Supply Of Mattress Manufacturing Machinery Equipments For Its Coir Mattress Manufacturing Unit At Kanichukulangara , Alappuzha , Kerala, Alappuzha-Kerala

Supply Of Mattress Manufacturing Machinery Equipments For Its Coir Mattress Manufacturing Unit At Kanichukulangara , Alappuzha , Kerala , Untwisting Machine , Untwisting Machine Should Be Suitable For Opening And Carding Of Curled Coir Ropes Of 20 Mm To 35 Mm Diameter Into Springy Loose Fibre For Feeding Into The Sheet Forming Capacity: 400Kg/Hr ( As Per Sl . No . 1 In Annexure A ) , Rubberised Coir Fleece Manufacturing Line , The Plant Should Be Capable Of Producing In Continuous Processs , Endless Fleece Of Maximum Width 2 . 2 Meters . It Should Be Complete With Feeding Section , Web Forming Section , Spray Station , Drying Section And Cutting Section . Capacity: 400 Kg/Hr ( As Per Sl . No . 2 In Annexure A ) , Pre Lamination Spray System , The In-Line Spray Station Should Provide A Light Coat Of Latex For Binding The Laminations Before Pressing . ( As Per Sl . No . 3 In Annexure A ) , Drum Press , The Drum Press Should Consist Of A Positively Driven Feeding Conveyer , Large Diameter Adjustable Drum Rollers , And A Holding Roller Table . ( As Per Sl . No . 4 In Annexure A ) , Electronic Weighing Table , ( As Per Sl . No . 5 In Annexure A ) , Hydraulic Mat Press , Solid Press , Six Daylights , Platen Size 84X104 , Thickness Of Plate 50 Mm , No . Of Rams 4 , Dia Of Ram 110 ( Minimum ) Complete With Power Pack , Flexible Hoses , Temperature Guages Etc . ( As Per Sl . No . 6 In Annexure A ) , Vulcaniser , Should Consist Of Glass Wool Insulated Double Walled Chamber , Heat Exchangers , Blowers To Create Cycloid Flow Of Hot Air , Pad Stacking Trolleys And Rails . ( As Per Sl . No . 7 In Annexure A ) , Bandsaw Cutter With Table , 3 Wheeled Cutting Machine Should Consist Of A C Shaped Multilayer Frame , Moving Steel Tables , Endless Band Saws , Attached Sharpening Devices , Tensioning Devices , Measuring Marks . ( As Per Sl . No . 8 In Annexure A ) , Ball Mill , Balls Are To Be Robust In Design And Designed For 300 Kgs Loading Capacity And Made Of High Quality Steel . ( As Per Sl . No . 9 In Annexure A ) , Latex Pressure Tank , Should Be Of Robust In Design , Made Out Of Tested Epoxy Coated Mild Steel With Dished Ends . Capacity: 1500 Litre . ( As Per Sl . No . 10 In Annexure A ) , Deammoniating Stirrer And Mixing Tank Unit , Should Consist Of Suspended Stirrer Shaft , Blades , 5 Latex Tanks Of 400 Litres . The Tanks Should Have Epoxy Coasting Inside And Enamel Paint Outside . ( As Per Sl . No . 11 In Annexure A ) , Dust Extraction System , Should Suck Effectively Dust Arising From The Untwisting Section , Volumetric Chambers And The Layering Drums . ( As Per Sl . No . 12 In Annexure A ) , Air Compressor , Single Stage , Compact Design , Rotary Screw Element Complete With Dry Paper Type Suction Air Filter With Silencer . ( As Per Sl . No . 13 In Annexure A ) , Thermic Fluid Heater , Heat Output: 10 Lacs Kcal With Standard Vertical Type Coil Heater . ( As Per Sl . No . 14 In Annexure A ) , Chimney And Flue Duct , Standard Chimney Of Appropriate Diameter , Complete With Ladder And Other Accessories . Should Conform To Isi Standards . ( As Per Sl . No . 15 In Annexure A ) , Utility Pipelines , Standard Utility Pipelines For Thermic Fluid , Compressed Air With Booster Pumps . ( As Per Sl . No . 16 In Annexure A ) , Material Handling Equipments , A Set Of Material Handling Materials Like Trolleys , Pallets , Electric Hoists , Barrel Movers Etc . ( As Per Sl . No . 17 In Annexure A ) , Weighing Equipments , Weighing Equipments Like Platform Scales At Various Points Of Production And Packing For Despatch . ( As Per Sl . No . 18 In Annexure A ) , Hand Tools , Hand Tools For Routine Maintenance And Repairs Like Welding Set , Angle Grinders , Drilling Machines Etc . ( As Per Sl . No . 19 In Annexure A ) , Coir Needlefelt Machine With Latex Spray And Dryer , Non-Woven Coir Needlefelt Machine , Width Of Coir Felt 7 Ft , Production Output 2 . 5 Meters To 4 Meters ( Variable ) , Per Minute , Density Variation Capability: 500 Gsm To 1200 Gsm , Hessain Or Nylon Net Backing Facility . Latex Spray Should Consist Of Latex Pressure Tank , Compatible Latex Spray System , On Both Sides , Efficient Dryer Mechanism . Dryer Must Be Complete With Single Pass Steel Strat Conveyer System Of 6 Meters And Capable Of Proper Circulation Of Hot Air Within The Dryer . There Should Be 2 Sets Of Calendering Systems . ( As Per Sl . No . 20 In Annexure A ) , Waste Opening Machine , Should Be Designed To Open And Separate The Rubberised Coir Cut Waste So As To Recycle For Further Utilisation . Capacity: 100 Kg Per Hour . ( As Per Sl . No . 21 In Annexure A )

