Valve Assembly Mani

Contact Information 4 N743 30 Wvd 717 605 2379 Scott Youngblood Navy Mil Item Unique Identification And Valuation Mar 2016 19 Higher Level Contract Quality Requirement Navicp Review Feb 1991 Feb 1999 1 See Specification Sections C And E Inspection Of Supplies Fixed Price Aug 1996 2 General Information Fob Destination 1 B Wide Area Workflow Payment Instructions Dec 2018 16 Stand Alone Receiving Report Certifications Combo Receiving Report Amp Invoice Material N A Tbd N00104 Tbd N39040 Certifications S4306a Material N50286 Tbd 133 2 N A N A N39040 Certifications N A N A See Dd Form 1423 Port Ptnh Wawf Notification Navy Mil Navy Use Of Abilityone Support Contractor Release Of Offeror Information 3 18 1 Warranty Of Supplies Of A Noncomplex Nature June 2003 6 One Year From Date Of Delivery One Year From Date Of Delivery Warranty Of Data Basic Mar 2014 2 Buy American Free Trade Agreements Balance Of Payments Program Basic Deviation 2020 O0019 Jul 2020 3 Alternate A Annual Representations And Certifications Apr 2020 13 Buy American Free Trade Agreements Balance Of Payments Program Certificate Deviation 2020 O0019 Jul 2020 3 Buy American Balance Of Payments Program Certificate Basic Nov 2014 1 Annual Representations And Certifications Mar 2020 13 332919 750 Notice Of Priority Rating For National Defense Emergency Perpardeness And Enrgy Progam Use April 2008 2 Evaluation Criteria And Basis For Award 1 1 Dd1423 Data Item A001 Inspection And Test Plan May Be Waived If Already On File At Navsup Wssmechanicsburg 2 Portsmouth Nsy s Dodaac Has Changed From N00102 To N50286 Any Reference Ton00102 Within This Order Should Be Updated To N50286 3 All Contractual Documents I E Contracts Purchase Orders Task Orders Delivery Orders And Modifications Related To The Instant Procurement Areconsidered To Be Issued By The Government When Copies Are Either Depositedin The Mail Transmitted By Facsimile Or Sent By Other Electronic Commercemethods Such As Email The Government s Acceptance Of The Contractor s Proposal Constitutes Bilateral Agreement To Issue Contractual Documents As Detailed Here In This Requirement Is A Casrep And Is Sole Source To Vacco Industries Due To The Nature Of Casrep Items No Alternate Offers Will Be Reviewed On This Procurement Pricing Requested For Step Ladder Pricing For Qty 1 2 Amp 3 Submission Of All Certification Data Cdrls 20 Days Prior To Delivery Pnsy Review Acceptance Of Certification Cdrls 6 Working Days After Receipt 295 Actual Days To Manufacture Part Final Delivery Of Material 325 Days 1 Scope 1 1 The Material Covered In This Contract Purchase Order Will Be Used In A Crucial Shipboard System The Use Of Incorrect Or Defective Material Would Create A High Probability Of Failure Resulting In Serious Personnel Injury Loss Of Life Loss Of Vital Shipboard Systems Or Loss Of The Ship Itself Therefore The Material Has Been Designated As Special Emphasis Material Level I Scope Of Certification Or Quality Assured And Special Control Procedures Are Invoked To Ensure Receipt Of Correct Material 2 Applicable Documents 2 1 Order Of Precedence In The Event Of A Conflict Between The Text Of This Contract Purchase Order And The References And Or Drawings Cited Herein The Text Of This Contract Purchase Order Must Take Precedence Nothing In This Contract Purchase Order However Must Supersede Applicable Laws And Regulations Unless A Specific Exemption Has Been Obtained 2 2 Applicable Documents The Document S Listed Below Form A Part Of This Contract Purchase Order Including Modifications Or Exclusions 2 3 Specification Revisions The Specification Revisions Listed Under Docu Ments References Below Are The Preferred Revision Older And Or Newer R Evisions Are Acceptable When Listed Within Contract Support Library Reference Number Csd155 In Ecds Electric Contractor Data Submission At Ht Tps Register Nslc Navy Mil This Is To Allow Contractors To Use Certain Acceptable Older Specification Revisions To Purge Their Existing Stock Of Material Certified To Those Older Revisions Or To Use Newer Specification Revisions When Material Is Certified To Newly Released Revisions Without Requiring The Submittal Of Waiver Deviation Requests For Each Specification Revision On Every Contract Revisions Of Specifications Reflecting Editorial And Or Re Approval E G E2009 R2014 Etc Are Considered Inconsequential But Are Acceptable When Their Revisions Are Listedwithin Csd155 Or Elsewhere Within This Contract 2 3 1 Document References Listed Below Must Be Obtained By The Contractor Ordering Information Is Included As An Attachment To This Contract Purchase Order 2 3 2 The Documents And Drawings Listed Below Under Drawing No Are Not Provided With This Contract Purchase Order Drawing No Cage Rev Distr Cd S1e10203 99517 G B S3c10053 99517 C B S3c10054 99517 D B V3e10103 99517 H B V3d10436 99517 E B V3d10425 99517 F B V3d10424 99517 D B F3c10321 99517 C B Wi S1e10203 99517 A B Ptp S1e10203 06 99517 Nc B V2d11982 99517 C B Document Ref Data Fed Std H28 B 190424 A Document Ref Data Ansi Asq Z1 4 080101 A Document Ref Data Astm B138 110101 A Document Ref Data Astm B150 190401 A Document Ref Data Astm A182 A 191101 A Document Ref Data Astm A240 200715 A Document Ref Data Astm A574 120401 A Document Ref Data Astm A581 B 950910 A Document Ref Data Astm A582 170315 A Document Ref Data Astm F606 191115 A Document Ref Data Mil Std 792 F 060519 A Document Ref Data Mil Dtl 1222 J 001208 A Document Ref Data Mil Std 2035 A 950515 A Document Ref Data Sae Ams 5643 V 180101 A Document Ref Data Iso 9001 081115 A Document Ref Data Iso10012 030415 A Document Ref Data Mil Dtl 15024 G 180303 A Document Ref Data Iso Iec 17025 050515 A Document Ref Data Mil Dtl 18240 F 000313 A 1 Document Ref Data Mil V 24272 B 950424 A 1 Document Ref Data Mil I 45208 A 810724 A 1 Document Ref Data Mil Std 45662 A 880801 A Document Ref Data Sae Ams Qq S 763 D 150301 A Document Ref Data Ansi Ncsl Z540 3 130326 A Document Ref Data S9074 Aq Gib 010 248 950801 A Document Ref Data T9074 As Gib 010 271 1 140911 A Document Ref Data S9074 Ar Gib 010A 278 Chg A 130214 A 3 Requirements 3 1 Complete Pressure Reducing Manifold Assembly To Be In Accordance With Vacco Drawing S1e10203 Assembly Part Number S1e10203 06 With Vacco Document Wi S1e10203 Except As Amplified Or Modified Herein 3 2 Material For Parts Requiring Certification Quantitative Chemical And Mechanical Analysis Is Required For The Parts Listed Below Unless Specifically Stated Otherwise Vacco Drawing S1e10203 Assembly Part Number S1e10203 06 Manifold Assembly Part Body Item No 1 Material Sae Ams Qq S 763 Class 304 Condition A Or Alternative Astm A182 Class 304 Or Astm A240 Class 304 Part Filter Cap Item No 2 And Tube Item No 8 Material Astm A582 Type 303 Part Port Adapter Inlet Item No 3 Port Adapter Outlet Item No 7 Inlet Thread Piece Item No 12 And Outlet Thread Piece Item No 13 Material Sae Ams 5643 Condition H 1025 Part Socket Head Cap Screws Self Locking Item Nos 23 27 28 29 30 31 32 And 34 Material Sae Ams 5643 Condition H 1025 With Self Locking Element Per Mil Dtl 18240 Part Plug Item No 4 Material Astm A581 Type 303 Or Astm A582 Type 303 Vacco Drawing S3c10053 Assembly Part Number Vacco Drawing S3c10053 01 Gage Connector Part Body Item No 1 Material Sae Ams Qq S 763 300 Series Or Astm A582 300 Series Part Stem Item No 2 Material Sae Ams 5643 Condition H 1025 With Self Locking Element Per Mil Dtl 18240 Vacco Drawing S3c10054 Assembly Part Number Vacco Drawing S3c10054 01 Pressure Bleed Block 3 3 Note 6 Of Drawing S3c10054 Should Reference Mil Dtl 18240 Type