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Fabrication and Erection (Major & General Jobs)-Replacement of worn out M.S. vertical supporting channels & side plate of final molasses storage tank with M.S Plate and channels. 2 Replacement of worn outRoofof final molasses storage tank with M.S Plate 4/5/6mm and Supporting Channel /Angle. 3 Dismantling ,fabrication & Erection of top MS conePan Shell (10mm/12mm) 4 Dismantling ,fabrication and erection of outer body shell of pan from MS plate 10mm/12mm 5 Strengthening of pan’s shell with angle and channels in round shape with MS angle 75x75mm and Dia 4.34 mtr. (3 rounds) 6 Strengthening of Evaporator shell with angle and channels in round shape with MS angle 75x75mm and Dia 2.80 mtr. (3 rounds) 7 Dismantling ,fabrication & Erection of Top cone below save –alof Evaporator 8 Dismantling, Fabrication, Erection of Complete Save all (existing design) of evaporators including top plate, inner and outer shell. 9 Dismantling, Fabrication, Erection of umbrella of save al of Evaporators body as per existing design including all supporting. 10 Dismantling, Fabrication and erection of Quad condensate tank/ Syrup Bottle including all connection. Approx. Size Dia509mmxlength 1800mm 11 Dismantling, Fabrication, Erection of Stirrer(Fan) of Aeration Tankat ETP as per existing Design including complete commissioning and trial 12 Dismantling, Fabrication, Erection of Hot water Weighing tank of water weighing scale. Dia 1.6 mtr x 1.5 height X cone 1 mtr length .The Erection work for this job will also include all connections which are dismantled during dismantling. 13 Dismantling, Fabrication, Erection of Mix juice Weighing tank of Juice weighing scale. Dia 2 mtr x 1.5 height X cone 1 mtr length .The Erection work for this job will also include all connections which are dismantled during dismantling. 14 Dismantling, fabrication & Erection of Juice feed boxes of juice heater double beat valve. The Erection work for this job will also include all connections which are dismantled during dismantling. 15 Dismantling, fabrication & Erection of absorption tower of Juice Sulphiter. The Erection work for this job will also include all connections which are dismantled during dismantling 16 Dismantling, Fabrication & Erection of worn out Stainer of Mix juice tank/ Sulphited Juice tank / Syrup Tank. 17 Dismantling, fabrication and Erection of the sulphur furnace with existing design (By 16 mm & 12mm MS plate) This work include dismantling and Erection of all connections, man hole, flanges etc of sulphur Furnace. 18 Dismantling, fabrication and Erection of Melter of Sulphur furnace as per Existing design. This work include dismantling and Erection of all connections, man hole, flanges etc. 19 Dismantling, fabrication and Erection of Scrubber of Sulphur furnace as per Existing design. This work include dismantling and Erection of all connections, man hole, flanges etc . 20 Dismantling, Fabrication & Erection of Dorr coils(Nipple/Flange/ reducer rates as per general fabrication, Erection Rates ) 21 Dismantling , Fabrication & erection of bottom of 2ndcompartment of dorr clarifier 22 Dismantling ,fabrication & erection of the outer shell of dorr clarifier 23 Dismantling & erection of top of top compartment. 24 Dismantling & erection of shell of foam chamber. 25 Dismantling, fabrication and Erection of Mud tank below RVF including all connections. 26 Dismantling, fabrication and Erection of worn out Heavy / Light Vacuum tank of RVF including all connections. 27 Fabrication & Erection of common juice heater pit tank with top cover and condensate pipe line along with partition plate for sealing in tank, fabrication, erection of bed for motor, fitting of pump, motor with suction and delivery lines inlcudling all connections 28 Fabrication & erection of coil of juice heater size 2” along with required connections from the juice heatershell 29 Dismantling ,fabrication & Erection Outer body shell of juice heater 30 Fabrication & Erection of commonvapourdistribution header after external catchersemi- kestner along with all necessary connections as per drawing 31 Fabrication & Erection of filter Juice Sealing Bottle of receiving pit for vacuum filter. The Erection work for this job will also include all connections which are dismantled during dismantling. 32 Dismantling fabrication and Erection of filtrate juice receiving pit tanks for vacuum filter. 33 Dismantling fabrication and Erection ofbagacillo pipe line from MS plate 3 mm 34 Dismantling, Fabrication & Erection of Bagacillo Cyclone. 35 Dismantling, Fabrication & Erection of Bagacillo Chute. 36 Dismantling, Fabrication & Erection of Bottom trough of Mud Mixer for RVF. 37 Dismantling, Fabrication & Erection of screw conveyor of Mud Mixer. 