Military Engineer Services-MES has published Repair / Maintenance Of Eot/Hot Crane In Tech Area At Af Stn Ambala And In Tech Bldg At Site Iii Under Ge ( Af ) Ambala Repair / Maintenance Of Eot/Hot Crane In Tech Area At Af Stn Ambala And In Tech Bldg At Site Iii Under Ge ( Af ) Ambala. Submission Date for this Tender is 27-04-2021. Cranes Tenders in GE AF AMBALA Haryana. Bidders can get complete Tender details and download the document.
Sr No | CorrigendumDate | Corrignedum | CorrigendumType | NewSubmissionDate |
1 | 20-Apr-2021 | Bid Auto Extn Corrigendum | Bid Auto Extn Corrigendum | 27-04-2021 |
NAME OF WORK : REPAIR / MAINTENANCE OF EOT/HOT CRANE IN TECH AREA AT AF STN AMBALA AND IN TECH BLDG AT SITE III UNDER GE (AF) AMBALA | |||||
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Sl. No. | Item Description | Item Code / Make | Quantity | Units | |
1 | 1 | Overall accessed maintenance cost for maintenance of electrically operated over head travelling cranes flame proof type (EOT) double girder type of 10.0 tonne capacity installed at site-III comprising of electric motor for long travel, hoist motion, creeping micro speed and electrical control panel consisting of MCCBs/main switches, step down transformer, contractors, HRC fuses & mechanical wire rope with drum, brake unit, gear boxes, oil levels, motor bed ends, electrical control cables etc (to be quoted as accessed on the basis of value of EOT crane ie Rs. 50,48,500/-) through out the time period of the contract comprising of material, labour and T&P for routine, periodical, preventive maintenance or breakdown repair to make EOT crane functional at all time all as specified and directed by the Engr-in-charge.\nNote: \n(i) All spare parts required during maintenance shall deemed to be included in quotede rates.\n(ii) The maintenace of crane throughout the contract period shall be responsibiluty of contractor shall quoted accordingly. \n(iii) The complaints shall be attended by the contractor within three hours. A penalty of Rs. 500/- per hour will be recovered/made for not attending the complaint/non rectification of fault beyond Three hours upto 12 hours, after intimation of concerned AGE/JE in writing.\n(iv) A penalty of Rs. 6000/- per day (for every 24 hours) will be made for not attending the complaint beyond 12 hours.\n | item1 | 4 | Each Job |
2 | 2 | Servicing,repairing & maintenance of electrically operated over head travelling cranes (EOT), double girder type (Normal/Flame proof ) of 5.0 tonne capacity installed at Site III (Baknaur) and at R&D Ambala comprising of electric motor for long travel, cross travel, hoist motion, creeping micro speed and electrical control panel consisting of MCCBs /Main switches , step down transformer, contactors, HRC fuses & mechanical wire rope with drum, brake unit, gear boxes, oil levels, motor bed ends, electrical control cables etc including lubrication/ greasing/ oiling complete for smooth operation of cranes by skilled service engineer/mechanic complete all as specified & as directed. | item2 | 3 | Each Job |
3 | 3 | Servicing,repairing & maintenance of electrically operated over head travelling cranes flame proof type (EOT), double girder type of 2.5 tonne capacity installed at WWR Bldg in BD-I comprising of electric motor for long travel, cross travel, hoist motion, creeping micro speed and electrical control panel consisting of MCCBs /Main switches , step down transformer, contactors, HRC fuses & mechanical wire rope with drum, brake unit, gear boxes, oil levels, motor bed ends, electrical control cables, etc including lubrication/ greasing/ oiling complete for smooth operation of cranes by skilled service engineer/mechanic complete all as specified & as directed. | item3 | 3 | Each Job |
4 | 4 | Servicing,repairing & maintenance of electrically operated over head travelling cranes (EOT), double girder type(Normal/Flame proof) of 2.0 tonne capacity installed at MMPU & RSM Bldgs BD-I, compressed gases yard comprising of electric motor for long travel, cross travel, hoist motion, creeping micro speed and electrical control panel consisting of MCCBs /Main switches , step down transformer, contactors, HRC fuses & mechanical wire rope with drum, brake unit, gear boxes, oil levels, motor bed ends, electrical control cables,etc including lubrication/ greasing/ oiling complete for smooth operation of cranes by skilled service engineer/mechanic complete all as specified & as directed.\nNotes for Srl No 2.00 to 4.00:- \n(i) Spare parts replaced shall be measured and paid separately .\n(ii) The record of servicing shall be maintained by the contractor and shall be produced at the time of payment duly signed by the users, AGE and contractor .