N In Lieu Of Mil F 18240 Configuration A Part Body Item No 1 Material Astm A582 300 Series Or Sae Ams Qq S 763 300 Series Part Stem Item No 2 Material Sae Ams 5643 Condition H 1025 With Self Locking Element Per Mil Dtl 18240 Vacco Drawing V3e10103 Assembly Part Number Vacco Drawing V3e10103 02 Pressure Regulator Assembly Part Poppet Item No 4 And Guide Item No 17 Material Sae Ams 5643 Condition H 1025 Part Seat Retainer Item No 2 And Socket Head Cap Screws Self Locking Item No 28 Material Sae Ams 5643 Condition H 1025 With Self Locking Element Per Mil Dtl 18240 Part Retainer Item No 5 Material Astm A582 Type 303 Part Seat Plate Item No 10 Material Sae Ams 5643 Condition H 1150 Part Dome Cap Item No 21 Material Sae Ams Qq S 763 Class 304 Condition A Part Plug Item No 29 And Bleed Plug Item No 30 Material Sae Ams Qq S 763 Class 304 Condition A With Self Locking Element Per Mil Dtl 18240 Vacco Drawing V3d10436 Assembly Part Number V3d10436 01 Loading Block Assembly Part Body Item No 1 And Orifice Block Item No 2 Material Sae Ams Qq S 763 Class 304 Condition A Part Seat Item 3 Material Astm B138 C67500 Or Alternative Material Astm B150 Uns C62400 Or Alloy C63200 Part Stem Item No 5 Material Sae Ams 5643 Condition H 1025 Part Gland Item 6 Material Astm B138 Alloy C67500 Half Hard Vacco Drawing V3d10425 Assembly Part Number V3d10425 01 Inlet Bypass Valve Assembly Part Bonnet Item No 4 Material Astm A582 Type 303 Part Poppet Item No 3 Material Sae Ams 5643 Condition H 1025 Vacco Drawing V3d10424 Assembly Part Number V3d10424 01 Outlet Valve Assembly Part Bonnet Item No 1 Material Astm A582 Type 303 Part Orifice Block Item No 2 And Poppet Item No 3 Material Sae Ams 5643 Condition H 1025 Vacco Drawing F3c10321 Assembly Part Number F3c10321 225 Dp Indicator Assembly Part Body Item No 1 And Bonnet Item No 4 Material Astm A582 Type 303 Part Adjusting Screw Item No 9 Material Astm A582 Type 303 With Self Locking Element Per Mil Dtl 18240 Part Piston Item No 2 Material Sae Ams 5643 Condition H 1025 3 4 Testing Certification Certifications Are Required For The Following Tests On The Items Listed Below Additional Testing On Other Piece Parts If Any Per Applicable Drawings Is Still Required But Certifications Are Only Required As Listed Below Test 5X Visual Magnification Or Dye Penetrant Inspection Root Layer Item Weldments Performance T9074 As Gib 010 271 Acceptance Mil Std 2035 Test Visual Inspection Final Layer Item Weldments Performance T9074 As Gib 010 271 Acceptance Mil Std 2035 3 5 The Pressure Tolerance Must Be As Specified In The Assembly Drawing Detail Drawing Design Specification Or Elsewhere In This Contract Where Pressure Tolerances Are Not Provided By Drawings Specifications Or Specified Elsewhere In This Contract The Following Must Be Used For Pressure Tests Below 100 Psig The Pressure Tolerance Must Be 1 Psig 0Psig For Pressure Tests At Or Above 100 Psig Up To And Including 2500 Psig The Pressure Tolerance Must Be 2 0 Psig Rounded Off To The Nearest Multiple Of Thesmallest Graduation On An Analog Test Pressure Gauge Not To Exceed 50 Psig 30 Minutes 0 Minutes Above 2500 Psig The Pressure Tolerance Must Be 2 0 Psig Rounded Off To The Nearest Multiple Of The Smallest Graduation On An Analog Test Pressure Gauge Not To Exceed 200 Psig The Pressure Test Time Tolerance Must Be As Specified In The Assembly Drawing Detail Drawing Design Specification Or Elsewhere In This Contract Where Pressure Test Time Tolerances Are Not Provided By Drawings Specifications Or Specified Elsewhere In This Contract The Following Must Be Used For A Test Duration Up To And Including 1 Hour The Tolerance Must Be 5 Minutes 0 Minutes For A Test Duration Of More Than 1 Hour Up To And Including 24 Hours The Tolerance Must Be 30 Minutes 0 Minutes For A Test Duration Of More Than 24 Hours The Tolerance Must Be 60 Minutes 0 Minutes Test Intergranular Corrosion Test Only For Sae Ams Qq S 763 Classes 304 Condition A 304L 316 Condition A 316L 317 Condition A 321 And 347 Material Test Must Be Performed Prior To Fabrication Machining Item Parts Requiring Material Certification Performance Sae Ams Qq S 763 Acceptance Sae Ams Qq S 763 Test Quality Conformance Tests Paragraph 4 4 Of Mil V 24272 Item Each Manifold Performance In Accordance With Ptp S1e10203 06 Acceptance In Accordance With Ptp S1e10203 06 Test Liquid Penetrant Inspection Item All Socket Head Cap Screws Requiring Material Certification Performance T9074 As Gib 010 271 Sampling Must Be Per Mil Dtl 1222 Acceptance Mil Dtl 1222 3 6 Wedge Tensile Test Specimens Headed Fasteners A Wedge Tensile Test Must Be Conducted On A Full Size Fastener For Each Production Lot And Reported Aspart Of The Mechanical Properties The Required Specimens For The Wedge Tensile Test Must Be Separate Fasteners From Those Required For The Yield Test 3 6 1 Testing For Socket Head Cap Screws Must Be In Accordance Mil Dtl 1222 Paragraphs 4 5 2 3 And 4 5 2 3 1 3 6 2 Testing For All Other Headed Fasteners With A Nominal Diameter Greater Than 1 4 Inch Must Be In Accordance With Astm F606 For Grades 5 8 B7 And B16 For All Other Grades The Following Wedge Angles Must Be Used A Except As Specified In Item C Below Fasteners With A Nominal Diameter Of 1 4 Inch Through 1 Inch Inclusive Must Be Tested With A Ten Degree Wedge B Except As Specified In Item C Below Fasteners With A Nominal Diameter Over 1 Inch Must Be Tested With A Six Degree Wedge C Fasteners That Are Of Grades 8 B7 B16 410 416 416Se 431 And 630 And Are Threaded Within One Diameter To The Underside Of The Head Must Be Tested As Follows Sizes 1 4 Inch Through 3 4 Inch Inclusive Use A Six Degree Wedgesizes Over 3 4 Inch Use A Four Degree Wedge D Fasteners Which Have Passed Testing With Wedge Angles Greater Than Those Specified Should Be Considered Acceptable 3 6 3 For Fasteners Having A Length Less Than The Minimum Specified In Table 1 Of Astm F606 One Test Specimen Fastener Must Be Manufactured From Each Lot Of Fasteners And Tested To Represent That Lot The Length Of These Test Specimen Fasteners Must Meet The Minimum Specified In Table 1 Of Astm F606 But Must Not Exceed It By More Than 1 4 Inch Test Specimen Fasteners Must Be The Same Type Style And Diameter As The Production Lot And Must Be Manufactured From The Same Starting Material Using The Same Manufacturing Techniques As The Production Lot And Must Be Heat Treated If Required Along With The Production Lot 3 7 Component Identification Cid When Applicable Drawing S And Or Specification S Specify That A Nameplate Or Identification Plate Is Required The Cid Number Cid 887355432 Must Be Added When No Plate Is Specified An Identification Plate In Accordance With Mil Dtl 15024 Type C On Brass Or Type H On Aluminum Must Be Securely Attached To Each Assembly Showing The Above Cid Number No Assembly Must Be Shipped Without The Cid Number Attached 3 8 Welding Or Brazing When Welding Brazing And Allied Processes Are Required They Must Be In Accordance With S9074 Ar Gib 010A 278 S9074 Aq Gib 010 248 For Brazing By Personnel And Procedures Qualified Under S9074 Aq Gib 010 248 For All Production And Repair Welding And Brazing Procedures And Qualification Data Must Be Submitted For Review And Approval Prior To Performing Any Welding Or Brazing 3 9 Internal Threads All Internal Threads Must Be Formed By Cutting Cold Forming Of Internal Threads Is Not Acceptable 3 10 Thread Inspection Requirements All Threads On Threaded Parts Must Be Inspected Using Appropriate Inspection Methods Inspection Systems And Inspection Gages Instruments In Accordance With Fed Std H28 Series