with positive isolation of 10 kA breaking capacity (B/ C/D tripping characteristic as per type of load andsite requirement) 4 KV impulse withstand voltage, ISI marked IS 8828(1996) / conforming to IEC 60898-1 2002, IEC 60947-2, low watt losses, trip free mechanisum , energy limiting ofclass 3 as per IEC,minimum phase termination capacity of 35sq.mm. , conductor line load reversibility , IP 20 contact protection and fitted inexisting distribution board/sheets, minimum electrical operation 20,000 upto 20 A rating and 10,000 upto 63 A, 5000 for 80 A & above ratingincluding making connections, testing etc. as required. OEM shall have submitNABL / CPRI / ERDA accrediated lab type test reports& All as per pre approved by Engineer incharge. For additional technical parameters of product / work refer Annexure A attached with this BSR single opole McB (With B/c Curve tripping characteristics )6 A to 32 A rating 17 50/63 Arating 18 Supplying and fixing of Aluminium (IEC 60105 ISO 209-1,2) / Copper (IEC 60028) bus bar by means of SMC / DMC type insulatorwith standard short circuit withstand capacity, high tensile nuts and bolts spring washers in existing panel including bending , cutting in required shape and size and colour coding with heat shrinkable PVC sleeves. All as per pre approved by Engineer in-charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR .One day & week reserve (Analog type )
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