Sr No	CorrigendumDate	Corrignedum	CorrigendumType	NewSubmissionDate
1	26-Mar-2020	Supply of Mattress Manufacturing Machinery Equipments for its Coir Mattress Manufacturing Unit at Kanichukulangara, Alappuzha, Kerala	Date	23-04-2020
2	24-Apr-2020	Supply of Mattress Manufacturing Machinery Equipments for its Coir Mattress Manufacturing Unit at Kanichukulangara, Alappuzha Kerala	Date	18-05-2020
3	20-May-2020	Supply of Mattress Manufacturing Machinery Equipments for its Coir Mattress Manufacturing Unit at Kanichukulangara Alappuzha Kerala	Date	10-06-2020
4	27-May-2020	Supply of Mattress Manufacturing Machinery Equipments for its Coir Mattress Manufacturing Unit at Kanichukulangara, Alappuzha, Kerala	Other	10-06-2020
5	12-Jun-2020	Supply of Mattress Manufacturing Machinery Equipments	Date	22-06-2020

INR 1180 /-

INR 200000.0 /-

Refer document

Name of Work: Supply of Mattress Manufacturing Machinery/Equipments for its Coir Mattress Manufacturing Unit at Kanichukulangara, Alappuzha, Kerala
	Sl. No.	Item Description	Item Code / Make	Quantity	Units
1	1	UNTWISTING MACHINE
2	1.01	Untwisting machine should be suitable for opening and carding of curled coir ropes of 20 mm to 35 mm diameter into springy loose fibre for feeding into the sheet forming Capacity: 400kg/hr (As per Sl.No.1 in Annexure "A")	item1	2	Nos
3	2	RUBBERISED COIR FLEECE MANUFACTURING LINE
4	2.01	The plant should be capable of producing in continuous processs, endless fleece of maximum width 2.2 meters. It should be complete with feeding section, web forming section, spray station, drying section and cutting section. Capacity: 400 kg/hr (As per Sl.No.2 in Annexure "A")	item2	1	Nos
5	3	PRE LAMINATION SPRAY SYSTEM
6	3.01	The in-line spray station should provide a light coat of latex for binding the laminations before pressing. (As per Sl.No.3 in Annexure "A")	item3	1	Nos
7	4	DRUM PRESS
8	4.01	The Drum Press should consist of a positively driven feeding conveyer, large diameter adjustable drum rollers, and a holding roller table. (As per Sl.No.4 in Annexure "A")	item4	1	Nos
9	5	ELECTRONIC WEIGHING TABLE
10	5.01	(As per Sl.No.5 in Annexure "A")	item5	1	Nos
11	6	HYDRAULIC MAT PRESS
12	6.01	Solid press, six daylights, platen size 84"x104", thickness of plate 50 mm, No. of rams 4, Dia of ram 110 (minimum) complete with power pack, flexible hoses, temperature guages etc. (As per Sl.No.6 in Annexure "A")	item6	2	Nos
13	7	VULCANISER
14	7.01	Should consist of glass wool insulated double walled chamber, heat exchangers, blowers to create cycloid flow of hot air, pad stacking trolleys and rails. (As per Sl.No.7 in Annexure "A")	item7	3	Nos
15	8	BANDSAW CUTTER WITH TABLE
16	8.01	3 wheeled cutting machine should consist of a C shaped multilayer frame, moving steel tables, endless band saws, attached sharpening devices, tensioning devices, measuring marks. (As per Sl.No.8 in Annexure "A")	item8	1	Nos
17	9	BALL MILL