Substitution Of Thecommercial Equivalent Inspection In Accordance With Asme B1 Series Is Acceptable 3 10 1 System 21 Of Fed Std H28 20 Must Be Used As A Minimum Inspection Requirement For Threads When The Design Drawing Or Design Specification Does Not Specify An Inspection Requirement 3 10 2 For Navy And Shipyard Drawings System 21 Of Fed Std H28 20 May Be Substituted For System 22 Without Further Navy Approval When The Design Drawing Invokes System 22 And Does Not Cite Governing Specifications That Specifically Require System 22 System 22 Of Fed Std H28 20 Must Be Used When The Drawing References Other Governing Specifications That Specifically Require System 22 Such As Certain Thread Types Of Mil Dtl 1222 3 10 3 A Written Request For Concurrence Must Be Submitted When Utilizing Alternative Measuring Equipment Or Measuring Systems Not Applicable To The Specified Inspection System 3 11 Navsea 0948 Lp 045 7010 Any Applicable Requirements Of Navships 4410 17 Navsea 0948 Lp 045 7010 Or 0948 045 7010 Which The Contractor Must Meet Are Included In This Contract Purchase Order The Above Documents Are For Governmentuse Only Further Application Of The Above Documents Is Prohibited Prohibited 3 11 1 Marking Of Material With A Material Designator Per The Drawing Is Also Prohibited With The Exception Of Fasteners Fasteners Must Be Marked With A Material Symbol Designator As Specified Elsewhere In This Contract 3 12 Configuration Control The Contractor Must Maintain The Total Equipment Baseline Configuration For Items Of Proprietary Design Contractor Drawings Showing The Latest Assembly Configuration Must Be Provided To The Government In Electronic C4 Format Definitions Are Provided Elsewhere In The Contract Purchase Order 3 12 1 Waivers Deviations All Waivers And Deviations Regardless Of Significance Or Classification Require Review And Approval By The Contracting Officer Waivers And Deviations Must Be Designated As Critical Major Or Minor The Contractor Must Provide A Copy Of This Request To The Qar Requests Must Include The Information Listed Below A A Complete Description Of The Contract Requirement Affected And The Nature Of The Waiver Deviation Non Conformance Including A Classification Of Critical Major Or Minor B Number Of Units And Serial Lot Numbers To Be Delivered In This Configuration C Any Impacts To Logistics Support Elements Such As Software Manuals Spares Tools And Similar Being Utilized By Government Personnel Or Impacts To The Operational Use Of The Product D Information About Remedial Action Being Taken To Prevent Reoccurrence Of The Non Conformance 3 12 2 All Requests For Waivers Deviations On Navsup Wss Contracts Must Be Submitted Using The Ecds Electronic Contractor Data Submission System At Https Register Nslc Navy Mil 3 12 3 Ecps The Government Will Maintain Configuration Control And Change Authority For All Modifications Or Changes Affecting Form Fit Function Or Interface Parameters Of The Equipment And Its Sub Assemblies The Contractor Must Submit An Engineering Change Proposal Ecp For Any Class I Or Ii Changes That Impact The Equipment Covered By This Contract Ecps Must Be Prepared In Contractor Format And Must Include The Following Information A The Change Priority Change Classification Class I Or Class Ii And Change Justification B A Complete Description Of The Change To Be Made And The Need For That Change C A Complete Listing Of Other Configuration Items Impacted By The Proposed Change And A Description Of The Impact On Those Cis D Proposed Changes To Documents Controlled By The Government E Proposed Serial Lot Number Effectivities Of Units To Be Produced In Or Retrofitted To The Proposed Configuration F Recommendations About The Way A Retrofit Should Be Accomplished G Impacts To Any Logistics Support Elements Such As Software Manuals Spares Tools And Similar Being Utilized By Government Personnel In Support Of The Product H Impacts To The Operational Use Of The Product I Complete Estimated Life Cycle Cost Impact Of The Proposed Change J Milestones Relating To The Processing And Implementation Of The Engineering Change 3 13 Mercury Free Mercury And Mercury Containing Compounds Must Not Be Intentionally Added Or Come In Direct Contact With Hardware Or Supplies Furnished Under This Contract Mercury Contamination Of The Material Will Be Cause For Rejection 3 14 Certificate Of Compliance Special Emphasis Material The Contractor Must Prepare And Submit A Certificate Of Compliance Certifying That The Items Components Furnished Under This Contract Comply With The Requirements Of The Procurement Document Including Any All Invoked Specifications And Drawings Quality Assurance Requirements 3 15 See Cdrl Di Misc 80678 Test Certification A Statement Of Tests Performed Listing The Pieces Tested Must Be Furnished Along With A Copy Of The Test Results Certification Must Include The Contractor s Name Address And Date Quantity Inspected Identified To The Contract Purchase Order And Item Number And The Contractor s Or Authorized Personnel s Signature Test Certifications Must Reference The Standard Specification Including The Revision To Which The Testing Was Performed And The Acceptance Criteria Used Test Procedure Numbers May Also Be Referenced On Test Reports Test Reports On Weldments Must Be Identified To Weld Joint And Layer 3 16 See Cdrls Di Misc 80875 Welding Procedures And Di Misc 80876 Weld Procedure Qualification Data When Production Or Repair Welding Is Required The Applicable Welding Procedure S And Qualification Data Must Be Submitted For Review And Approval In Addition The Consumed Weld Metal C Of C As Defined Below Must Be Submitted As Part Of The Certification Oqe Package Submitted By The Contractor Note These Requirements Do Not Apply To Tack Spot Welds 3 16 1 Approval Of The Contractor s Qualification Data Must Be Obtained Prior To Performing Any Welding Production Or Repair 3 16 2 If The Contractors Qualification Data Has Previously Been Approved By The Navy For Other Contracts A Copy Of The Original Approval Letter May Be Submitted Along With The Procedures And Qualification Data Report To Expedite The Approval Process The Approval Letter Must Reference The Applicable Welding Procedure And Qualification Data Report Identification Number Prior Approval Does Not Guarantee Acceptance For This Or Any Future Contracts As Far As Practical All Procedures For The Contract Must Be Submitted At The Same Time Welding Procedures And Qualification Data Must Be Submitted In A Commercially Available Electronic Format Such As Adobe Acrobat Pdf The Contractor Must State The Applicability Of Each Weld Procedure And Qualification Data Submitted Citing The Drawing Number And Pieces To Be Welded I E Wp 123 And Qd 123 Are Submitted For The Weld Joint Between Pieces 1 And 2 On Drawing Abc Wp 456 And Qd 456 Are Submitted For The Hardfacing Of Piece 3 On Drawing Xyz Authority For The Repair Of Special Repairs In Castings And Authority For The Repair Of Wrought Or Forged Material Must Be Obtained From The Procurement Contracting Officer This Request Must Describe The Defect Including Size Depth Location And A Description Of The Proposed Repair This Request For Navsup Wss Contracts Must Be Submitted Via The Electronic Contractor Data Submission Ecds Application 3 16 3 Any New Procedure Qualification Performed Under This Contract Will Require The Vendor To Provide A Minimum 48 Hour Notification To Dcma With An Offer To Observe The Welding Of The Test Assemblies The 48 Hour Time Limit May Be Modified Upon Mutual Agreement Between The Vendor And Dcma 3 16 4 When Drawings