\n(iii) The parts to be checked included in the quoted rates :- \n(a) Motors- Check terminal connections slip rings, carbon bushes alignment of motors, couplings, clutches, brakes if any tight/adjust if required.\n(b) Wire Rope – Check lubrication and number of broken wires. \n(c) Hook – Check for free rotation of hook, lubrication/ greasing/ oiling of moving parts.\n(d) Electrical – Check contactor tips limit switch operating mechanism including connections & testing of LT panel of crane complete.\n(e) Cleaning of all parts and rail/wheel of cranes.\n(f) Checking of all movement i.e Long Travel, Cross travel/ lifting and/or any other part(s) as decided by the GE/AGE.\n(g) Oiling/greasing of bearing of all wheel LT/CT motion mechanism included in the quoted rate.\n | item4 | 22 | Each Job |
5 | 5 | Material and labour for Load testing of EOT Gantry for cranes of 10.0 tonne capacity at full load capacity including making arrangements of dead load complete all as specified and as directed. | item5 | 4 | Each Job |
6 | 6 | Material and labour for Load testing of EOT Gantry for cranes of 5.0 tonne capacity at full doad capacity including making arrangements of dead load complete all as specified and as directed. | item6 | 3 | Each Job |
7 | 7 | Material and labour for Load testing of EOT Gantry for cranes of 2.0/2.5 tonne capacity at full load capacity including making arrangements of dead load complete all as specified and as directed. \n \n | item7 | 35 | Each Job |
8 | 8 | Material and labour for brake adjustment of any crane of any capacity including load testing in presence of user / GE's rep complete all as specified and as directed. \nNotes for Srl No 5.00 to 8.00: -\n (i) The load for load testing and shifting arrangements of load shall be made by the contractor and quoted rates are deemed to be included for this aspect. \n(ii) The load testing for LT/CT/hoist motion shall be done in the presence of Users and a rep detailed by the GE . \n(iii) A performa for load testing of each crane shall be maintained and all the parameters mentioned in the performa shall be tested by the contractor and the record of load testing shall be maintained,duly signed by all concern. \n | item8 | 2 | Each Job |
9 | 9 | Attending complaints of EOT/HOT crane at AF STN Ambala, of any capacity, of any nature on emergency call given by concern Engr-in-Charge, JEs by providing skilled service engineer/ mechanic for locating the electrical and mechanical fault and rectification the fault on the same day to the entire satisfaction level of the executives complete all as specified and as directed. \nNotes:- \n(i) Spare parts required for rectification of fault shall be measured and paid separately as supply and fixing in replacement. \n(ii) The complaints shall be attended by the contractor within three hours. A penalty of Rs. 500/- per hour will be recovered/made for not attending the complaint/non rectification of fault beyond Three hours upto 12 hours, after intimation of concerned AGE/JE in writing. \n(iii) A penalty of Rs. 6000/- per day (for every 24 hours) will be made for not attending the complaint beyond 12 hours. (iv) The contractor will be responsible for providing T & P to the personal deployed, as per requirements for rectifying the fault(s).\n(v) If the nature of fault for which rectification is involved comes beyond the scope of contract , the same shall not be considered for any type of penalty.\n(vi) Site visit by the contractor /service engineer / mechanic for any number of time requierd to make EOT crane serviceable condition /upto satisfaction of user will be considered only one job, cost deemed to be included in quoted rate.\n(vii) Any minor parts which is not included in BOQ but required for satisfactory operation of EOT crane deemed to be included in quoted rate. \n | item9 | 30 | Each Job |
10 | 10 | Supply and fixing in replacement HRC fuse contacts suitable for 2.0 to 5.0 ton EOT gantry with base, 5 to 16 Amp capacity complete all aspecified and as directed.\n | item10 | 6 | Each |
11 | 11 | Supply and fixing in replacement step down transformer suitable for 2.0 to 5.0 ton EOT gantry complete all as specified and as directed.\n | item11 | 3 | Each |
12 | 12 | Supply and fixing in replacement single phase preventer suitable for 2.0 to 5.0 ton EOT gantry complete all as specified and as directed.\n | item12 | 3 | Each |
13 | 13 | Supply and fixing in replacement timer relay suitable for 2.0 to 5.0 ton EOT gantry complete all as specified and as directed.\n | item13 | 2 | Each |
14 | 14 | Supply and fixing in replacement HRC fuse contacts suitable for 2.0 to 5.0 ton EOT gantry with base, 20 to 40 Amp capacity complete all aspecified and as directed.\n | item14 | 4 | Each |