18	9.01	Balls are to be robust in design and designed for 300 kgs loading capacity and made of high quality steel. (As per Sl.No.9 in Annexure "A")	item9	2	Nos
19	10	LATEX PRESSURE TANK
20	10.01	Should be of robust in design, made out of tested epoxy coated mild steel with dished ends. Capacity: 1500 litre. (As per Sl.No.10 in Annexure "A")	item10	2	Nos
21	11	DEAMMONIATING STIRRER AND MIXING TANK UNIT
22	11.01	Should consist of suspended stirrer shaft, blades, 5 latex tanks of 400 litres. The tanks should have epoxy coasting inside and enamel paint outside. (As per Sl.No.11 in Annexure "A")	item11	1	Nos
23	12	DUST EXTRACTION SYSTEM
24	12.01	Should suck effectively dust arising from the Untwisting Section, volumetric chambers and the layering drums. (As per Sl.No.12 in Annexure "A")	item12	1	Nos
25	13	AIR COMPRESSOR
26	13.01	Single stage, compact design, rotary screw element complete with dry paper type suction air filter with silencer. (As per Sl.No.13 in Annexure "A")	item13	1	Nos
27	14	THERMIC FLUID HEATER
28	14.01	Heat output: 10 lacs kcal with standard vertical type coil heater. (As per Sl.No.14 in Annexure "A")	item14	1	Nos
29	15	CHIMNEY AND FLUE DUCT
30	15.01	Standard Chimney of appropriate diameter, complete with ladder and other accessories. Should conform to ISI standards. (As per Sl.No.15 in Annexure "A")	item15	1	Nos
31	16	UTILITY PIPELINES
32	16.01	Standard utility pipelines for thermic fluid, compressed air with booster pumps. (As per Sl.No.16 in Annexure "A")	item16	1	Set
33	17	MATERIAL HANDLING EQUIPMENTS
34	17.01	A set of material handling materials like trolleys, pallets, electric hoists, barrel movers etc. (As per Sl.No.17 in Annexure "A")	item17	1	Set
35	18	WEIGHING EQUIPMENTS
36	18.01	Weighing equipments like platform scales at various points of production and packing for despatch. (As per Sl.No.18 in Annexure "A")	item18	1	Set
37	19	HAND TOOLS
38	19.01	Hand tools for routine maintenance and repairs like welding set, angle grinders, drilling machines etc. (As per Sl.No.19 in Annexure "A")	item19	1	Set
39	20	COIR NEEDLEFELT MACHINE WITH LATEX SPRAY AND DRYER
40	20.01	Non-woven coir needlefelt machine, width of coir felt 7 ft, production output 2.5 meters to 4 meters (variable), per minute, density variation capability: 500 gsm to 1200 gsm, hessain or nylon net backing facility. Latex spray should consist of latex pressure tank, compatible latex spray system, on both sides, efficient dryer mechanism. Dryer must be complete with single pass steel strat conveyer system of 6 meters and capable of proper circulation of hot air within the dryer. There should be 2 sets of calendering systems. (As per Sl.No.20 in Annexure "A")	item20	1	Nos
41	21	WASTE OPENING MACHINE
42	21.01	Should be designed to open and separate the rubberised coir cut waste so as to recycle for further utilisation. Capacity: 100 kg per hour. (As per Sl.No.21 in Annexure "A")	item21	1	Nos