Require Hard Facing Surface Iron Content Nickel For Monel Valves Not To Exceed 5 The Contractor Must Verify Surface Iron Or Nickel Content By Performing Chemical Testing As Defined By The Applicable Drawing The Chemical Test Results Must Be Submitted As Part Of The Qualification Data 3 16 5 Qualification Requirements For Production Hardfacing The Maximum Qualified Thickness For Hardfacing Must Be Twice The Weld Deposit Thickness Measured In The As Welded Condition That Is Subjected To Initial Ndt Non Destructive Testing And Any Additional Drawing Requirements The Minimum Qualified Thickness Is The Final Machined Thickness At Which Hardness Testing Ndt Macro Etch And Any Additional Drawing Requirements Are Satisfactorily Performed 3 16 6 Additional Qualification Requirements For Production Hardfacing Thickness Less Than 1 8 Inch Macro Etch Or Legible Photomacrographs Must Be Submitted For Review And Show Consistent Minimized Dilution All Essential Elements And Any Elements Not Listed In S9074 Aq Gib 010 248 That Influence Dilution Must Be In The Qualification Data And Weld Procedure With Strict Limits Placed On Each Essential Element 3 16 7 Qualification Requirements For Production Cladding The Maximum Qualified Thickness For Cladding Must Be Twice The Weld Deposit Thickness Measured In The As Welded Condition That Is Subjected To Initial Ndt And Any Additional Drawing Requirements The Minimum Qualified Thickness Is The Final Machined Thickness At Which Ndt Side Bends Macro Etch Testing And Any Additional Drawing Requirements Are Satisfactorily Performed 3 16 8 Preparation And Retention Of Weld Records Is Required As Specified By Paragraph 4 1 3 Of S9074 Ar Gib 010A 278 3 16 9 See Cdrl Di Misc 80678 Consumed Weld Metal A Certificate Of Compliance Is Required For All Weld Filler Metals Used For Production Or Repair Welding And Must Include The Following A Filler Metal Lot Number S B Specification And Type C A Positive Statement That The Vendor Has Obtained Oqe And Verified That Each Lot Of Weld Filler Material Conforms To Specification Requirements D A Positive Statement Verifying That The Weld Filler Metals Were The Correct Material Type Or Grade Prior To Consumption 3 16 10 When Production Welds Or Repair Welds Are Performed By A Subcontractor The Requirement For Submission Of All Certification Documentation Required Herein Must Be Passed Down To The Subcontractor 3 17 Quality System Requirements The Contractor Furnishing Items Under This Contract Purchase Order Must Provide And Maintain A Quality System In Accordance With Iso 9001 As Amplified Or Modified Herein With The Calibration System Requirements Of Iso 10012 Or Ansi Z540 3 With Iso 17025 A Quality System In Accordance With Mil I 45208 With The Calibration System Requirements Of Mil Std 45662 Is Acceptable As An Alternate 3 17 1 The Contractor s Quality System And Products Supplied Under The System Are Subject To Evaluation Verification Inspection And Acceptance Nonacceptance By The Government Representative To Determine The System s Effectiveness In Meeting The Quality Requirements Established In The Contract Purchase Order 3 17 2 The Contractor s Quality System Must Be Documented And Must Be Available For Review By The Contracting Officer Or His Representative Prior To Initiation Of Production And Throughout The Life Of The Contract The Prime Contractor Must Upon Notification Make His Facilities Available For Audit By The Contracting Officer Or His Authorized Representative 3 17 3 See Cdrl Di Qcic 81110 Inspection System Procedures All Suppliers Of Level I Subsafe Li Ss Material Are Required To Submit A Copy Of Their Current Documented Quality System Procedures To The Procurement Contracting Officer Pco Prior To Award Of Any Contract Purchase Order Suppliers That Have A Copy Of Their Current Quality System Procedures On File At The Procuring Activity May Request The Pco Waive This Requirement 3 17 4 This Contract Provides For The Performance Of Government Quality Assurance At Source The Place Or Places Of Performance May Not Be Changed Without The Authorization Of The Procurement Contracting Officer Upon Receipt Of This Order Promptly Notify The Government Representative Who Normally Services Your Plant So That Appropriate Planning For Government Inspection Can Be Accomplished If You Do Not Have An Assigned Government Representative Notify The Nearest Defense Contract Management Agency Dcma Office In The Event That A Local Government Representative Or Dcma Office Cannot Be Located Our Purchasing Agent Should Be Notified Immediately 3 17 5 Any Changes Made By The Contractor To A Qualified Quality System Will Require Re Submittal To The Pco And Concurrence By The Government Quality Assurance Representative Prior To Adoption 3 18 Contractor Inspection Requirements The Contractor Must Maintain Adequate Records Of All Inspections And Tests The Records Must Indicate The Nature And Number Of Observations Made The Number And Type Of Deficiencies Found The Quantities Approved And Rejected And The Nature Of Corrective Action Taken As Appropriate Inspection Records Must Be Traceable To The Material Inspected 3 18 1 The Supplier s Gages Measuring And Test Equipment Must Be Made Available For Use By The Government Representative When Required To Determine Conformance With Contract Requirements When Conditions Warrant The Supplier s Personnel Must Be Made Available For Operations Of Such Devices And For Verification Of Their Accuracy And Condition 3 18 2 All Documents And Reference Data Applicable To This Contract Must Be Available For Review By The Government Representative Copies Of Documents Required For Government Inspection Purposes Must Be Furnished In Accordance With The Instructions Provided By The Government Representative 3 19 Subcontractor Inspection Requirements The Government Has The Right To Inspect At Source Any Supplies Or Services That Were Not Manufactured Or Performed Within The Contractor s Facility Such Inspection Can Only Be Requested By Or Under Authorization Of The Government Representative Any Purchasing Documents To A Subcontractor Must Cite The Applicable Portions Of The Contractually Invoked Quality System E G Calibration Requirements Plus Any Product Requirements That Apply To The Supplies Being Purchased When The Government Elects To Perform Source Inspection At The Subcontractor s Facility Applicable Purchase Documents Must Be Annotated With The Following Statement A Government Inspection Is Required Prior To Shipment From Your Plant Upon Receipt Of This Order Promptly Notify The Government Representative Who Normally Services Your Plant So That Appropriate Planning For Government Inspection Can Be Accomplished If You Do Not Have An Assigned Government Representative Notify The Nearest Defense Contract Management Agency Dcma Office In The Event That A Local Government Representative Or Dcma Office Cannot Be Located Our Purchasing Agent Should Be Notified Immediately 3 19 1 The Prime Contractor s Program Must Include Procedures To Assess The Capability Of The Prospective Suppliers To Produce The Products Or Supply The Services In Accordance With The Contract Prior To The Issuance Of Any Purchase Document 3 19 2 Each Sub Tier Supplier Of Material Or Services For Items In Section 3 Of This Contract Must Be Subjected To A Periodic Review Or Audit By The Prime To Determine The Continued Capability Of The Supplier To Control The Quality Of The Products Or Services Specified In The Purchase Order Or Contract 3 19 3 The Prime Contractor Must Ensure That The Purchased Product Conformsto