38 Dismantling, fabrication and Erection of MS vapour pipe of different sizes.Dia- 1050mm 39 Dia - 900mm 40 Dia - 720mm 41 Dia – 670mm 42 Dia – 520mm 43 Dia – 420mm 44 Dismantling, Fabrication & Erection Vapour/Exhaust pipe bend Dia900mm 45 Dia - 1050mm 46 Dia - 720mm 47 Dia – 620mm 48 Dia – 520mm 49 Dia – 420mm 50 Dismantling, fabrication and Erection of distance piece of MS vapour pipe length up to1.0 to1.5 mtr.Dia- 1050mm 51 Dia - 900mm , 52 Dia - 720mm 53 Dia – 620mm 54 Dia – 520mm 55 Dia – 420mm 56 Dismantling of MS/CI condenser cone of Pans 57 Fabrication of MS condenser cone ofPans 58 Erection of MS/CI condenser cone of Pans 59 Dismantling, Fabrication, Erection of umbrellas of pan save all as per existing design including all supporting. 60 Replacement of worn out portion of bottom, side plate & supporting angle/channel of syrup and molasses tank at Pan station . 61 Replacement of M.S bottomGutter of Crystallizer station and other factory units. 62 Replacement of worn out portion ofbottompan saucer. 63 Dismantling, fabrication and Erection of downtake of Pan from 10/12mm plate. 64 Replacement of Feed box of Pans including all connections. 65 Dismantling, fabrication and ErectionbottomDistributor of pans 66 Dismantling, Fabrication & Erection of Worn out portion of molasses conditioner. This work includes dismantling and Erection of all connection pipes and their drive unit. 67 Dismantling, fabrication and Erection of worn out bottom portion of crystallizer 68 Dismantling, Fabrication and Erection of worn out portion of C-Vacuum Crystallizer. 69 Replacement of crystallizer arms along with supports from 75x75mm M.S angle.(1)Dismantling. 70 (2) Fabrication. 71 (3) Erection. 72 Dismantling, fabrication & Erection of cooling coils3” of Crystallizer including all connections. 73 Dismantling and Erection of MS branch pipes of spray pond. This work includes all connections of clusters. 74 Dismantling of CI/MS main pipeline spray pond 75 Dismantling fabrication & Erection of suction pipes of injection pumps with stainer. 76 Dismantling fabrication & Erection of suction pipes of Spray pumps with stainer. 77 Dismantling, Fabrication Erection of worn out Bottom half portion of A / B magma mixture including allconnections. 78 Dismantling, Fabrication and Erection of worn out Bottom half portion of A pug mill including all connections. 79 Dismantling, Fabrication and Erection of worn out Bottom half portion of A pug mill including all connections. 80 Dismantling, Fabrication & erection of worn out A-magma mixture complete including all connections 81 Dismantling ,fabrication& erection of sugar melter pump strainer all connections 82 Fabrication and Erection ofBed for pump and motor of magma mixture alongwith suction and delivery pipe lineconnections, alignment of motor with pump etc 83 Dismantling, Fabrication and Erection of bottom dischargechute of continuous centrifugal machine 84 Dismantling , Fabrication & erection of ammonia coils of pans from MS pipe dia 3 including all connection 85 Dismantling and erection of new tube plate (top andbottom ) of quad body no 3rdincluding all connections, Dismantling and erection distributor and ammonia pipe line 86 Dismantling, fabrication & erection of new calendria shell from 10mm / 12mm ms plate (top and bottom ) of pan no. 3rdincluding all connections, Dismantling and erection distributor and ammonia pipe line 87 Dismantling & Transportation of juice heater of capacity heating surface area 120m2 including all valves, Double beat valves, coiles, covers, cover arms at batala sugar mills and transport same to budhewal sugar mills 88 Dismantling & erection of juice heater of capacity heating surface area 120m2 including all valves, double beat valves, coils, cover, cover arms at budhewal sugar mills 89 Dismantling, Fabrication & Erection of circular rings of syrup sulphitor from ms plate 8mm/ 10mm 90 Fabrication & erection of beds for pump and motor etc 91 Dismantling & erection of crystallizer shaft including arm and all connection, fitting 92 Dismantling, Fabrication & Erection cane cutter hoods from 8-10mm thick plate with ms angle etc 93 Dismantling & erection of expansion joint of power turbine exhaust line 94 Replacement of side plate of cane carrier chain / RBC and trough of RBC / bagasse elevator / cross RBC 95 Replacement of channel and I - Beam of RBC / Cane Carrier / Bagasse Elevator / Cross RBC runner 96 Dismantling, Fabrication Erection of Juice tray of mill no. 3 from SS plate 97 Dismantling, Fabrication Erection of Juice tray of mill no. 3 from MS plate 98 Fabrication of screw conveyor of mill house 99 Dismantling, Fabrication & erection of screw conveyor trough of mill house 100 Dismantling, erection of screw conveyor 101 Fabrication and erection of screw conveyor (APCD) plant including motor and gear fitting 102 Replacement of Bush of crystallizer s central shaft at drive end 103 Replacement of Bush of crystallizer s central shaft at Non - drive end 104 Dismantling, Fabrication erection of ash