15 | 15 | Supply and fixing in replacement brake shoe thrust assembly with lining set suitable for main hoist and for vertical drive of size 2.0/2.5 ton capacity complete all as specified and as directed. | item15 | 2 | Each |
16 | 16 | Supply and fixing in replacement brake shoe thrust assembly with lining set suitable for main hoist and for vertical drive of size 5.0 ton capacity complete all as specified and as directed. | item16 | 1 | Each |
17 | 17 | Supply and fixing in replacement brake liners of elctro thruster brake assembly for crane of capacity 2.0/2.5 ton complete all as specified and as directed. | item17 | 2 | Each |
18 | 18 | Supply and fixing in replacement brake liners of elctro thruster brake assembly for crane of capacity 5.0 ton complete all as specified and as directed. | item18 | 1 | Each |
19 | 19 | Supply and fixing in replacement flame proof push button for pendant and making necessary connections including testing complete all as specified and as directed. | item19 | 7 | Each |
20 | 20 | Supply and fixing in replacement flame proof emergency stop switch for pendant and making necessary connections including testing complete all as specified and as directed. | item20 | 2 | Each |
21 | 21 | Supply and fixing in replacement contactor 3 phase, 415 volts, 30 Amps, type ML 2 complete all as specified and as directed.\n | item21 | 7 | Each |
22 | 22 | Supply and fixing in replacement contactor 3 phase, 415 volts,16 Amps, type ML 1 complete all as specified and as directed. \n | item22 | 6 | Each |
23 | 23 | Supply and fixing in replacement contactor 3 phase, 415 volts,12 Amps, type ML 0 complete all as specified and as directed. \n | item23 | 5 | Each |
24 | 24 | Supply and fixing in replacement over load electro pneumatic relay contactor, mounting type,capacity 8-12 Amps complete all as specified and as directed. \n | item24 | 2 | Each |
25 | 25 | Supply and fixing in replacement over load electro pneumatic relay contactor, mounting type,capacity 5-8 Amps complete all as specified and as directed. \n | item25 | 2 | Each |
26 | 26 | Supply and fixing in replacement over load electro pneumatic relay contactor, mounting type,capacity 2-3 Amps complete all as specified and as directed. \n | item26 | 2 | Each |
27 | 27 | Supply and fixing in replacement over load electro pneumatic relay contactor, mounting type,capacity 1.25 to1.5 Amps complete all as specified and as directed. \n | item27 | 2 | Each |
28 | 28 | Supply and fixing in replacement breaking resister 415 Volts,3 phase, for 2 HP Motor capacity complete all as specified and as directed.\n\n | item28 | 2 | Each |
29 | 29 | Supply and fixing in replacement breaking resister 415 Volts, 3 phase, for 3 HP Motor capacity complete all as specified and as directed. \n | item29 | 2 | Each |
30 | 30 | Supply and fixing in replacement breaking resister 415 Volts, 3 phase, for 5 HP Motor capacity complete all as specified and as directed. \n | item30 | 2 | Each |
31 | 31 | Supply and fixing in replacement flame proof limit switch, 40 amps rating with one NO & one NC for long travel & cross travel complete all as specified and as directed. \n | item31 | 3 | Each |
32 | 32 | Supply and fixing in replacement flame proof limit switch,40 amps rating with rotory gear of main hoist complete all as specified and as directed. \n | item32 | 3 | Each |
33 | 33 | Supply and fixing in replacement variable speed drive in weather proof sheet metal enclosure suitble for electric operated 2.0 / 2.5 tonne capacity of 3 HP crane installed at site to control cross travel speed and making necessary connections including testing complete all as specified and directed. | item33 | 2 | Each Job |
34 | 34 | Supply and fixing in replacement variable speed drive in weather proof sheet metal enclosure suitble for electric operated 2.0 / 2.5 tonne capacity of 5 HP crane installed at site to control cross travel speed and making necessary connections including testing complete all as specified and directed. | item34 | 2 | Each Job |
35 | 35 | Supply and fixing in replacement flame proof pendant suitable for 2.0/2.5 ton capacity gantry complete all as specified and as directed. \n | item35 | 2 | Each |
36 | 36 | Supply and fixing wheel bearing size 6207 after taking down unserviceable / wornout wheel bearing as existing at site complete all as specified and as directed. | item36 | 6 | Each |
37 | 37 | Taking down/out existing long travel wheel, cross travel wheel from gantry for repair by filling of bronze material by welding & brazing, turning, grinding and refixing the same to make it functional complete all as specified and as directed. \nNote: Cost of To & Fro to workshop shall deemed to be included in quoted rate. | item37 | 12 | Each Job |