Specified Purchase Requirements And This Contract The Type And Extent Of Control Applied To The Supplier And The Purchased Product Must Be Dependent Upon The Effect Of The Purchased Product On The End Item Represented By This Contract 3 19 4 The Prime Contractor Must Evaluate The Requirements Of The Contractand Select Suppliers Based On Their Ability To Supply The Product In Accordance With The Prime Contractor s Requirements And The Contract Criteria For Selection And Evaluation Must Be Established Records Of This Effort Must Be Available For Review By The Government 3 19 5 The Prime Contractor s Supplier Quality Assurance Program Must Provide For A Review Of Purchase Documents To Assure Applicable Quality Requirements Are Included Or Referenced In The Documentation For Compliance By The Supplier 3 20 Government Furnished Material And Or Equipment Gfm Gfe When Material Or Equipment Is Furnished By The Government The Contractor Must Develop Documented Control Procedures That Require At Least The Following 3 20 1 Visual Examination Upon Receipt To Detect Damage During Transit 3 20 2 Inspection For Completeness And Proper Type 3 20 3 Verification Of Material Quality Received 3 20 4 Periodic Inspection And Precautions To Assure Adequate Storage Conditions And To Guard Against Damage From Handling And Deterioration During Storage 3 20 5 Functional Testing Either Prior To Or After Installation Or Both As Required By The Contract To Determine Satisfactory Operation 3 20 6 Identification And Protection From Improper Use Or Disposition 3 20 7 Reporting To The Government Any Gfm Or Gfe Property Found Damaged Malfunctioning Or Otherwise Unsuitable For Use In The Event Of Damage Or Malfunction During Or After Installation The Supplier Must Determine And Record Probable Cause And Necessity For Withholding The Material From Use 3 20 8 For Gfe Material And As Required By The Terms Of The Bailment Agreement The Supplier Must Establish Procedures For Adequate Storage Maintenance And Inspection Of Bailed Government Material Records Of All Inspection And Maintenance Performed On Bailed Property Must Be Maintained 3 20 9 Material Returned To The Contractor Must Be Handled As Gfm 3 21 Traceability And Certification Requirements To Assure That Correct Materials Are Installed In Level I Subsafe Systems It Is Imperative That Traceability Be Maintained From The Material To The Material Certification Test Report And Other Required Objective Quality Evidence Oqe The Material Certification Report Must Completely And Accurately Reflect That The Material Supplied Meets The Specified Requirements Materials Requiring Traceability And Certification Data Are Identified Within Paragraph 3 Section C Of This Contract Purchase Order 3 21 1 The Following Provides The Minimum Requirements For Maintaining Material Traceability And Supplements The Requirements Specified In Di Misc 81020 And Elsewhere In The Contract Purchase Order The Contractor Must Develop Written Procedures That Implement The Material Control Requirements Stated Herein And Elsewhere In This Contract Purchase Order 3 22 Material Traceability The Certification Data Report Must Be Identified Through A Unique Traceability Number Heat Lot Number Or Heat Treat Number As Applicable Which Must Also Be Marked On The Material This Traceability Marking On The Material Must Provide Direct Traceability To The Material s Chemical Composition And Mechanical Properties Certification Data For Material Produced By Batch Continuous Cast Or Continuous Pour Processes Samples Must Be Taken No Less Than Once In Every Eight Hours Of Operation For The Purpose Of Validating Proper Chemical Composition And Mechanical Properties Traceability Must Be Maintained Through All Process Operations Including Any Subcontracted Operations To The Finished Component 3 22 1 Material Marking For Traceability And Identification The Following Are The Minimum Marking Requirements Additional Alternate Marking Requirements If Applicable Will Be Specified Elsewhere In The Contract Purchase Order In Addition To The Marking Requirements On Applicable Drawings And Or Specifications Marking For Traceability Is Required All Traceability Markings Must Be Permanently Applied In Accordance With Mil Std 792 Except As Specified Below An Alternate Marking Method Is Permissible Provided It Is An Available Option In The Contractually Invoked Specification Or Drawing Except In Instances Where The Material Has Been Modified By This Contract Purchase Order And Differs From That Specified In The Specification Or Drawing 3 22 2 Traceability Markings For Items With Precision Machined Or Plated Surfaces Or Material With Suitable Marking Surface Areas Less Than 3 8 Inches Square Either 3 8 X 3 8 Or An Area Equal To 0 1406 Inches Square Must Be Applied To A Durable Tag And The Tag Securely Affixed To The Material 3 22 3 Traceability Markings Must Be Maintained Through Assembly And Whenever Possible Must Be Visible After Assembly For Items Where The Marking Is Not Visible After Assembly A Durable Tag Must Be Securely Attached To The Item Identifying The Part Number Piece Number Traceability Number And The Location Of The Permanent Mark 3 22 4 Marking Must Be Legible And Must Be Located So As To Not Affect The Form Fit And Function Of The Material 3 23 See Cdrl Di Misc 81020 Chemical And Mechanical Material Certification In Addition To The Certification Data Requirements Specified In Di Misc 81020 The Following Material Certification Requirements Apply 3 23 1 Quantitative Chemical And Mechanical Analysis Of Material Traceable To Traceability Markings Is Required Material Certification Test Reports Must Include The Class Form Condition Grade Type Finish And Or Composition As Applicable Of The Material Supplied 3 23 2 Re Identification And Re Certification Of Material Is Required When The Material Is Subjected To A Process Which Alters It s Properties If The Starting Material Or Raw Stock Is Processed In A Manner That Will Not Affect Its Chemical Composition Or Mechanical Properties The Original Certifications For The Chemical Composition And Mechanical Properties As Required By The Material Specification Are Acceptable Re Certification Of The Chemical Or Mechanical Properties Is Required If A Process Is Used During Fabrication That Alters The Original Properties Of The Material E G Alloying Heat Treating Or Forming In These Instances The Properties Of The Material Must Be Re Determined And Documented To Reflect The Altered Condition The Altered Material Must Be Uniquely Re Identified The Properties Thus Determined And Documented Are Required For Final Certification And Must Conform To The Material Specification Or The Contract Purchase Order Requirements When Only The Mechanical Properties Are Altered The Original Certification Forchemical Composition Must Be Overstamped And Annotated With The Unique Traceability Material And At A Minimum Contain The Information Below Traceability Marking Marking On Finished Item Is Fabricated From Raw Material Identified To Heat Lot Number And Heat Treat Number When Applicable Date Name And Signature Of Auth Co Rep 3 23 3 Material Certification Data Forwarded By The Manufacturer Must Contain A Signed Certification That The Report Results Represent The Actual Attributes Of The Material Furnished And Indicate Full Compliance With All Applicable Specification And Contract Requirements Transcription Of Certification Data Is Prohibited 3 23 4 Statements On Material Certification Documents Must Be Positive And Unqualified Disclaimers Such As To The Best Of Our Knowledge Or