hopper of boiler (pyjamas) cone with chute bottom portion (cone tapper portion size 15 approximate) 105 Repair of ratary bagasse fedders of boilers 1) Body 106 Rotor 107 Dismantling fabrication & erection of bagasse shoot for boiler furnace 108 Dismantling fabrication & erection of FD duct portion at the entrance of furnace 109 Replacement of side plate 3mm / old M.S plate of boiler (with MS plate & supporting angle / flat) 110 Dismantling, fabrication & erection of worn out ducting of boiler & APCD including angle, Channel, Flats & flangers 111 Dismantling fabrication and erection of top cone of scrubber of APCD plant 112 Dismantling, Fabrication & erection damper of boiler ducting 113 Dismantling fabrication & erection of expansion joint of boiler ducting (3.360 mtr x 1.260 mtr) 114 Replacement of MS gutter of APCD plant from wet scrubber to Ash Pits 115 Dismantling fabrication & erection of damper of rotary bagasse feeder 116 Dismantling, fabrication & erection of worn out portion of ID and APCD fan casing 117 Replacement of sieve plates of APCD scrubber This job also includes 10/12 mm holes (324 holes per square ft. ) drilling in plates 118 Baffle plates (MS flat 65 x 6mm) of demister in wet scrubber 119 Repair/ replacement of worn out portion of wet scrubber of boiler No. 1 & 2 120 Dismantling, fitting & expansion of air heater tubes with IBR welder 121 Replacement of G.I Sheet Gutter of factory building 122 Replacement of worn out of M.S Runner of inter carrier, elevator, RBC, cross carrier & cane carrier chains 123 Fabrication and erection of discharge bagasse chute between last mill and bagasse elevator 124 Part(B)General JobJuice heater/V.L.J.H. SS tubes 1) Dismantling 125 2) Fitting 126 3) Expansion 127 Semi kestner SS tubes 1) Dismantling 128 2) Fitting 129 3) Expansion 130 Quad bodies SS tubesQuad 1st to 4th 1) Dismantling 131 2) Fitting 132 3) Expansion 133 Pans SS/Brass tubesPan1st to 5th 1) Dismantling 134 2) Fittings 135 3) Expansion 136 Welding joints of water, juice, vapour and exhaust pipe lines of all sizes 137 MS Pipe line 1/2 to 12” dia1) Dismantling 138 2) Erection 139 SS Pipe line 1/2 to 12” dia1) Dismantling 140 2) Erection 141 CI Pipe line 1/2 to 12” dia1) Dismantling 142 2)Erection 143 CI Pipe line above 12” dia1)Dismantling 144 2)Erection 145 MS Pipe line above 12” dia from MS plate (other than vapour pipe of pan and quad)1)Dismantling 146 2)Fabrication 147 3)Erection 148 MS Bend upto 12” dia1)Dismantling 149 2)Fabrication 150 3)Erection 151 MS Bend above 12” dia from MS plate (other than V.P. pans & quad) 1)Dismantling 152 2)Fabrication 153 3)Erection 154 CI Bends sizes 1” to 12”1)Dismantling 155 2) Erection 156 Dismantling, Fabrication& Erection of M.S(all sizes)1) Tee, 157 2) Nipples, 158 3) Crosses 159 4) Reducers 160 5) Elbow 161 Dismantling, Fabrication& Erection of S.S(all sizes)1) Tee, 162 2) Nipples, 163 3) Crosses 164 4) Reducers 165 5) Flange 166 6) Elbow 167 7) Bend 168 Replacement of worn out MS Cone(all sizes) 169 MS Flanges(all sizes)1)Dismantling 170 2)Fabrication 171 3)Erection 172 Dismantling , fabrication and erection of Man Holes(all sizes) 173 1) Dismantling of platform. 174 2) Fabrication & Erection of platform 175 M.S. Tankhaving round & rectangular bottoms1)Dismantling 176 2)Fabrication 177 3)Erection 178 M.S. Tankhaving conical bottoms1)Dismantling 179 2)Fabrication 180 3)Erection 181 M.S Structure Trusses, Perlins, Columns & Beams (Factory Building)1)Dismantling 182 2)Fabrication 183 3)Erection 184 Strengthening/ replacement of L-bracket/support between column and beam of factory building structure 185 Platform railing from old pipe & angle 1) Dismantling 186 2) Erection 187 Electric panel ,DB and other machinery shed GI/ACC/MS sheet1)Dismantling 188 2) Fabrication 189 3) Erection 190 Patch work of any part of any equipment with 3mm to 10mm thick plate max. upto 1 sq meter 191 Dismantling of sluice valve/ angle valve/ N.R.V. 192 Erection of sluice valve/ angle valve/ N.R.V. ,Butterfly Valve 193 Replacement of Rail line of caneun-loaderwith 50mm square bar 194 Dismantling, Erection of complete calenderia including tube plates and all necessary connection 195 Dismantling, Erection and Fabrication of So2 furnance cooling jacket. 196 Dimantling , cleaning &fitting of syrup line from syrup sulphiter to pan station 197 Dismantling & fitting of Dorr clarifiers juice coils 198 Replacement of RVF agitator 199 Dismantling of pans old discharge valve and fitting of new butterfly valve 200 Separation of existing pug mill with shaft with each drive into two parts (fore worker & after worker) 201 Replacement of oil trough of crystallizer 202 Replacement of crystallizer massecuite gate 203 Dismantling of existing gear of crystallizer shaft drive & fitting of new planetary gear 204 Replacement of crystallizer shaft drive gear with new one
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