38 | 38 | Rewinding of motor capacity 2 HP/3 HP, 415 volt, 3 phase with and including super enameled copper conductor as per existing weight, size and design etc including varnishing baking and testing after taking down unserviceable / wornout winding of flame proof / non flame proof motor mounted on rail complete all as specified and as directed. \n | item38 | 1 | Each Job |
39 | 39 | Supply and fixing in replacement control cable, 1.5 sq mm 4 core, stranded copper conductor, unarmoured, 1100 volt grade,FRLS PVC insulated PVC sheathed with supporting steel/GI wire for fixing complete all as specified and as directed. | item39 | 10 | RM |
40 | 40 | Supply and fixing in replacement control cable, 2.5 sq mm 4 core, stranded copper conductor, unarmoured, 1100 volt grade,FRLS PVC insulated PVC sheathed with supporting steel/GI wire for fixing complete all as specified and as directed. | item40 | 10 | RM |
41 | 41 | Supply and fixing in replacement control cable, 4.0 sq mm 4 core, stranded copper conductor, unarmoured, 1100 volt grade,FRLS PVC insulated PVC sheathed with supporting steel/GI wire for fixing complete all as specified and as directed. | item41 | 10 | RM |
42 | 42 | Supply and fixing in replacement control cable, 1.0 sq mm 16 core, stranded copper conductor, unarmoured, 1100 volt grade,FRLS PVC insulated PVC sheathed with supporting steel/GI wire for fixing complete all as specified and as directed. | item42 | 10 | RM |
43 | 43 | Supply and fixing steel wire rope 10 mm dia with hemp core rope made in 6x36 pattern length of existing make & specification suitable for 2.0/2.5 tonne capacity gantry fixed with suitable size 'D' clamp, nuts, bolts and washers after taking down unserviceable / wornout/ damaged rope as existing at site complete all as specified and directed. \n | item43 | 10 | RM |
44 | 44 | Supply and fixing steel wire rope 12 mm dia with hemp core rope made in 6x36 pattern length of existing make & specification suitable for 2.0/2.5 tonne capacity gantry fixed with suitable size 'D' clamp, nuts, bolts and washers after taking down unserviceable / wornout/ damaged rope as existing at site complete all as specified and directed. \nNote for srl No. 43.00 & 44.00 :- Nuts, bolts & washers shall be measured & paid seperetely.\n\n | item44 | 10 | RM |
45 | 45 | Taking down/out travelling crab of double girder 2.5 / 2.0 tonne capacity, electric operated gantry for rectification of fault and re-installing with and including replacing bearing 5607- 01 No, bush- 01 No , gear- 01 No of make and size as exists,welding, turning,grinding etc and making necessary connections including testing complete complete all as specified and as directed. \n | item45 | 2 | Each Job |
46 | 46 | Dismantling & taking out of gear box of EOT grantry 2500/2000/1000/500 Kg capacity, for rectification of fault & re-installing the same including replacing of unserviceable bearing, buss, gears of existing make and size including turning, welding, grinding and testing complete all as specified and as directed. | item46 | 2 | Each Job |
47 | 47 | Opening of gear box of EOT crane capacity 0.5/1.0/2.0/2.5 ton ,tracing fault of oil leakage, rectifying the same with and including replacement of oil seal/gasket to make it functional complete all as specified and as directed. | item47 | 2 | Each Job |
48 | 48 | Topping up gear oil with fresh/new gear oil HD90 suitable for gantry complete all as specified and as directed. \n | item48 | 200 | Litre |
49 | 49 | Supply and fixing in replacement bearing block of existing make & size at site complete all as specified and as directed. | item49 | 2 | Each |
50 | 50 | Supply and fixing hexagonal or square nuts, bolts with hexagonal or square heads at one end and screwed the other, or crewed both ends, and washers of any size,any type after taking down nuts, bolts and washers etc as exists at site complete all as specified and as directed. | item50 | 10 | Kg |
51 | 51 | M&L for dismantling of unserviceable rotating shaft & keyways from travelling crab and transporting to & fro to workshop for checking & repairing and making new keyways including inserting new key as per existing/site requirement for fully functional of EOT crane complete all as directed by Engr-in-Charge. | item51 | 2 | Each Job |
52 | 52 | M&L for checking electric circuits of any EOT crane and locating the fault, rectifying the fault and replacing the unserviceable parts if required and ensuring furntionality of EOT cranes. \nNote: Parts to be measured and paid seperately under relevant items | item52 | 3 | Nos |
53 | 53 | Deduction of Total of Sch of credit amount Rs 15410.00 |
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