We Believe The Information Contained Herein Is True Are Not Acceptable 3 23 5 If Material Is Received Without The Required Certification Papers Or With Incorrect Missing Data On The Certification Papers The Material Will Be Rejected 3 24 Material Handling The Written Material Control Process Must Include The Following 3 24 1 All Raw Materials Must Have Traceability Markings Except As Specified Below 3 24 2 Stored Raw Materials Requiring Traceability Must Be Segregated To Preclude Intermingling With Materials Not Requiring Traceability 3 24 3 When Traceability Markings Will Be Removed By A Manufacturing Or Fabrication Process The Marking Must Be Recorded Prior To Removal And Be Immediately Restored Upon Completion Of The Process If This Cannot Be Done Or Is Impractical An Appropriate Material Control Procedure Such As A Bag And Tag Tagging And Or Tote Box Control Must Be Employed The Material Control Procedure Must Provide A Method Of Positive Control To Preclude Commingling Of Heats Lots Or Loss Of Traceability The Traceability Marking Must Be Reapplied Upon Completion Of The Final Manufacturing Process 3 24 4 Brazing Or Weld Filler Metals For Strength Welds Forming Or Integral With Pressure Containing Components Or Assemblies Requiring Traceability Must Be Verified To Be The Correct Material And Type Or Grade As Applicable Prior To Consumption At A Minimum Material Verification Must Consist Of Inspection Of Material Test Reports For Conformance To Specified Requirements Control Of Welding And Brazing Filler Metals Must Be Maintained To The Point Of Consumption To Assure Use Of The Correct Type And Grade Markings And Traceability Requirements Do Not Apply To Brazing And Weld Filler Metals After Consumption It Is The Responsibility Of The Prime Contractor To Ensure Conformance With The Above Requirements On Welds Performed By Their Subcontractors 3 24 5 Purchase Orders For Raw Material Must Specify That The Material Be Traceable To Material Certification Test Reports By Traceability Markings On The Material And Identified On The Test Reports The Certification Data Requirements Contained In Di Misc 81020 Must Be Invoked By The Prime Contractor On All Subcontractors Supplying Level I Material 3 24 6 The Material Control Process Must Include Requirements For The Maintenance Of Traceability For Items Sent Out For Subcontracted Operations If Such Operations Would Remove Traceability Markings Purchase Or Work Orders Must Specify A Method And Marking Location For Remarking The Contractor Must Also Ensure That Subcontractor Production Controls Are Adequate To Preclude Commingling Of Materials During Processing 3 25 Receiving Inspection 3 25 1 Products And Services Produced By Sub Tier Suppliers For Incorporation In The Contract End Item Must Be Subject To Inspection Or Audit At The Time Of Receipt By The Prime Prior To Further Processing Within The Prime Contractor s Plant Or Shipment To Another Location 3 25 2 Receiving Inspection Must Include As A Minimum Verification That The Traceability Marking On The Material Agrees With That On The Certification Test Reports Verification That Certification Test Reports Are Legible And Complete Verification That The Contents Of The Certification Test Reports Are In Compliance With The Contractually Invoked Specifications And Requirements 3 26 Discrepancy Reporting 3 26 1 Nonconforming Products From Sub Tier Suppliers Must Be Identified And Processed In Accordance With The Prime Contractor s Procedures For Controlling Nonconforming Products The Prime Contractor Must Report The Receipt Of Any Nonconforming Products To The Responsible Sub Tier Supplier In Accordance With Established Procedures Nonconforming Material Records Must Be Maintained And Available For Review By The Government Quality Assurance Representative Qar 3 27 Final Inspection The Following Inspections Must Be Performed Prior To Government Inspection And Acceptance 3 27 1 Material Sampling Material Must Be Inspected For Form Fit And Function Lot Acceptance Must Be Based On Zero Defects And Lot Rejection Based On One Defect The Sample Size Must Be In Accordance With The Sampling Plan S In The Applicable Military Specification Or Standard Federal Specification Or Standard Or Drawing To Which The Material Was Manufactured In The Absence Of Such Sampling Plans Sampling Inspection Must Be Per Ansi Asq Z1 4 General Inspection Level Ii For Sample Size Selection Code Table Iia For Sample Size Small Lot Sizes For Lot Sizes Of Fifty Or Less The Minimum Sample Size Must Be Eight Units For Lot Sizes Of Eight Or Less The Sample Size Must Be One Hundred Percent Of The Lot 3 27 2 The Manufacturer May Elect To Use Statistical Process Control Spc To Assure Product Quality In Lieu Of The Above Attribute Sampling Plan Provided That The Spc Methodology System Used Provides Acceptable Products To The Government However The Government Navy Receipt Inspection Activity May Perform Their Acceptance Inspection Of The Material Using The Attribute Sampling Plan Outlined Above 3 27 3 All Data Concerning Material Verification Chemical Mechanical Or Physical Properties Traceability Material Certifications To Material Marking And Nondestructive Test Ndt Certifications For Material Must Be 100 Inspected The Certification Test Reports Must Also Be 100 Inspected For Completeness And Legibility 3 27 4 All Material Requiring Traceability Must Be 100 Inspected For Traceability Marking And That The Marking Is Legible 3 28 Additional Marking For Fasteners Fasteners Must Be Marked In Accordance With Mil Dtl 1222 The Method Of Marking Must Be Types I Ii Iii V Viii Or Ix Of Mil Std 792 Except For Grades 410 416 And 431 In The H Condition And Grades 8 630 A574 And 4340 Which Must Be Marked By Method Ii When Marking Is Applied After The Final Heat Treatment Markings On Fasteners That Are To Be Coated Must Be Marked Prior To Coating And Have A Minimum Depth Of 4 Mils Traceability Marking Must Be Legible After The Application Of Protective Compounds 3 28 1 Marking Is Required For All Fasteners Regardless Of Size And Must Include The Material Symbol The Manufacturer s Identification Symbol And The Traceability Marking Marking Must Be Applied On The Head Of Headed Fastener Top Preferred Side Location If Necessary Self Locking Screws Must Also Be Marked With Six Dots Where No Contract Invoked Specification Requirement Exists For This Marking Self Locking Fasteners Must Be Marked With Six Dots Approximately 032 Diameter Raised Or Depressed By Approximately 010 Located On The Top Perimeter Of The Head Of The Fastener In An Arc Or Circular Pattern The Six Dots Must Be Distinguishable From All Other Required Markings 3 29 See Cdrl Di Misc 80678 Special Emphasis C Of C The Certificate Of Compliance Must Show Traceability To The Marking Applied On Each Individual Item And Must Contain The Following Information 1 Contractor s Name Address And Date 2 The Contract Purchase Order Number For Example N00104 11 P Fa12 3 The National Stock Number Nsn The 18 Character National Stock Number For Special Emphasis Material Includes The Two Digit Cog The Four Digit Fsc The 9 Digit Niin And The Two Digit Smic For Example 1H 4820 012345678 L1 4 Lubricants Sealants Anti Seize And Or Thread Locking Compounds N A When Not Applicable 5 Certification That O Rings Packing Gaskets Or Other Elastomeric Products Were Installed In A Compressed State Within An Assembly Or Sub Assembly Prior To Expiration Of The Shelf Life N A When Not Applicable 6 Manufacturer s Compound Number N A When Not Applicable 7 When Weld Procedure Submittal Is Required By The Contract A Statement That The Approval Date Of The Qualification Data Precedes Any Production Or Repair Welding Performed On This Contract N A When Not Applicable 8 A Statement To The Effect That All Items Furnished On This Contract Are In Full Compliance With The Specifications And Requirements And List Each Contractually Invoked Conformance Compliance Test Performed By Name And That It Was Performed Satisfactorily 9 Contractor s Or Authorized Personnel s Signature 4 Quality Assurance 4 1 Notes To Dcma Qar And The Contractor 4 1 1 Dcma Qar And The Contractor For Proprietary Designs Departures From Contractor Imposed Requirements Not Specifically Covered By The Contract Must Be Judged Individually On The Basis Of The Effect If Any On Contractual Requirements When There Is A Disagreement Between The Contractor And The Government Representative As To The Effect On Contractual Requirements The Departure Must Be Considered A Nonconformance And Be Submitted To The Pco For Disposition 4 1 2 Dcma Qar And The Contractor For Proprietary Designs All Records Of Departures From Contractor Imposed Requirements Must Be Maintained And Available For Review At The Contractor s Facility A Copy Must Be Given To The Local Government Representative A Record Of These Departures Traceable To The Applicablepart Number And Contract Number Must Be Submitted To The Pco 4 1 3 Dcma Qar And The Contractor For Proprietary Designs For Proprietary Designs The Contractor s Part Numbers Are Acceptable For Reference Only The Delivered Material Must Conform To All Drawings Specifications And Other Contractual Requirements 4 1 4 Dcma Qar It Is The Responsibility Of Dcma Qar To Review Non Destructive Testing Ndt Procedures For Navsup Contracts Purchase Orders 4 1 5 Dcma Qar And The Contractor The Ecds Electronic Contractor Data Submission System Is Available For Certain Data Submissions And To Submit Questions And Clarifications And Waiver Requests On Contracts And Solicitations Ecds Can Be Found At Https Register Nslc Navy Mil 5 Packaging 5 1 Preservation Packaging Packing And Marking Preservation Packaging Packing And Marking Must Be In Accordance With The Contract Purchase Order Schedule And As Specified Below Mil Std 2073 Packaging Applies As Found Elsewhere In The Schedule 6 Notes 6 1 Ordering Information For Document References The Department Of Defense Single Stock Point Dodssp Website Http Www Dsp Dla Mil Provides Product Information For The Department Of Defense Index Of Specifications And Standards Dodiss I E Military Federal Specifications And Standards Data Item S Dids And Other Dodssp Products Most Specifications Can Obtained Directly From Http Quicksearch Dla Mil A Availability Of Cancelled Documents The Dodssp Offers Cancelled Documentsthat Are Required By Private Industry In Fulfillment Of Contractual Obligationsin Paper Format Documents Can Be Requested By Phoning The Subscription Services Desk B Commercial Specifications Standards And S These Specifications Standards And Descriptions Are Not Available From Government Sources Theymay Be Obtained From The Publishers Of The Applicable Societies C Ordnance Standards Os Weapons Specifications Ws And Navord Ostd 600 Pages These Type Publications May Be Obtained By Submitting A Request To Commander Indian Head Division Naval Surface Warfare Center Code 8410P 101 Strauss Avenue Indian Head Md 20640 5035 D On Post Award Actions Requests For Official Use Only And Noforn Not Releasable To Foreign Nationals Documents Must Identify The Government Contractnumber And Must Be Submitted Via The Cognizant Defense Contract Management Command Dcmc For Certification Of Need For The Document On Pre Award Actions Such Requests Must Be Submitted To The Pco For Certification Of Need For The Document E Noforn Military Specifications And Standards Including Amendments Change Notices And Supplements But Not Interim Changes To Be Ordered From Contracting Officer Navsup Wss Code 87321 5450 Carlisle Pike P O Box 2020 Mechanicsburg Pa 17055 0788 F Nuclear Reactor Publications Assigned Navsea Documents And Identification Numbers I E Navsea Welding Standard Navsea 250 1500 1 Are To Be Ordered Enue Commanding Officer Navsup Wss Code 009 5450 Carlisle Pike P O Box 2020 Mechanicsburg Pa 17055 0788 G Technical Manuals Assigned Navsea Identification Numbers I E Navsea Welding And Brazing Procedure Navsea S9074 Aq Gib 010 248 Are To Be Ordered From Commanding Officer Navsup Wss Code 1 Support Branch 700 Robbins Avenue Philadelphia Pa 19111 5094 H Interim Changes And Classified Specifications Must Be Obtained By Submitting A Request On Dd Form 1425 To Navsup Wss 6 2 Several Definitions Of Terms That Apply To Csi Items Are Listed Below All Terms May Not Apply To Every Item 6 2 1 The Ecds Electronic Contractor Data Submission System Is At Https Register Nslc Navy Mil This Application Will Require Advance Registration Using A Pki Digital Certificate On A Cac A Vendor User Guide Is Available As Csd001 In The Csd Contract Support Document Library Within Ecds 6 2 2 Critical Safety Item Csi Any Ship Part Assembly Or Support Equipment Containing A Critical Characteristic Whose Failure Malfunction Or Absence Of Which Could Cause A Catastrophic Or Critical Failure Resulting In Loss Of Or Serious Damage To The Ship Or Unacceptable Risk Of Personal Injury Or Loss Of Life 6 2 3 Critical Process As Determined By The Twh Any Process Operation Or Action Performed On A Ship Csi That Serves To Establish A Critical Characteristic Such As Welding Soldering Machining Polishing Cleaning Or Assembling Or Confirm That A Critical Characteristic Is Within Drawing Or Specification Compliance Such As Testing Measurement Or Non Destructive Evaluation 6 2 4 First Article Pre Production Models Initial Product Samples Test Samples Produced To Ensure A Manufacturer s Capability To Meet Full Specification Requirements 6 2 5 First Article Test Fat Contractually Required Testing And Inspection Of A Supplier s Pre Production Production Or Production Representative Specimens To Evaluate A Manufacturer s Ability To Produce Conforming Product Prior To The Government s Commitment To Receive Subsequent Production Items First Article Testing Is Product Specific And Does Not Assess Manufacturing Process Controls Nor Does It Assure The Effectiveness Of The Manufacturer s Quality Program 6 2 6 Government Source Inspection Gsi Gsi Is Independent Oversight Performed By A Government Representative Usually A Dcma Quality Assurance Representative Qar To Assure That Those Unique Product Quality And System Elements Identified By The Contracting Agency As Important Are Observed And Evaluated 6 2 7 Quality Assurance Letter Of Instruction Qali A Qali Is A Formal Document Initiated By A Contracting Activity That Provides Essential Requirements And Instructions For Contracted Materials To Be Independently Verified And Accepted By A Government Representative Prior To Shipment 6 2 8 Objective Quality Evidence Oqe The Quantitative And Qualitative Data Of All Mechanical Chemical And Performance Tests Performed As Required By The Applicable Specification Drawing Or Purchase Document To Prove That The Material Supplied Conforms To The Specified Requirements 6 2 9 Surface Discontinuity Any Surface Irregularity Marking Or Localized Change In Physical Character Of The Surface Other Than Dimensional That Exists Infrequently At One Or Several Places Examples Burrs Dents Nicks Scratches Gouges Pits Center Punches Scribes And Tool Marks Surface Discontinuities Less Than 0 005 Inch In Depth Are Acceptable Provided They Do Not Violate Any Other Design Requirements Specified In This Contract Purchase Order 6 2 10 Traceability Code A Code Or Number Providing Traceability To The Actual Chemical And Mechanical Properties Of The Specified Heat Batch Or Form From Which The Material Originated 6 2 11 Verification An Examination Performed To Determine Compliance With A Specific Requirement 6 2 12 Nonconformance A Nonconformance Is Defined As Affecting Or Violating The Following The Requirements Of This Contract Purchase Order Contractually Invoked Drawings I E Envelope Dimensions Interface Dimensions With Mating Parts Equipment Center Of Gravity Weights Piece Part Identification Material Etc Contractually Invoked Federal Military Or Commercial Specifications And Or Standards Form Fit Function Performance To Contract Requirements Reliability Maintainability Interchangeability Safety Of Personnel Or Equipment Or Additional Cost To The Government 6 2 13 Waiver A Written Authorization To Accept An Item Which During Manufacture Or After Having Been Submitted For Government Inspection Or Acceptance Is Found To Depart From Specified Requirements But Nevertheless Is Considered Suitable For Use As Is Or After Repair By An Approved Method 6 2 14 Deviation A Specific Written Authorization Granted Prior To The Manufacture Of An Item To Depart From A Particular Requirement S Of An Item s Current Approved Configuration Documentation For A Specific Number Of Units Or A Specified Period Of Time And To Accept An Item Which Is Found To Depart From Specified Requirements But Nevertheless Is Considered Suitable For Use As Is Or After Repair By An Approved Method 6 2 15 Critical Waiver Deviation This Waiver Deviation Consists Of A Departure Involving Safety 6 2 16 Major Waiver Deviation This Waiver Deviation Consists Of A Departure Involving Performance Interchangeability Reliability Survivability Maintainability Or Durability Of The Item Or Its Repair Parts Health Or Safety Effective Use Or Operation Weight Stability Or Structural Integrity System Design Parameters As Schematics Flows Pressures Or Temperatures Compartment Arrangements Or Assigned Function 6 2 17 Minor Waiver Deviation This Waiver Deviation Consists Of A Departure Which Does Not Involve Any Of The Factors Listed As Critical Or Major 6 2 18 Engineering Change Ec A Change To The Current Approved Configuration Documentation Of A Configuration Item At Any Point In The Life Cycle Of The Item 6 2 19 Engineering Change Proposal Ecp A Proposed Engineering Change And The Documentation By Which The Change Is Described Justified And Submitted To The Government For Approval Or Disapproval 6 2 20 Class I Ecp A Class I Ecp Is Approved By The Government s Configuration Control Board And Authorized With A Contract Modification 6 2 21 Class Ii Ecp A Class Ii Change Is Typically Reviewed For Concurrence In Classification By The Local Government Representative Unless Otherwise Specified Elsewhere In The Contract Purchase Order 6 3 In Accordance With Opnavinst 5510 1 All Documents And Drawings Provided By The U S Navy To Perspective Contractors Must Include A Distribution Statement To Inform The Contractor Of The Limits Of Distribution And The Safeguarding Of The Information Contained On Those Documents And Drawings 6 3 1 There Are 7 Seven Separate Distribution Statement Codes Used For Non Classified Documents And Drawings The Definition For Each Is As Follows A Approved For Public Release Distribution Is Unlimited B Distribution Authorized To Us Governments Agencies Only C Distribution Authorized To Us Government Agencies And Their Contractors D Distribution Authorized To Dod And Dod Contractors Only E Distribution Authorized To Dod Components Only F Further Distribution Only As Directed By Commander Naval Sea Systems Command Code 09T X Distribution Is Authorized To Us Government Agencies And Private Individuals Or Enterprises Eligible To Obtain Export Controlled Technical Data In Accordance With Opnavinst 5510 161 6 4 Recent Updates A Short Description Of Recent Updates To The Technical Requirements Of This Item Are Listed Below Along With An Implementation Date For Each Issue The Notes Below Are Only A Generic Quick Reference And Are Provided For Convenience Only Detailed Requirements Will Be Defined Elsewhere In The Technical Sections Of This Contract Purchase Order 10 20 2016 Updated Ecds Url Feb 26 2009 Clarified Testing And Certs Only Apply To Pieces Listed Oct 29 2010 Added Sampling Std For Li In Process Testing Feb 03 2011 Clarified Intergranular Corrosion Test On Raw Stock Oct 22 2012 Identified Intergranular Corrosion Test Material Classes Dec 17 2011 Began Using Ecds For Submissions Jan 05 2012 Added Wawf To Forward Approved Waivers Deviations With Final Oqe Dec 17 2011 Moved Quality Assurance Text Location For Readability Apr 22 2009 Added Evidence Of Dcma Observing Test Plate Welding Amp Ndt Mar 18 2008 Identify Applicable Weld Joints With Weld Procedures Apr 15 2009 Clarified The Sample Size For Large And Small Lot Sizes Jan 19 2011 Added Notification Of Dcma Upon Contract Award May 02 2009 Added Lubricants And Sealants To The C Of C Aug 27 2014 Took Out Contractor s Phone Number Requirement Dec 01 2011 Moved Notes To Dcma Qar To Qa Section Jan 5 2017 Ecds Csd Info Was Added To Definitions In The Notes Section Date Of First Submission Asreq Paragraph 10 4 Of Di Qcic 81110 Does Not Apply Date Of First Submission Asreq Block 12 Certification Data Shall Be Submitted To Portsmouth Naval Shipyard For Review And Acceptance Prior To Each Shipment Of Material Certification Documentation Shall Be Submitted Via Wawf Wide Area Work Flow Enter In Wawf As Follows Ship To N50286 Inspect By N39040 Accept By N39040 And Email Notification Field Port Ptnh Wawf Notification Navy Mil No Material Is To Be Shipped Prior To The Receipt Of Acceptance Date Of First Submission Asreq Block 4 Paragraphs 10 2 1 10 2 2 10 2 3 10 3 And 10 4 Of Di Misc 80678 Do Not Apply Block 12 Certification Data Shall Be Submitted To Portsmouth Naval Shipyard For Review And Acceptance Prior To Each Shipment Of Material Certification Documentation Shall Be Submitted Via Wawf Wide Area Work Flow Enter In Wawf As Follows Ship To N50286 Inspect By N39040 Accept By N39040 And Email Notification Field Port Ptnh Wawf Notification Navy Mil No Material Is To Be Shipped Prior To The Receipt Of Acceptance Date Of First Submission Asreq Block 4 Paragraphs 10 2 2 10 2 3 10 2 4 And 10 3 Of Di Misc 80678 Do Not Apply Block 12 Certification Data Shall Be Submitted To Portsmouth Naval Shipyard For Review And Acceptance Prior To Each Shipment Of Material Certification Documentation Shall Be Submitted Via Wawf Wide Area Work Flow Enter In Wawf As Follows Ship To N50286 Inspect By N39040 Accept By N39040 And Email Notification Field Port Ptnh Wawf Notification Navy Mil No Material Is To Be Shipped Prior To The Receipt Of Acceptance Date Of First Submission Asreq Block 12 Within 120 Days After Contract Award Submit One Copy Of The Welding Procedure For Info With The Qualification Data For Approval Disapproval Approval Must Be Obtained Prior To Performing Any Welding This Review Approval Disapproval Must Be Within 90 Days From Date Of Receipt Date Of First Submission Asreq Block 12 Within 120 Days After Contract Award Submit One Copy Of The Welding Procedure For Info With The Qualification Data For Approval Disapproval Approval Shall Be Obtained Prior To Performing Any Welding This Review Approval Disapproval Shall Be Within 90 Days From Date Of Receipt Date Of First

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